Merlo Roto MCSS R40.25 R40.26 R40.30 R45.19 R45.21 R50.16 R60.24 Service Manuals, Schematics 2024

[Hubert Veidt]

Download this document, you need 12000 Gallons

Merlo Roto MCSS R40.25 R40.26 R40.30 R45.19 R45.21 R50.16 R60.24 Service Manuals, Schematics 2024
Size: 673 MB
Format: PDF
Language: German
Brand: Merlo
Type of Machine: Telescopic Handler, Telehandler
Type of Manual: Operating Manual, Technical Manual, Electrical Systems Manual, Drive Systems Manual, Hydraulic System Manual, Mechanic Manual, Engine Manual
Model: R40.25 R40.26 R40.30 R45.19 R45.21 R50.16 R60.24

LIST OF MANUALS:
1. Bedienungsanleitungen (Operating Manuals)
Maschine (Machine Operating Manuals)
- Manuals for different versions of ROTO MCSS for specific years and serial number ranges.
Motor (Engine Operating Manuals)
- Manuals for FPT NEF engines including operation and maintenance, with specifics on different NEF series models.
2. Diverse (Various Manuals)
- Technical documents and manuals for electrical components, specific equipment like the ROTO 400V electrical pump, and various operational specifics for ROTO 60 ITAL equipment.
3. Elektrik (Electrical Systems)
Elektrische Anlage (Electrical Installations)
- Comprehensive electrical system manuals, diagnostics, and troubleshooting documents for ROTO MCSS systems.
Elektrofunktionsschemen (Electrical Functional Diagrams)
- Detailed electrical schematics for ROTO MCSS over several years.
Fehlermeldungen (Error Messages)
- Error code listings and details for ROTO MCSS systems across multiple years.
4. Fahrantrieb (Drive Systems)
- Manuals for Merlo and Rexroth systems covering diagnostics, hydrostatic drives, and error lists.
5. Hydraulik (Hydraulics)
- Detailed hydraulic schematics and manuals divided by equipment phases and specific models, covering components from Sauer Danfoss and Bucher technologies.
6. Mechanik (Mechanics)
Antriebsstrang (Drivetrain)
- Manuals for drivetrain components including differentials, gearboxes, and reduction gears.
Schwenkgetriebe (Swivel Drives)
- Manuals detailing the swivel drives of specific machine models.
Teleskopausleger (Telescopic Booms)
- Manuals for the telescopic booms of various models, detailing structural components and cable systems.
7. Motor (Engines)
- Workshop handbooks (WHB) for FPT and NEF engines, covering specifications, maintenance, and Tier 4i/Tier 3 standards.
- Detailed fault listings and technical specifications for FPT N45 ENT Tier 4F engines, including wiring diagrams and error codes.

INHALT:
Bedienungsanleitungen
Maschine

BA ROTO MCSS 2018 (M1-ROTOMCSS-A-01).pdf​

BA ROTO MCSS ab SAV C028142 (ROTOMCSS-06).pdf​

BA ROTO MCSS ab SAV C230441 (ROTOMCSS-07).PDF​

BA ROTO MCSS ab SAV C344142 (ROTOMCSS-08).pdf​

Motor

BA FPT NEF N45ENT N67ENT.pdf​

BA IVECO NEF Series Mec (L31900041D_02.07).pdf​

Betrieb und Wartung FPT Motor (04_L31900339_DEU -D1-).pdf​

NEFseries OFF-ROAD Telehandler engines Tier4F (04_L31900339_02.2017).pdf​

Diverse
048638 LBR.pdf
Potentiometer Längenmesser Typ Vishay.pdf
Elektrische Bauteile

