Mercedes Benz Model 100 To 123 Maintenance Manual 6510141302

[Hubert Veidt]

Download this document, you need 750 Gallons

Mercedes Benz Model 100 To 123 Maintenance Manual 6510141302
Size: 819.99 MB
Format: PDF
Language: English
Brand: Mercedes Benz
Type of Machine: Automotive
Type of Manual: Maintenance Manual
Model: Mercedes Benz Automotive
100 107 108.016 108.018 108.019 108.057 108.058 108.067
109.016 109.018 109.056 109.057 111.024 111.025 111.026 111.027
113.044 114 115 116 123.0 123.1
Part Number: 6510141302
Number of Pages: 415 Pages

Contents:
Cover sheet
Preface
General information concerning maintenance system
MB maintenance system
009 | Check brake cables for ease of movement | All models
020 | Hydro-pneumatic suspension - Check rubber sleeves of ball joints on tube shocks | Model 116
023 | Check sealing of comfort hydraulic system for leaks and condition | Model 100
025 | Check play of steering as well as play and condition of steering linkage | All models
028 | Checking front axle - joints for condition and leaks of rubber sleeves | Models 100, 107, 114, 116, 123
030 | Check joint discs on propeller shaft | All models
038 | Check cooling and heating system for leaks | All models
041 | Check sealing and condition of fuel system
045 | Check clutch operation mechanism for leaks and condition | All models
085 | Check sealing and condition of level control system | Models 107, 114, 115, 116, 123
086 | Hydro-pneumatic suspension - Check system for leaks and condition | Model 116
087 | Check condition of air suspension system | Models 100, 109
chassis and supporting body components: Check for damage and corrosion | All models
091 | Foot wells and lateral trunk cavities: Check for water intake and corrosion | All models
092 | Check body for paintwork damage | All models
097 | Brake test on test bench/Test drive | All models
098 | Test drive | All models
099 | Functional check | All models
101 | Check and correct fluid level in oil bath air filter | All engines with oil bath air filter
120 | Check and correct fluid level in automatic transmission | All models
121 | Check and correct fluid level in manual transmission | All models
130 | Check and correct fluid level in rear axle | All models
134 | Check and correct fluid level of power steering | All models
135 | Check and correct fluid level in mechanical steering | Models 108, 111, 113, 114, 115, 123
138 | Check and correct fluid level in level control system | Models 107, 114, 115, 116, 123
139 | Hydro-pneumatic suspension - Check and correct fluid level | Model 116
151 | Engine oil and filter change
Engines 100.980/982, 100.981/983
Engine 100.985
Engine 110
Engines 114, 123, 130, 180
Engine 115
Engines 116, 117
Engines 615, 616, 617 in model 115
Engines 615, 616, 617 in model 123
Engine 617.950 in model 116.120 country code USA starting 1978
156 | Clean supplementary oil filter for hydraulic fan coupling | Engines 100.980/982
170 | Oil change, automatic transmission | All models
171 | Oil change, manual transmission | All models
174 | Replacing filter for automatic transmission | All models
180 | Oil change, rear axle | All models
202 | Clean air filter element | All engines with dry air filter
203 | Replace air filter element | All engines with dry air cleaner
205 | Clean oil bath air filter | All engines with oil bath air filter
250 | Grease front and rear axles | Models 108, 109, 111, 113
350 | Lubricate door hinges | All models
375 | Lubricate outside mirror | All models with folding outside mirror
388 | Renew grease in hub-caps of front wheel bearing | All models
393 | Lubricate door locks | All models
395 | Lubricate engine hood | All models
415 | Lubricate engine control linkages and control shafts | All engines
463 | Check and correct fluid level in the anti-freeze device of the air suspension system | Models 100, 109
465 | Check fluid level of screen washer unit | All models
466 | Drain condensation from air reservoir of air suspension | Models 100, 109
470 | Renew air filter of air suspension system | Models 100, 109
