Raymond Pallet Truck 102XM Maintenance Manual 1010183 2014

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Raymond Pallet Truck 102XM Maintenance Manual 1010183 2014
Size: 10.39 MB
Format: PDF
Language: English
Brand: Raymond
Type of Machine: Pallet Truck
Type of Manual: Maintenance Manual, Electrical Schematic
Model: Raymond 102XM Pallet Truck
Serial Number: 102-03-00500 and Up
Part Number: 1010183
Publication Date: 2014
Number of Pages: 247 Pages

Contents:
Section 1. How To Use This Manual
Manual Design
Interactive Electronic Technical Manuals
Abbreviations & Symbols
Section 2. Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Towing
Static Safety
Welding Safety
Section 3. Systems Overview
Introduction
Truck Model Identification
Vehicle Specifications
Lift Truck Specifications
Operator Display and Programming
Service Display
Special Tools
TruckCom
FlashWare
Section 4. Scheduled Maintenance
Maintenance Guidelines
Initial 90 Day/250 Deadman Hours (HD) Maintenance
Every 180 Days or 500 Deadman Hours (HD)
Every 360 Days or 2000 Deadman Hours (HD)
Contactor Tip Inspection
Grease Fittings
Section 5. Troubleshooting
List of Troubleshooting Charts and Tables
How to Use This Chapter
Electrical Troubleshooting Guidelines
DC Electric Motors
Hydraulic Troubleshooting Guidelines
List of Electrical Symbols
Symptom Table: Electrical System
Symptom Tables: Lift/Lower System
Symptom Tables: Travel (Forward/Reverse) System
Section 6. Messages and Codes
List of Messages and Codes
Messages and Caution Codes
Error Codes
Section 7. Component Procedures
List of Component Procedures by Component System
Component Locator Photos
Finish and Accessories
Steering and Controls
Control Handle Disassembly
Drive and Brake
Electrical Components
Hydraulic Components
Mast
Options
Section 8. Theory of Operation
Definitions
Truck Starting
Traction System
Lift/Lower System
Section A. Appendix
Lubrication Equivalency Chart
Thread Adhesives, Sealants, and Lubricants
Component Specific Service/Torque Chart
Torque Chart - Standard (Ferrous)
Torque Chart - Standard (Brass)
Torque Chart - Metric (Ferrous)
Torque Chart - Metric (Brass)
Torque Chart - Thread-Forming Screws
Torque Chart - Hydraulic Fittings
Torque Chart - Straight Thread Face Seal O-Rings
Decimal Equivalent Chart
Standard/Metric Conversions
Index
Schematics
Figure 1. Electrical Schematic (Single Rocker Switch) - Sheet 1 of 3
Figure 2. Electrical Schematic (Dual Rocker Switch) - Sheet 2 of 3
Figure 3. Electrical Schematic - Sheet 3 of 3
Figure 4. Hydraulic Schematic
RSIs
Scheduled Maintenance - Software Updates
Code C30 added
Delta-Q Charger Hardware
Parameter settings when using the Nexus™ battery pack
Delta-Q Charger Troubleshooting
New Software Release
New Pump Spline Lubricant
Electrical Troubleshooting
Updated Torque Check Procedures
New Software Release

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