048638 LBR.pdf​

Potentiometer Längenmesser Typ Vishay.pdf​

UCM mit Plugin.pdf​

ROTO 400V - electrical pump

42163_2.pdf​

51769_3c.pdf​

51801_3b.pdf​

ROTO6024MCSS_C809142_DE.PDF​

ROTO 60 ITAL

Copia Errori.xls​

ElencoInOut_Errori_ROTO_60.xx MCSS 1.0.xls​

Giunto.xls​

UCMI​

INGRESSI ANALOGICI ( UCMI).xls​

INGRESSI DIGITALI ( UCMI ).xls​

INGRESSI LOGICI ( UCMI ).xls​

USCITE ANALOGICHE ( UCMI ).xls​

USCITE DIGITALI ( UCMI ).xls​

UCMS​

INGRESSI ANALOGICI ( UCMS ).xls​

INGRESSI DIGITALI ( UCMS ).xls​

INGRESSI LOGICI ( UCMS ).xls​

USCITE ANALOGICHE ( UCMS ).xls​

USCITE DI POTENZA ( UCMS ).xls​

Elektrik
Elektrische Anlage

Elektrische Anlage Drehdurchfuehrung 065903.pdf​

Elektrische Anlage Drucksensor Kolbenstange ROTO MCSS.pdf​

Elektrische Anlage Fehlercodeliste ROTO MCSS.pdf​

Elektrische Anlage RotoMCSS.pdf​

Elektrische Anlage Servosteuerung Tecnord (SERVOTECNORD).pdf​

Diagnose MERlin-System​

Diagnose MERlin ROTO MCSS 2005 (M-40MCSS_05).pdf​

Diagnose MERlin ROTO MCSS 2008 ab SAV B815443 ab SAV B817144 (M-40MCSS-06).pdf​

Diagnose MERlin ROTO MCSS 2011 (M-40MCSS-07).pdf​

Diagnose MERlin ROTO MCSS 2013 (M-40MCSS-08).pdf​

Diagnose MERlin ROTO MCSS 2014 ab SAV C344142 ab SAV C424543 (M-MCSS.04).pdf​

Diagnose UGS​

Diagnose UGS Sicherheit Unterwagen (MADIAUGS.02).pdf​

Diagnose UGS Sicherheit Unterwagen (MADIAUGS.03).pdf​

Ersetzen der UCM am ROTO MCSS​

066071 - cavo transf. dati UCM (074601).pdf​

IT0817 Ersetzen der UCM am ROTO MCSS.pdf​

Elektrofunktionsschemen

Elektrofunktionsschema nur R40.30-R60.24 2011 (51699_3)(DEUTSCH).pdf​

Elektrofunktionsschema nur R40.30-R60.24 2011 (51699_3).pdf​

Elektrofunktionsschema nur R40.30-R60.24 2013 (51699_3c).pdf​

Elektrofunktionsschema ROTO MCSS 2004 (36343E_3).pdf​

Elektrofunktionsschema ROTO MCSS 2004 (36343_3 DEUTSCH).pdf​

Elektrofunktionsschema ROTO MCSS 2007 (36343E_3C).pdf​

Elektrofunktionsschema ROTO MCSS 2007 (36343_3C DEUTSCH).pdf​

Elektrofunktionsschema ROTO MCSS 2009 (36343_3E).pdf​

Elektrofunktionsschema ROTO MCSS 2010 (36343_3F).pdf​

Elektrofunktionsschema ROTO MCSS 2010 (36343_3G EN13000 DEUTSCH).pdf​

Elektrofunktionsschema ROTO MCSS 2010 (36343_3G EN13000).pdf​

Elektrofunktionsschema ROTO MCSS 2011 (36343_3I).pdf​

Elektrofunktionsschema ROTO MCSS 2012 (36343_3L).pdf​

Elektrofunktionsschema ROTO MCSS 2013 (36343_3M).pdf​

Elektrofunktionsschema ROTO MCSS 2013 (36343_3N).pdf​

Elektrofunktionsschema ROTO MCSS 2014 (51699_3D - ROTO 60.24 '14)(TIER IV).pdf​

Elektrofunktionsschema ROTO MCSS 2014 (51699_3F - ROTO 60.24 '14) (TIER IV).pdf​

