NIFTYLIFT Towable Boom Lifts TM50 54855 Operating Service Parts Manual And Diagram 2024

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NIFTYLIFT Towable Boom Lifts TM50 54855 Operating Service Parts Manual And Diagram 2024
Size: 19.62 MB
Format: PDF
Language: English
Brand: NIFTYLIFT
Type of Machine: Towable Boom Lifts
Type of Manual: Service Manual, Operating Manual, Parts Manual, Electrical Schematic, Hydraulic Schematic,
Model: NIFTYLIFT TM50 Towable Boom Lifts
Serial Number: 54855
Publication Date: 2024

List of Files:
01_SCHEMATIC ELECTRICAL 170HE D80474 (issue 019) 54855.pdf (4 Pages)
02_HYDRAULIC DIAGRAM 170H INST D80483 (issue 016) 54855.pdf (8 Pages)
03_LIFTING POINTS, 170H D80906 (issue 005) 54855.pdf (2 Pages)
04_170H MK1C SERIAL VIN LOCATION D82375 (issue 001) 54855.pdf (1 Pages)
05_170 TM50 PARTS MANUAL M50150 (issue 025) 54855.pdf (128 Pages)
Contents:
Front cover
Parts Order Form
chassis assembly
1.1 Base assembly - Option 1
1.2 Base assembly - Option 2
1.3 Traction drive assembly
1.4 Bike bar assemblies
1.5 Stabiliser assembly
1.6 Tow coupling assembly
1.7 Heavy duty jockey wheel
1.8 Lighting assemblies
1.9 Wheel hub assembly
1.10 Valve block (Traction drive)
1.11 auto power inlet unit (UK)
superstructure
2.1 Power tray (Petrol/Diesel/Bi-energy)
2.2 Power tray (AC/Mains)
2.3 Power tray (DC - Lithium)
2.4 Slew assembly - Option 1
2.5 Slew assembly - Option 2
2.6 Control valve assembly (3 spool)
2.7 Control valve assembly (4 spool)
2.8 Button box assemblies
2.9 Control box
2.10 Diesel box
2.11 AC transformer box
2.12 DC Power pack
2.13 AC Power pack
2.14 Diesel engine (Kubota OC60)
2.15 Anderson connector
boom assemblies
3.1 Upper boom assembly
3.2 Lower boom assembly
3.3 Lift cylinder
3.4 Levelling cylinder
3.5 Telescope cylinder
3.6 Levelling valve
cage assembly
4.1 Non-swivel cage assembly
4.2 Swivel cage assembly (Option)
4.3 Cage assembly (Fibreglass)
4.4 Non- swivel cage weigh assembly
4.5 Swivel cage weigh assembly
4.6 Control valve assembly
4.7 Button box assembly
labelling
5.1 Label locations 170
5.2 Label locations TM50 (USA)
Labels 1 to 31
Labels 30 to 52
hydraulic hoses
6.1 Hose kit 170H (TM50)

06_TM50 SERVICE MANUAL M50593 (issue 001) 54855.pdf (69 Pages)
Contents:
1 Introduction and general information
1.1 Foreword
1.1.1 Defined maintenance terms
1.2 Warranty
1.3 Scope
1.4 General maintenance information
1.4.1 Pre-maintenance checks
1.4.2 Maintenance information
1.4.3 Frequent inspection
1.4.4 Annual inspection
1.5 Maintenance safety information
1.5.1 Personal injury prevention
1.5.2 Machine damage prevention
1.5.3 Diesel system safety
1.5.4 Electrical safety
1.5.5 Hydraulic safety
1.5.6 Environmental awareness
2 Specifications
2.1 Engine specifications
2.2 Fluid properties
2.2.1 Fluid volumes
2.2.2 Engine oil specifications
2.2.3 Hydraulic oil specifications
2.3 Hydraulic pressure settings
2.4 Tire specifications
2.5 Torque settings
2.5.1 Torque Settings - Kubota OC60 engine
2.6 Hydraulic hose and fitting torque specifications
3 Preventative maintenance
3.1 Maintenance schedules
3.1.1 Engine maintenance
3.1.2 Machine maintenance
3.2 Consumables
3.2.1 Data, safety and specification
3.2.2 Engine oil level check
3.2.3 Engine oil replace
3.2.4 Engine oil strainer
3.2.5 Air filter element maintenance
3.2.6 Fuel filter clean / replace
3.2.7 Fuel pipe check
3.2.8 Fuel tank maintenance
3.2.9 Fuel injector nozzle
3.2.10 Fuel injection pump
3.2.11 Exhaust system inspect
3.2.12 Valve clearance
3.3 Wheels and tires
3.3.1 Tire condition check
3.3.2 Tire pressure check
3.3.3 Wheel nut torque (Monthly)
3.4 Axle suspension
3.4.1 Axle inspection
3.5 Traction drive
3.6 Tow coupler
3.7 Braking system
3.7.1 Brake adjustment
3.8 Fenders
3.9 Stabilizers
3.9.1 Stabilizer foot plate check and lubricate (monthly)
3.9.2 Stabilizer pivot pins
3.10 Hub bearings
3.10.1 Hub bearing check
3.10.2 Hub bearing adjustment
3.10.3 Hub bearing inspection and lubrication
3.11 Lighting
3.11.1 Bulb replacement
3.12 Batteries
3.12.1 Condition check (daily)
3.12.2 Condition check (weekly) - excludes Li-ion batteries
3.12.3 Storage
3.13 Hydraulic oil
3.13.1 Level check (weekly)
3.13.2 Pressure filter check (weekly)
3.13.3 Hydraulic oil and filters replace
3.14 Telescopic boom
3.14.1 Wear pad check & lubricate (monthly)
3.14.2 Hose trunking and energy chain check (weekly)
3.14.3 Boom pivot pin check (daily)
3.14.4 Lubricate boom pivot bushes (annually)
3.15 Boom rotation gear
3.15.1 Rotation gear engagement check (monthly)
3.15.2 Lubricate rotation gear worm (monthly)
3.15.3 Lubricate rotation ring (monthly)
3.15.4 Rotation ring bolts check (annually)
4 Repair procedures
4.1 General
4.1.1 Fuses
4.1.2 Li-ion battery fuse
4.2 Platform/Basket
4.2.1 Footswitch - contact switch replace
4.3 Booms
4.3.1 Energy chain link
4.4 Base assembly
4.4.1 Engine Exhaust
4.4.2 Exhaust Assembly - Gasoline
4.4.3 Stabilizer microswitch
4.5 Axle
4.5.1 Hub bearing replacement
4.5.2 Brake shoe replacement
5 System overview
5.1 Introduction
5.1.1 Diesel / gasoline system
5.1.2 DC electric system
5.1.3 Charging and batteries
5.1.4 Battery charging - extension cords
5.1.5 AC power system
5.2 Bi-Energy system
5.2.1 Duty selector
5.3 Boom system
5.3.1 Boom switch
5.4 Hydraulic system overview
5.5 Hydraulic pump
5.6 Control logic
6 Troubleshooting guide
6.1 Trouble shooting information
6.2 Platform function fault finding
6.3 Engine fault finding
6.3.1 Diesel engine
6.3.2 Gasoline engine
6.4 Braking system
6.5 Li-ion battery system

07_TM50 OPERATING MANUAL (USA) M50903 (issue 003) 54855.pdf (40 Pages)