Sany Excavator SY215C LC SY225C LC Operation and Maintenance Manual SSY004846200

[Hyundai]

Download this document, you need 500 Gallons

Sany Excavator SY215C LC SY225C LC Operation and Maintenance Manual SSY004846200
Size: 15.02 MB
Format: PDF
Language: English
Brand: Sany
Type of Machine: Excavator
Type of Manual: Operation and Maintenance Manual
Model: Sany SY215C LC, SY225C LC Excavator
Part Number: SSY004846200
Number of Pages: 272 Pages

Contents:
Introduction

About This Manual​

Documentation Package​

Operation and Maintenance Manual​

Parts Manual​

Maintenance Log​

Organization of This Manual​

Table of Contents​

Introduction​

Safety​

Machine Controls​

Machine Operation​

Maintenance​

Specifications​

Optional Equipment​

Machine Applications​

Machine Directions​

Serial Number Location​

Product Identification Plate​

SANY Contact Information​

Record of Serial Number and Dealer Information​

Correction Request Form​

Glossary of Acronyms​

Safety

General Safety​

Hazard Alerts in This Manual​

Machine Decals​

Operator Safety Information​

Mount and Dismount the Machine​

Machine Safety​

Authorized Use of This Machine​

Unauthorized Use of This Machine​

Unauthorized Machine Modifications​

Escape Tool​

Fire Safety​

Electrical Fires​

Fire Extinguisher​

In Case of Fire​

Crushing Hazard​

Diesel Engine Exhaust​

Maintenance Safety​

Lockout/Tagout Procedure​

Cleaning the Machine​

Fluid Systems​

Electrical System​

Job Safety​

Personal Protective Equipment (PPE)​

Hearing Protection​

Travel and Operation Precautions​

Avoid Backover Accidents​

Dust and Chemical Hazards​

Environmental Precautions​

Precautions in High-Voltage Areas​

Machine Controls

Exterior Components​

Cab Interior​

Machine Controls​

Seat and Seat Belt​

Hydraulic Lockout Control Lever​

Emergency Stop Switch​

Left Control Console​

Right Control Console​

Joystick Controls​

Travel Control Levers/Pedals​

Batteries​

24V Power Supply Socket​

Battery Disconnect Switch​

Fuses​

Monitor​

Home Screen​

Main Menu Screen​

Work Parameters Screens​

Maintenance Info Screen​

Error Codes Screen​

System Setting Menu Screen​

Machine Configuration Screen​

Tool Select Screen​

Machine Operation

Work Area​

General Job Safety​

Operator Responsibilities​

Seat Belt Usage​

Operation and Maintenance Manual Check​

Daily Maintenance Record Check​

Cleaning the Machine​

Cleaning the Machine Exterior​

Cleaning the Cab Interior​

Prestart Checks and Adjustments​

Mirror Adjustment​

Check Fluid Levels​

Engine Coolant Level​

Engine Oil Level​

Fuel Level​

Diesel Exhaust Fluid (DEF) Level​

Primary Fuel Filter/Water Separator​

Hydraulic Oil Level​

Windshield Washer Fluid​

Electrical Component Checks​

Starting the Engine​

Cold Weather Starting​

Warm-up Operation​

Idling the Engine​

Jump-Start the Engine​

New Machine Break-in​

Engine Shutdown Procedure​

Inspection After Engine Shutdown​

Travel Operations​

Machine Moving Precautions​

Stopping the Machine​

Forward Travel​

Backward Travel​

Right Turn​

Left Turn​

Spot Turning​

Incline​

Work Equipment Controls​

Pattern Change (SAE/BHL) Valve Operation​

Swing – SAE/BHL Mode​

Arm – SAE Mode​

Arm – BHL Mode​

Boom – SAE Mode​

Boom – BHL Mode​

Bucket – SAE/BHL Mode​

Restricted Operation​

Never Operate with Bucket Force​

Never Use Swing Force.​

Never Use Traveling Force.​

Never Operate Using Machine Weight.​

Do Not Operate a Cylinder to the Stroke End​

Avoid Dozer Blade Impact​

Support Dozer Blade​

Avoid Shifting Travel Direction Suddenly​

Excavating Hard Ground​

General Travel Instructions​

Operations in Water​

Precautions When Driving on an Incline​

Engine Stalls on an Incline​

Operating on Soft Ground​

Removing a Stuck Machine​

Towing the Machine​

Towing Hole for a Light Load.​

Recommended Operations​

Backhoe Operation​

Digging a Trench​

Vehicle Loading​

Leveling Operation​

Operating Precautions​

Cold Weather Operation​

Engine Coolant in Cold Weather​

Battery in Cold Weather​

Track Cleaning in Cold Weather​

After the Cold Season​

Machine Storage in Cold Weather​

After Daily Operation​

Park and Store the Machine​

Overnight Storage​

End-of-Workday Checks​

Short-Term Storage​

Long-Term Storage​

During Storage​

Return to Service​

Starting the Engine After Long-Term Storage​

Transportation Information​

Transportation Method​

Loading and Unloading​

Lifting the Machine​

Maintenance