Elektrofunktionsschema ROTO MCSS V2 2017 (68483_3 MCSS '17).pdf​

Fehlermeldungen

Fehlercodeliste ROTO MCSS 2006.pdf​

Fehlercodeliste ROTO MCSS 2008.pdf​

Fehlercodeliste ROTO MCSS 2011.pdf​

Fehlercodeliste ROTO MCSS 2013.pdf​

Fehlercodeliste ROTO MCSS 2014.pdf​

Fehlercodeliste ROTO MCSS 2017.pdf​

Details​

ElencoInOut_Errori_ROTO_MCSS UNIF 1.2 2017.xls​

ERR 286 - ROTO MCSS.docx​

ERR 286 - ROTO MCSS.pdf​

Fahrantrieb
Merlo

Diagnosesoftware HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf​

Hydrostatischer Antrieb MERLO UCTI (MANUCTI.02).pdf​

Hydrostatischer Antrieb MERLO UCTI (MANUCTI.01).pdf​

UCTI ERROR LIST LED.pdf​

Rexroth

Datenblatt Rexroth RC Microcontroller.pdf​

EinstellungPotiEinspr.pdf​

Fahrantrieb Rexroth (REXIDREL-02).pdf​

Fehlerliste Rexroth.pdf​

Hydraulik
AB SAV B417141 - Sauer Danfoss

055759 Sauer Danfoss Hauptblock.pdf​

064699 Sauer Danfoss Hauptblock (43661_1).pdf​

Hauptsteuerblock DANFOSS Roto MCSS.pdf​

Hydraulikschema ROTO40.25MCSS ab SAV B505141.pdf​

Hydraulikschema ROTO45.21MCSS ab SAV B643542.pdf​

Hydropneumetischer Niveauausgleich (MASOSP.03).pdf​

HydrVentileUnterwagen.pdf​

Sauer-Danfoss Hauptblock Wechselventil.pdf​

AB SAV B815443 - Bucher Semi Compensation

075179 Block Load Sensing Signal (51151_3).pdf​

44176_1.pdf​

44177_1.pdf​

Hydraulikschema R45.19 - R40.26MCSS ab SAV B836244.pdf​

Hydraulikschema ROTO MCSS ab SAV C028142.pdf​

Hydraulikschema ROTO45.21MCSS 2008.pdf​

Hydraulische Anlage Load Sensing ROTO (MAHYROTO-02).pdf​

Hydraulische Anlage Steuergeraete Unterwagen ROTO MCSS.pdf​

Hydropneumetischer Niveauausgleich (MASOSP.03).pdf​

AB SAV C230441 - Bucher Flow Sharing

Hydraulikschemen​

Hydraulikschema R40.30 - R60.24 MCSS ab SAV C109424.pdf​

Hydraulikschema ROTO 40.30 - 60.24 ab SAV C210142 (51843_1a).pdf​

Hydraulikschema Roto 40.30 - 60.24 MCSS ab SAV C210142.pdf​

Hydraulikschema ROTO45.21-45.19MCSS ab SAV C210142 (54975_1c).pdf​

Hydraulikschema ROTO60.24MCSS 4F 2017 (69629_1a).pdf​

HYDRAULIKSCHEMEN ROTOMCSS ab SAV C344142 (ROTOMCSS-08).pdf​

Hydraulische Anlage​

Hydraulische Anlage Bucher HDS34 (MAHDS34.01).pdf​

Hydropneumetischer Niveauausgleich (MASOSP.03).pdf​

Magnetventile Steuerung Abstuetzungen ROTO MCSS(SOSPMCSS.01).pdf​

Technische Zeichnung Hauptsteuerblock BUCHER HDS34.pdf​

Mechanik
Antriebsstrang

Differentiale (MREVDIFF.04).pdf​

Getriebe Standard und CVT(MREVGBOX.04).pdf​

Mechanischer Antriebsstrang ROTO ab SAV 549435 (MA640-02).pdf​

Mechanischer Antriebsstrang ROTO ab SAV B818341(GRMECNW-01).pdf​

Reduktionsgetriebe (MREVRIDU.05).pdf​

Schwenkgetriebe

Schwenkgetriebe ab SAV C139444 (MARIDTOR.01).pdf​

