Raymond Automation 3030 Maintenance Manual 1312900001A 2019

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Raymond Automation 3030 Maintenance Manual 1312900001A 2019
Size: 20.33 MB
Format: PDF
Language: English
Brand: Raymond
Type of Machine: Automation, Stacker Trucks
Type of Manual: Maintenance Manual, Electrical Schematic
Model: Raymond Courier 3030 Stacker Trucks
Serial Number: 303-18-00001 and Up
Part Number: 1312900001A
Issue Date: 2019
Number of Pages: 431 Pages

Contents:
Document Revision History
Service Information Documents List
Section 1. How To Use This Manual
Manual Design
Interactive Electronic Technical Manuals
Abbreviations & Symbols
Section 2. Safety
Definitions
General Safety
Battery Safety
Jacking Safety
Tie-Down for Transport
Towing
Static Safety
Welding Safety
Section 3. Systems Overview
Introduction
Truck Model Identification
Lift Truck Specifications
Special Tools
Operator Display and Programming
Automated Truck
Graphical Operator Interface (GOI)
Guidance System Overview
FlashWare
Section 4. Scheduled Maintenance
Maintenance Guidelines
Initial 90 Day/250 Deadman Hours (HD) Maintenance
Every 180 Days or 500 Deadman Hours
Every 360 Days or 2000 Deadman Hours (HD)
Contactor Tip Inspection
Chain Maintenance
Fork Inspection
Section 5. Troubleshooting
How to Use This Section
Electrical Troubleshooting Guidelines
Fuses
DC Electric Motors
AC Electric Motors
Hydraulic Troubleshooting Guidelines
Symptom Tables: Lift/Lower System
Symptom Tables: Travel (Forward/Reverse) System
Symptom Tables: Wiring System
Symptom Tables: Guidance System
Section 6. Messages and Codes
List of Messages and Codes
Traction Amplifier LED Diagnostics
Traction Amplifier Flash Codes
Caution and Error Codes
Message and Caution Codes
Error Codes
GOI Message Reference
Section 7. Component Procedures
List of Component Procedures by Truck System
Component Locator Photos
Steering and Controls
Drive and Brake
Electrical Components
Guidance System Components
Hydraulic Components
Mast, Chain, Hose, Cable
Options
Section 8. Theory of Operation
Definitions
Traction System
Lift/Lower System
Theory of Operation - Electric Power Steering
Pinout Matrix
Section A. Appendix
Lubrication Equivalency Chart
Thread Adhesives, Sealants, and Lubricants
Component Specific Service/Torque Chart
Torque Chart - Standard (Ferrous)
Torque Chart - Standard (Brass)
Torque Chart - Metric (Ferrous)
Torque Chart - Metric (Brass)
Torque Chart - Thread Forming Screws
Torque Chart - Metric Thread-Forming Screws
Torque Chart - Hydraulic Fittings
Torque Chart - Straight Thread Face Seal O-Rings
Decimal Equivalent Chart
Standard/Metric Conversions
Section I. Index
Schematics
Figure 1. Model 3030 Automated Stacker Truck
Figure 2. Vehicle Interface Module, Automated Truck Guidance and Navigation
Figure 3. Model 3030 Guidance and Navigation System (Continued)
Figure 4. Control Handle and Options
Figure 5. Component Legend (Page 1 of 2)
Figure 6. Component Legend (Page 2 of 2)
Figure 7. Power Distribution Diagram
Figure 8. Hydraulic Schematic
RSIs
Scheduled Maintenance - Software Updates
3030 Pallet Nested Switch Service Information
360 Day/2000 Hour Inspection – Power Steering Electrical Connectors
Energy Power System Power Source Limiting Option
New Keypad with Ribbon
New VSM Software 3.1.3
New Vehicle Manager Software Version 1.5
New VSM Software 3.0.3
Encrypted Wi-Fi Supplicant File Support
Scheduled Maintenance Information Update
Water Intrusion into Handle Head