PONSSE Forest Machine 0540031 Operating Service Manual

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PONSSE Forest Machine 0540031 Operating Service Manual
Size: 108.16 MB
Format: PDF
Language: English
Brand: PONSSE
Type of Machine: Forest Machine
Type of Manual: Operating Manual, Service Manual, Electrical Diagram, Hydraulic Diagram
Model: PONSSE Forest Machine
Machine Number: 0540031
Number of Pages: 447 Pages

Contents:
1 Safety Instructions
1.1. General
1.2. General Warning Symbol
1.3. Signal Terms
1.4. Electronic Equipment
1.5. Purpose Of Use Of The Machine
1.6. Terminology
1.7. Safety Features
1.8. Noise And Vibration Level
1.9. General Safety Instructions
1.10. Safety At Work
1.11. Safety In Service And Repair Jobs
1.12. Note When Lifting A Machine
1.13. Emergency Exits
1.14. Cabin
1.15. Welding The Machine
1.16. Starting Batteries
1.17. Hydraulic Steps
1.18. Plates
1.19. Forwarder Instructions And Warning Stickers
1.20. Cabin Stickers
2 Technical Specifications
2.1. Locations Of Plates And The Product Identification Number
2.2. Technical Specifications
2.3. Main Components
3 Controls
3.1. General
3.2. Side Panel
3.3. Opti 4g Control Panel
3.4. Alarm Lights In Cabin Ceiling
3.5. Air Conditioner And Heater Controllers
3.6. Pedals
3.7. Control Handles And Arm Rest Switches
3.8. Alarms
3.9. Machine Operator's Seat
3.10. Fire Extinguisher System
4 Driving Instructions
4.1. Machine Introduction
4.2. Before Starting The Engine
4.3. Starting The Engine
4.4. Driving The Machine
4.5. Driving On A Public Road
4.6. Driving And Loading With Constant Speed
4.7. Automatic Parking Brake
4.8. Loader Control
4.9. Stopping The Engine
4.10. Auxiliary Starting Current
4.11. Towing
4.12. Getting Stuck And Driving Into Water
4.13. Machine Falling Over
4.14. Moving The Machine By Driving, Lifting And Fastening For Transportation
5 Operating And Service Instructions
5.1. Read Before Service Or Repair Work
5.2. Eco-Friendly Use And Service Of The Forest Machine
5.3. Tilting The Cabin For Service And Repairs
5.4. Electrical Tilting Of The Cabin (Optional Equipment)
5.5. Adjustments To Middle Pivot And Frame Oscillation Lock (Wisent, Gazelle)
5.6. Oil Change
5.7. Fuel System
5.8. Engine Control Unit (Ecu)
5.9. Poly V-Ribbed Belt
5.10. Bleeding The Hydraulic Tank's Filter Casing
5.11. Fine Filter System (Optional Equipment)
5.12. Oil Sampling In The Hydraulic System
5.13. Differential Gear Lock In Bogie Axle
5.14. Differential Gear Lock In Front Axle
5.15. Brake System
5.16. Bleeding The Brakes
5.17. Washing The Machine
5.18. Tracks
5.19. Heating And Air Conditioning Equipment
5.20. Cabin Windows
5.21. Ponsse Opti6 Computer
5.22. Log Gate Move
5.23. Bulldozer Blade Functions (Optional Equipment)
5.24. Variable Load Space Vla (Optional Buffalo, Elk And Elephant)
6 Scheduled Maintenance
6.1. Normal Scheduled Maintenance
6.2. Warranty Services
6.3. Tightening Torques For Common Steel Screws
6.4. Greasing Points
6.5. Greasing Points, Clam Bunk (Optional)
6.6. Filters
7 Oils And Liquids
7.1. Service And Cleanness Of Hydraulics Is The Provision For Reliability
7.2. Viscosity Of Hydraulic Oil
7.3. Hydraulic Oil
7.4. Engine Oil Requirements
7.5. Liquid And Oil Features, Quantities And Quality Grades
7.6. Examples Of Recommendations By Different Oil Companies
7.7. Quality Conditions For Lubricant Greases
8 Adjustment Instructions
8.1. Read Before Starting The Job
8.2. Loader Pump Rexroth A11vo145
8.3. K170 Valve
8.4. Blocks
8.5. Drive Transmission
8.6. Adjustment Values
8.7. Tyre Pressures
9 Electrical System
9.1. General
9.2. Cabin Electrical Centre
9.3. Seat Relay And Fuses
9.4. Electrical Centre On Frame
9.5. Main Current Switch
9.6. Batteries
9.7. Grounding The Electrical System
9.8. Sensors
Warranty Conditions
. Warranty Conditions
Appendices
Electric Diagram Vs0090d
Vs0090d: Electric Diagram
Vs0090deng: Function List
Electrical Diagrams For A Machine Equipped With The 3a Engine
Vs0089c: Electric Diagram
Vs0089c: Function List
Electrical Diagrams For A Machine Equipped With The 3b Engine (Scr System)
Vs0086b: Electric Diagram
Vs0086b: Function List
Hydraulic Diagrams
1 Cooling Circuit
2 Drive Transmission
3 Crane Circuit K70+
4 Crane Circuit K90+
5 Working Hydraulics / Blocks
Hydraulic Diagrams_Optional Equipment_Forwarders
Hd00068_Burger Clam Bunk
Hd00084_Ponsse Clam Bunk
Hd00085_Winch
Hd00087_10w Lift With Floating
Tyre Pressure Recommandations
Nokia Forestry Tyres
Trelleborg Twin Forestry
Ponssecontrol Ii
1 Introduction
2 Device Components
3 Commissioning
4 Device Operation
Brigade Be-870 Rear View System
1 User's Guide
Brigade Be-970 Reversing Camera System
1 General
2 Technical Specifications
3 System Functionality
4 Cleaning The Reversing Camera
Sit Right, Seat Leveller For Tilt Compensation Forward/Backward
Programming
Technical Data
Sit Right Model 2005, Seat Leveller, Automatic Sideways Levelling
1 Contents
2 Product Information
3 Electronics
4 Maintenance
5 Technical Data
Be-Ge 3000 Series
1 Control Devices, Function And Adjustment
2 Maintenance
3 Check Points
4 Trouble Shooting Plan Forauthorized Service Staff
5 Recycling
Airvent 9000
10w Additional Axle (Optional Equipment, Buffalo And Elk)
1 10w Additional Axle (Optional Equipment, Buffalo And Elk)
2 Regular Scheduled Maintenance And Tightening Torques
10w Additional Axle (Optional Equipment, Wisent)
1 Additional Axle
2 Regular Scheduled Maintenance And Tightening Torques
Clam Bunk And Winch Control (Optional Equipment)
Clam Bunk And Winch Control (Optional Equipment) / Ponsse Comfort User Interface
Clam Bunk And Winch Control (Optional Equipment) / User Interface 2004–2012
Lifting The Front Bogie (Optional Gazelle)
Anti-Theft Alarm, Defa Dvs90 (Optional Equipment)
1 Switching The Alarm On
2 Switching The Alarm Off
3 Encoding The Remote Control / Entering The Pin Code