Schwenkgetriebe bis SAV C139444 (RIDUSOM-02).pdf​

Teleskopausleger

ROTO60.24MCSS Seilspannung im Ausleger.pdf​

Teleskopausleger Kabel R40.25 - R40.26 (MACA4025.01).pdf​

Teleskopausleger Kabel R45.19 - R45.21 - R50.16 (MACA4521.01).pdf​

Teleskopausleger R40.25 - R40.26 (MAB4025-01).pdf​

Teleskopausleger R45.19 - R45.21 - R50.16 (MAB40-02).pdf​

Teleskopausleger ROTO40.30 (MAB4025-01).pdf​

Teleskopausleger ROTO60.24 (MAB6024.02).pdf​

Motor

WHB FPT F4BE-F4GE MOTOREN NEF D.pdf​

WHB NEF N45-N67-ENT TIER 4i.pdf​

WHB NEF N45-N67-MNT-TIER 3.pdf​

FPT N45 ENT TIER 4F​

004.N45-N67_T4BStIV_Fail_React_20160229.pdf​

106389 Kabelbaum FPT NEF T4F ROTO MCSS (68374_3e).pdf​

5801747792_PIVOT_NEF6CYL_TIER4B-STAGEIV_1AND2BOX_V1.2_E (13-JN-14.pdf​

5801747793_PIVOT_NEF _and_CURSOR_Tier4B-StageIV_2box_V1.1_B_26-11-14.pdf​

Errori_Engine_FPT.pdf​

Errori_Engine_FPT.xlsx​

FPT FEHLERLISTE.pdf​

Seiten aus Elektrofunktionsschema ROTO MCSS V2 2017 (68483_3 MCSS '17).pdf​

CONTENTS:
User Manuals
Machine

BA ROTO MCSS 2018 (M1-ROTOMCSS-A-01).pdf​

BA ROTO MCSS from SAV C028142 (ROTOMCSS-06).pdf​

BA ROTO MCSS from SAV C230441 (ROTOMCSS-07).PDF​

BA ROTO MCSS from SAV C344142 (ROTOMCSS-08).pdf​

Engine

BA FPT NEF N45ENT N67ENT.pdf​

BA IVECO NEF Series Mech (L31900041D_02.07).pdf​

Operation and Maintenance FPT Engine (04_L31900339_DEU -D1-).pdf​

NEFseries OFF-ROAD Telehandler engines Tier4F (04_L31900339_02.2017).pdf​

Miscellaneous
048638 LBR.pdf
Potentiometer Length Meter Type Vishay.pdf
Electrical Components

048638 LBR.pdf​

Potentiometer Length Meter Type Vishay.pdf​

UCM with Plugin.pdf​

ROTO 400V - electrical pump

42163_2.pdf​

51769_3c.pdf​

51801_3b.pdf​

ROTO6024MCSS_C809142_DE.PDF​

ROTO 60 ITAL

Copy Errors.xls​

ListInOut_Errors_ROTO_60.xx MCSS 1.0.xls​

Coupling.xls​

UCMI​

ANALOG INPUTS (UCMI).xls​

DIGITAL INPUTS (UCMI).xls​

LOGIC INPUTS (UCMI).xls​

ANALOG OUTPUTS (UCMI).xls​

DIGITAL OUTPUTS (UCMI).xls​

UCMS​

ANALOG INPUTS (UCMS).xls​

DIGITAL INPUTS (UCMS).xls​

LOGIC INPUTS (UCMS).xls​

ANALOG OUTPUTS (UCMS).xls​

POWER OUTPUTS (UCMS).xls​

Electricity
Electrical Installation

Electrical Installation Rotating Union 065903.pdf​

Electrical Installation Pressure Sensor Piston Rod ROTO MCSS.pdf​

Electrical Installation Error Code List ROTO MCSS.pdf​

Electrical Installation RotoMCSS.pdf​

Electrical Installation Servo Control Tecnord (SERVOTECNORD).pdf​

Diagnosis MERlin-System​

Diagnosis MERlin ROTO MCSS 2005 (M-40MCSS_05).pdf​

Diagnosis MERlin ROTO MCSS 2008 from SAV B815443 from SAV B817144 (M-40MCSS-06).pdf​

