Raymond Pallet Truck 19ELF Maintenance Manual PDMM-0091A

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Raymond Pallet Truck 19ELF Maintenance Manual PDMM-0091A
Size: 7.94 MB
Format: PDF
Language: English
Brand: Raymond
Type of Machine: Pallet Truck, Rider Pallet Truck
Type of Manual: Maintenance Manual, Electrical Schematic
Model: Raymond 19ELF Rider Pallet Truck
Serial Number: 41000 and Up
Part Number: PDMM-0091A
Issue Date: 2008
Number of Pages: 231 Pages

Contents:
Section 1. How To Use This Manual
Map of the Manual
Manual Design
Abbreviations and Symbols
START Page
Section 2. Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Jacking Procedure
Tie-Down for Transport
Towing
Welding Safety
Section 3. Systems Overview
Vehicle Specifications
General System Data
Special Tools
Programmable Maintenance Tool
Pin Extractor
Section 4. Scheduled Maintenance
Maintenance Guidelines
Initial 90 Day/250 Deadman Hour (HD) Maintenance
Every 120 Days or 250 Deadman Hours (HD)
Every 360 Days
Grease Fittings
Section 5. Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Shorts to Frame Test
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Fault Codes
Programmable Maintenance Tool (PMT)
List of Troubleshooting Flowcharts/Tables
Symptom Tables: Travel System
Symptom Tables: Hydraulic System
Section 6. Component Procedures
List of Component Procedures
Component Locator Photos
Covers
Battery
Power Cables
Wiring Harness
Fuses
Switches (General)
Time Delay Module (DA2)
Hydraulic Solenoids
Gauges
Control Handle
Throttle Potentiometer
Horn
Motor Controller
Contactors
Brake
Deadman (Brake) Pedal
Brake Master Cylinder
Motors, General
Drive Motor
Drive Unit
Drive Wheel
Casters (Torsion)
Casters (Spring-Loaded)
Load Wheels
Pallet Entry Slider
Fork Height Adjustment
Hydraulic Components
Auxiliary System (Steering)
Hydraulic Lift Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Ram
Hydraulic Cylinder Seals
Hydraulic Unit
Cold Storage Conditioning
Section 7. Theory of Operation
Directional/Speed Control
Forward Travel
Reverse Travel
Plugging
Steering
Lift/Lower
Motor Controller
Section A. Appendix
Lubrication Specification Chart
Torque Chart - Standard (Ferrous)
Torque Charts - Metric
Torque Chart - Standard (Brass)
Decimal Equivalent Chart
Standard/Metric Conversions
Schematics
Section I. Index
RSIs
Updated Torque Check Procedures
Forged Pull Rod Ends
Trail Fork Roll Pin
Updated Fork Linkage Parts
Brake Master Cylinder
Control Handle Adjustment
Rear Fork Braces
Deadman Pedal Adjustment
Deadman Pedal Operation
Composite Bushings (Non-greasable) for Tandem Load Wheels
Replacement of Bushings (Greaseable)