484 | Check fluid level of air conditioning system | All models except model 113
486 | Sliding roof - slide rails and slide jaws, clen and grease | Mechanical sliding roof
493 | Cleaning water drains | All models
494 | Check fluid level of comfort hydraulic system | Model 100
497 | Replace perlon filter in fan wheel (front heater box) | Model 100 - up to chassis-end-no. 792
498 | Replace perlon filter in magnetic valve of heater | Model 100 - up to chassis-end-no. 295
501 | Check wear on the clutch driven plate | Model 107, Models 108, 109, 111 starting May 1969, Models 114, 115, 116, 123
510 | Check and correct fluid level of the clutch operation | All models
622 | Check level of vehicles with air suspension (position of wishbone arms on front axle and rear wheeel camber) | Models 100, 109
625 | Check toe-in of front wheels | All models
628 | Hydro-pneumatic suspension - Check pressure reservoir and central reservoir for gas filling pressure | Model 116
630 | Adjust wheel bearing end play on front axle | All models
631 | Renew grease charge of front wheel bearing, check tapered roller bearing | Model 116.036
650 | Adjusting of detent for rear axle carrier | Models 155.114, 123.1, except Models 123.120, 123.126
676 | Check air bellows of air suspension system | Models 100, 109
700 | Check and correct fluid level in the brake system | All models
701 | Bleeding brake system | Model 100
702 | Renew brake fluid | All models
704 | Check oil level in vacuum pump | Model 115.01 country code USA, Model year 1973 up to 1975
706 | Adjust parking brake | All models, except model 100
711 | Front wheel brake - Visual checkup of brake pads | Models 107, 114, 115, 116, 123 country code USA
712 | Check, clean brake discs while removing brake pads | All models
713 | Clean ventilation bores on the compressed air brake booster | Model 100
714 | Check brake lines for damage | All models
715 | Check compression | All gasoline engines
752 | Retighten cylinder head bolts
Engines 100.980/982
Engine 100
Engines 114, 130, 180, engines 615, 616, 617 not applicable for diesel engines with double hex, socket cylinder head bolts
753 | Adjust valve clearance
Engines 100, 116, 117, not required for engines 100.985, 166.984/985, 117.960/985/986
Engine 110
Engines 114, 115, 123, 130, 180
Engines 615, 616, 617
756 | Retension V-belts
Engines 100.980/982
Engines 100.981/983
Engine 100.985 Standart version
Engine 100.985 country code USA starting 1977, country code AUS starting 1979
Engine 110 Standard version
Engine 110 country code USA 1973-1976
Engine 110 country code J 1976, country code S 1976
Engine 110 country code AUS starting 1977, country code J starting 1977, country code S starting 1977, country code USA starting 1977
Engines 114, 130, 180
Engine 115 Standard version
Engine 115 country code USA 1968-1974
Engine 115 country code USA 1975-1976
Engine 115 country code AUS starting 1977, country code J starting 1977, country code USA 1977/78
Engine 115 country code S starting 1976
Engines 116, 117 Standard version
Engines 116, 117 country code USA
Engine 117 country code AUS starting 1977, country code J starting 1976, country code S starting 1976
Engine 123 Standard version
Engine 123 country code S starting 1977
Engine 123 country code AUS 1977/78
Engines 615, 616, 617 in model 115
Engines 615, 616, 617 in model 123 1st version up to February 1979
Engines 615, 616, 617 in model 123 2nd version starting February 1979
Engine 617.950 country code USA starting 1978 in model 116.120
757 | check condition and tension of V-belts | All engines
758 | Check condition and retension V-belt | All engines country code USA starting 1980
759 | Slacken engine stop and tighten screws
Engines 115, 615, 616, 617 in model 123
Engines 110, 123 in model 123
760 | Slacken engine stop
Engines 115, 615, 616, 617 in model 123
Engines 110, 123 in model 123
762 | Clean flame guard filament | Engines 110.92, 115, 116, 117, 130, 180 country code AUS starting October 1974 up to introduction model year 1977, country code J starting January 1973 up to introduction model year 1976, country code USA 1972-1974