Diagnosis MERlin ROTO MCSS 2011 (M-40MCSS-07).pdf​

Diagnosis MERlin ROTO MCSS 2013 (M-40MCSS-08).pdf​

Diagnosis MERlin ROTO MCSS 2014 from SAV C344142 from SAV C424543 (M-MCSS.04).pdf​

Diagnosis UGS​

Diagnosis UGS Safety Undercarriage (MADIAUGS.02).pdf​

Diagnosis UGS Safety Undercarriage (MADIAUGS.03).pdf​

Replace UCM on ROTO MCSS​

066071 - UCM data transfer cable (074601).pdf​

IT0817 Replace UCM on ROTO MCSS.pdf​

Electrical Function Diagrams

Electrical Function Diagram only R40.30-R60.24 2011 (51699_3)(GERMAN).pdf​

Electrical Function Diagram only R40.30-R60.24 2011 (51699_3).pdf​

Electrical Function Diagram only R40.30-R60.24 2013 (51699_3c).pdf​

Electrical Function Diagram ROTO MCSS 2004 (36343E_3).pdf​

Electrical Function Diagram ROTO MCSS 2004 (36343_3 GERMAN).pdf​

Electrical Function Diagram ROTO MCSS 2007 (36343E_3C).pdf​

Electrical Function Diagram ROTO MCSS 2007 (36343_3C GERMAN).pdf​

Electrical Function Diagram ROTO MCSS 2009 (36343_3E).pdf​

Electrical Function Diagram ROTO MCSS 2010 (36343_3F).pdf​

Electrical Function Diagram ROTO MCSS 2010 (36343_3G EN13000 GERMAN).pdf​

Electrical Function Diagram ROTO MCSS 2010 (36343_3G EN13000).pdf​

Electrical Function Diagram ROTO MCSS 2011 (36343_3I).pdf​

Electrical Function Diagram ROTO MCSS 2012 (36343_3L).pdf​

Electrical Function Diagram ROTO MCSS 2013 (36343_3M).pdf​

Electrical Function Diagram ROTO MCSS 2013 (36343_3N).pdf​

Electrical Function Diagram ROTO MCSS 2014 (51699_3D - ROTO 60.24 '14)(TIER IV).pdf​

Electrical Function Diagram ROTO MCSS 2014 (51699_3F - ROTO 60.24 '14) (TIER IV).pdf​

Electrical Function Diagram ROTO MCSS V2 2017 (68483_3 MCSS '17).pdf​

Error Messages

Error Code List ROTO MCSS 2006.pdf​

Error Code List ROTO MCSS 2008.pdf​

Error Code List ROTO MCSS 2011.pdf​

Error Code List ROTO MCSS 2013.pdf​

Error Code List ROTO MCSS 2014.pdf​

Error Code List ROTO MCSS 2017.pdf​

Details​

ListInOut_Errors_ROTO_MCSS UNIF 1.2 2017.xls​

ERR 286 - ROTO MCSS.docx​

ERR 286 - ROTO MCSS.pdf​

Updated Files for 2024:
03-ROTO\ROTO MCSS (R40.25 - R40.26 - R40.30 - R45.19 - R45.21, R50.16 - R60.24)\Diverse\Elektrische Bauteile\Potentiometer Längenmesser Typ Vishay.pdf
03-ROTO\ROTO MCSS (R40.25 - R40.26 - R40.30 - R45.19 - R45.21, R50.16 - R60.24)\Diverse\Elektrische Bauteile\UCM mit Plugin.pdf
03-ROTO\ROTO MCSS (R40.25 - R40.26 - R40.30 - R45.19 - R45.21, R50.16 - R60.24)\Diverse\ROTO 400V - electrical pump\42163_2.pdf
03-ROTO\ROTO MCSS (R40.25 - R40.26 - R40.30 - R45.19 - R45.21, R50.16 - R60.24)\Diverse\ROTO 400V - electrical pump\51769_3c.pdf