Raymond Automation 3220 Maintenance Manual 1364853001A 2021

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Raymond Automation 3220 Maintenance Manual 1364853001A 2021
Size: 12.03 MB
Format: PDF
Language: English
Brand: Raymond
Type of Machine: Automation, Automated Tow Tractor
Type of Manual: Maintenance Manual, Electrical Schematic
Model: Raymond Courier 3220 Automated Tow Tractor
Serial Number: 322-20-00001 and Up
Part Number: 1364853001A
Issue Date: 2021
Number of Pages: 372 Pages
Contents:
Section 1. How To Use This Manual
Manual Design
Interactive Electronic Technical Manuals
Abbreviations & Symbols
Section 2. Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Tie-Down for Transport
Towing
Static Safety
Welding Safety
Section 3. Systems Overview
Introduction
Raymond Courier Model Identification
Raymond Courier Specifications
Special Tools
Operator Display and Programming
Automated Truck
Graphical Operator Interface (GOI)
Guidance System Overview
FlashWare
Section 4. Scheduled Maintenance
Maintenance Guidelines
Initial 90 Day/250 Deadman Hours (HD) Maintenance
Every 180 Days or 500 Deadman Hours
Every 360 Days or 2000 Deadman Hours (HD)
Contactor Tip Inspection
Section 5. Troubleshooting
How to Use This Section
Electrical Troubleshooting Guidelines
Fuses
AC Electric Motors
Symptom Tables: Travel (Forward/Reverse) System
Symptom Tables: Wiring System
Symptom Tables: Guidance System
Section 6. Messages and Codes
List of Messages and Codes
Traction Amplifier LED Diagnostics
Traction Amplifier Flash Codes
Caution and Error Codes
Message and Caution Codes
Error Codes
GOI Message Reference
Section 7. Component Procedures
List of Component Procedures by Truck System
Component Locator Photos
Steering and Controls
Drive and Brake
Electrical Components
Guidance System Components
Options
Section 8. Theory of Operation
Definitions
Traction System
Theory of Operation - Electric Power Steering
Pinout Matrix
Section A. Appendix
Lubrication Equivalency Chart
Thread Adhesives, Sealants, and Lubricants
Component Specific Service/Torque Chart
Torque Chart - Standard (Ferrous)
Torque Chart - Standard (Brass)
Torque Chart - Metric (Ferrous)
Torque Chart - Metric (Brass)
Torque Chart - Thread Forming Screws
Torque Chart - Metric Thread-Forming Screws
Torque Chart - Hydraulic Fittings
Torque Chart - Straight Thread Face Seal O-Rings
Decimal Equivalent Chart
Standard/Metric Conversions
Section I. Index
Schematics
Figure 1. Model 3220 Automated Tow Tractor
Figure 2. Vehicle Interface Module, Automated Truck Guidance and Navigation
Figure 3. Model 3030 Guidance and Navigation System (Continued)
Figure 4. Control Handle and Options
Figure 5. Low Clearance (Short) Arch
Figure 6. Component Legend (Page 1 of 2)
Figure 7. Component Legend (Page 2 of 2)
Figure 8. Power Distribution Diagram
RSIs
Scheduled Maintenance - Software Updates
360 Day/2000 Hour Inspection – Power Steering Electrical Connectors
VSM Software 3.1.5 is now available
Energy Power System Power Source Limiting Option
New VSM Software 3.1.4 for Raymond Courier™ tow tractors