Skyjack Articulating Booms SJ46AJ+ SJ46AJ SJ51AJ Service Manual 229042AFA 2023

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Skyjack Articulating Booms SJ46AJ+ SJ46AJ SJ51AJ Service Manual 229042AFA 2023
Size: 29.46 MB
Format: PDF
Language: English
Brand: Skyjack
Type of Machine: Articulating Booms
Type of Manual: Service Manual, Electrical Schematic, Hydraulic Schematic
Model: Skyjack SJ46AJ+, SJ46AJ, SJ51AJ Articulating Booms
Serial Number:
SJ46AJ+ A301000001 - A301999999
SJ46AJ B301000001 - B301999999
SJ51AJ B301000001 - B301999999
Part Number: 229042AFA
Publication Date: 2023
Number of Pages: 288 Pages

Contents:
Section 1 – Scheduled Maintenance
1.1 Read and Heed
1.2 Maintenance and Service
1.3 Scheduled Maintenance
1.4 Owner’s Annual Inspection Record
1.5 Pre-Delivery/Maintenance Inspection Checklist
1.6 Scheduled Maintenance Inspections
1.7 Function Tests
Section 2 – Maintenance Tables and Diagrams
2.1 Standard Hose Numbering System
2.2 Torque Specifications for Fasteners (US Imperial)
2.3 Torque Specifications for Fasteners (Metric)
2.4 Torque Specifications for Hydraulic Couplings & Hoses
2.5 MEWP Torque Specifications
2.6 Axle Torque Specifications
2.7 Axle Maintenance Intervals
2.8 Maximum Platform Capacity
2.9 Tire Specifications
2.10 Floor Loading Pressure
2.11 Hydraulic Specifications
2.12 Hydraulic & Gear Oils
2.13 Specifications & Features - Dimensions & Speeds
2.14 Engine Specifications
2.15 Reach & Dimension Diagrams - SJ46 AJ+ ANSI/CSA
2.16 Reach & Dimension Diagrams - SJ46 AJ CE & AS
2.17 Reach & Dimension Diagrams - SJ51 AJ CE & AS
2.18 Axle Oscillation Diagram
Section 3 – System Component Identification and Schematics
3.1 Electrical Symbol Chart
3.2 Hydraulic Symbol Chart
3.3 Wire Number and Colour Chart
3.4 Hydraulic Parts List
3.5 Electrical Parts List
3.6 Brake Manifold Components and Ports
3.7 Rotary Manifold Ports
3.8 Drive and System Pump Ports
3.9 Drive and System Pump Ports
3.10 Drive Motor Ports
3.11 Jib Valve Ports
3.12 Pressure Reducing Valve Ports
3.13 Main Manifold Ports
3.14 Generator Control Valve and Manifold
3.15 Major Components
3.16 Main Harness and Fuel Level Switch Harness
3.17 Interface Harness - Deutz D2.9L
3.18 Interface Harness - Deutz D2011
3.19 Engine Interface Harness - Deutz D2.2
3.20 Interface Harness - Kubota
3.21 ECU Engine Wiring Diagram - Deutz D2011
3.22 Glow Plug Harnesses - Deutz D2.9L
3.23 Glow Plug Harnesses - Deutz D2011
3.24 Platform Harnesses
3.25 Platform Control Cables - CE & AS
3.26 Limit Switch Connections - ANSI/CSA
3.27 Limit Switch Connections - CE & AS
3.28 Load Sensing Cable Connections - CE & AS
3.29 All Motion Alarm Connections - CE & AS
3.30 Flashing Amber Light Connections
3.31 SGE Wiring Diagram
3.32 SGE Connections - ANSI/CSA
3.33 Moba Load Cell Connections - ANSI/CSA
3.34 Footswitch Connections - ANSI/CSA
3.35 CANbus Cable Connections - ANSI/CSA
3.36 Power Cable Connections - ANSI/CSA
3.37 Oil Cooler and 3.5 kW Generator Base Control Box Wiring
3.38 Generator (3.5 kW) Platform Control Box Wiring
3.39 Oil Cooler and 12 kW Generator Base Control Box Wiring
3.40 Generator (12 kW) Platform Control Box Wiring
3.41 12kW Generator Electrical Connections
3.42 Load Circuit Wiring - SJ46 AJ+
3.43 Hydraulic Schematic - ANSI/CSA
3.44 Hydraulic Schematic - CE & AS
3.45 Platform Control Box Wiring - ANSI/CSA
3.46 Platform Control Box Wiring - CE
3.47 Platform Control Box Wiring - AS
3.48 Base Control Box Wiring - ANSI/CSA
3.49 Base Control Box Wiring - ANSI/CSA with Positive Air Shut-Off Option
3.50 Base Control Box Wiring - CE Deutz D2.2
3.51 Base Control Box Wiring - CE Deutz D2011
3.52 Base Control Box Wiring - AS
3.53 Electrical Schematic - ANSI/CSA
3.54 Electrical Schematic - CE with Deutz D2.2
3.55 Electrical Schematic - CE with D2011
3.56 Electrical Schematic - AS
3.57 Interface & Engine Electrical Schematic - Deutz D2.9L
3.58 Interface & Engine Electrical Schematic - Deutz D2011
3.59 Engine Electrical Schematic - Deutz D2.2
3.60 Interface & Engine Electrical Schematic - Kubota WG2503
Section 4 – Troubleshooting Information
4.1 Introduction
4.2 Electrical System - ANSI/CSA
4.3 Electrical System - CE & AS
4.4 Load Sensing System - CE & AS
4.5 Hydraulic System
Section 5 – Procedures
5.1 General
5.2 Platform
5.3 Load Sensing System - CE & AS
5.4 Boom
5.5 Turret
5.6 Deutz Diesel Engines
5.7 Hydraulic Tank
5.8 Kubota WG2503 Dual Fuel Engine
5.9 Manifold and Hydraulic Pumps
5.10 Axles
5.11 Grease Points
5.12 Options