Maintenance Information​

Checks Before Maintenance or Repairs​

Checks After Maintenance or Repairs​

Hour Meter Reading​

Genuine SANY Replacement Parts​

SANY-Approved Lubricants​

Oil and Filter Inspection​

Collect Oil Sample​

Fuel Tank Strainer​

Preventing Contamination​

Installation of Hydraulic Hoses​

Securing Access Covers and Compartment Doors​

Cleaning the Machine​

Weld, Drill, Cut, or Grind on the Machine​

Inspection and Maintenance in Adverse Environments​

Check the Maintenance Log​

Daily Inspection and Maintenance​

Recommended Lubricants, Fuel, and Engine Coolant​

Hydraulic Oil Description​

Lubrication and Grease​

Windshield Washer Fluid​

Diesel Exhaust Fluid (DEF)​

Fuel​

Engine Coolant​

Engine Oil Viscosity/Temperature Data​

Lubricating Grease/Temperature Data​

Industrial Gear Oil/Temperature Data​

Hydraulic Oil/Temperature Data​

Capacities​

Other Approved Products​

Maintenance Schedule​

Secure the Machine for Maintenance​

When Required​

Daily or 10 Hours​

After the First 50 Hours​

Weekly or 50 Hours​

Monthly or 250 Hours​

3 Months or 500 Hours​

6 Months or 1000 Hours​

Annually or 2000 Hours​

Hydraulic Breaker Maintenance Interval​

After Maintenance is Completed​

Lubrication Chart​

Maintenance Procedures​

Relieve Hydraulic System Pressure​

Check Accumulator Function​

Check the Aftertreatment Exhaust Piping​

Check the Air Conditioning Operation​

Check and Adjust the Air Conditioner Compressor Belt​

Check the Air Conditioner Fresh-Air and Recirculation Filters​

Check the Air Intake and Charge Air Pipes​

Check the Backup Camera​

Check the Batteries​

Replace the Batteries​

Replace the Bucket​

Check Doors and Locks​

Check the Crankcase Breather Tube​

Replace the Crankcase Ventilation Filter​

Check the Decals​

Replace the Diesel Exhaust Fluid (DEF) Pump Filter​

Check the Diesel Exhaust Fluid (DEF) Level​

Fill the Diesel Exhaust Fluid (DEF) Tank​

Replace the Diesel Exhaust Fluid (DEF) Tank Filter​

Check the Electrical System​

Replace the Engine Air Filter​

Check the Engine Air Filter System​

Check the Engine Belts​

Change the Engine Coolant​

Check the Engine Coolant Level​

Check the Engine Oil Level​

Change the Engine Oil and Filter.​

Check the Final Drive​

Check the Final Drive Oil Level​

Change the Final Drive Oil​

Check the Fire Extinguisher​

Check the Escape Tool​

Check the Front Window Locks​

Check the Fuel Level​

Check the Fuel Lines​

Drain the Fuel Tank​

Fill the Fuel Tank​

Check the Fuel Tank Strainer​

Check the Grab Handles and Steps​

Check the Hydraulic Hoses and Lines​

Add Hydraulic Oil​

Change the Hydraulic Oil​

Replace the Hydraulic Pilot Filter Element​

Check the Hydraulic Pump​

Replace the Hydraulic System Breather Filter​

Check the Hydraulic Oil Tank Level​

Replace the Hydraulic Tank Return Filter​

Check the Idler.​

Adjust the Mirrors​

Collect Oil Samples​

Check Operating Functions​

Check the Operator Controls​

Check the Pattern Change (SAE/BHL) Valve​

Replace the Primary and Secondary Fuel Filter​

Drain the Primary Fuel Filter​

Check the Hydraulic Pump Mounting Fasteners​

Check the Radiator, Oil Cooler, and Air Conditioner Condenser​

Check the Seat Belt​

Check the Sheet Metal​

Check the Stationary Regeneration​

Perform a Structural Inspection​

Lubricate the Swing Drive Bearing​

Check the Swing Bearing Fasteners​

Check the Swing Drive​

Check the Swing Drive Fasteners​

Change the Swing Drive Oil​

Check the Swing Grease Bath Level​

Check the Carrier Roller Fasteners​

Check the Track Assemblies​

Check the Track Fasteners​

Check and Adjust Track Tension​

Clean and Check the Upper Structure and Undercarriage​

Bucket​

Check the Windshield Washer Fluid and Windshield Wiper​

Lubricate the Work Equipment​

Machine Storage​

Specifications

Machine Dimensions – SY215C LC​

Operating Ranges – SY215C LC​

Lift Chart Standard Arm – SY215C LC​

Technical Specifications – SY215C LC​

Machine Dimensions – SY225C LC​

Operating Ranges – SY225C LC​

Lift Chart Standard Arm – SY225C LC​

Technical Specifications– SY225C LC​

Optional Equipment

Optional Equipment Safety​

Optional Equipment Selection​

Read Equipment Instructions​

Removal and Installation Precautions​

Optional Equipment Operation Precautions​

Optional Equipment Control​

Equipment Control Elements​

Optional Equipment Operation​

Attach Optional Equipment​

Optional Equipment Control​

Disconnect Optional Equipment​