770 | Renew spark plugs | All gasoline engines
772 | Check and adjust ignition timing | All gasoline engines
773 | Renew contact breaker points | All gasoline engines, except engines with transistorized ignition without contact
781 | Check dwell angle | All gasoline engines without non-contact transistorized ignition
782 | Adjust dwell angle and ignition timing | All gasoline engines without breakerless transistorized ignition
785 | Check and lubricate heater flaps | Engines 114, 115, 123 (95kW), 130, 180
787 | Check begin of delivery | Engines 616, 617 only country code USA
788 | Check oil level in damper of Stromberg carburetor | Engine 115
797 | Check and adjust idle speed adjustment | Engines 615, 616, 617
798 | Check and adjust idle speed
Engines 615, 616, 617 Strandard version and national version country code AUS, E, J, ZA
Engines 615, 616, 617 national version country code S starting 1979, country code USA 1976-1979
Engines 616, 617.912 country code USA starting 1980
Engine 617.950 country code USA starting 1980
Engines 110, 123 with Solex carburetor 4 A 1 standard version
Engines 110, 123 with Solex carburetor 4 A 1 country code AUS 1977/78, country code up to introduction model year 1976, country code J 1976, country code S 1976-1980, country code 1973-1976
Enginen 114, 130, 180 with Zenith caburetor
Engine 115 with Stromberg carburetor Standard version
Engine 115 with Stromberg carburetor, country code AUS 1977-1980, country code J 1976-1980, country code S 1976-1980, country code USA 1968-1978
Engines 100.985, 110.984/985/986, 116.984/985, 117.960/985/986 with CIS injection system Standard version
Engines 100.985, 110.984/985, 117.985/986 with CIS (continuous injection system) country code AUS starting 1977, country code J starting 1976, country code S starting 1976, country code USA starting 1976
Engines 100.980/981/982/983, 130 with mechanically controlled gasoline injection
Engines 110, 114, 116, 117 with electronically controlled gasoline injection Standard version and country code AUS, S
Engines 110, 116, 117 with electronic injection system model year 1970-1975 country code USA, up to model year 1976 country code J
800 | Check and adjust oil level in injection pump | Engines 100.980/981/982/983, Diesel engines 615, 616 country code USA up to 1976
806 | Replace filter of auxiliary air valve of the injection pump | Engines 114, 130
813 | Check engine control linkage | All engines
821 | Check acid level of battery | All models
832 | Check condition of ignition system/Evaluate oscillograph picture | All gasoline engines
840 | Replace fuel filter or filter element | Engines 116, 117, 130
844 | Check fuel prefilter | Engines 615, 616, 617
845 | Clean or replace fuel main filter
Engines 615.912/913, 616.916, 617.910
Engines 615.940/941, 616.912, 617.912, 617.950
847 | Clean or replace fuel filter | Engines 100.985, 110, 114, 116, 117, 123, 180
849 | Replace fuel filter element | Engine 100.980/981/982/983
871 | Check intake and exhaust manifolds and exhaust flange for tight fit | All engines
876 | Retighten carburetor flange | Carburetor engines with Stromberg or Zenith carburetor
877 | Tighten fastening nuts on exhaust gas turbocharger | Engine 617.950 only country code USA
891 | Check fuel pips and hoses of the eletronically controlled gasoline injection unit for tight fit | Engines 110, 114, 116, 117
895 | Check attachment of alternator | All models with Diesel engine and model 100
902 | Retighten fixing bolts of the air compressor | Model 100
907 | Check hose clamps for tight fit | All models
920 | Retighten bolts and nuts for power steering pump and support | Model 115.0
922 | Retighten fastening bolts of bearing pins for lower control arm of front axle | Models 108, 109, 111, 113
924 | Retighten steering fastening bolts | All types
Retighten exhaust system slip joints | All models
982 | Check tires, if required interchange wheels | All models
983 | Removing and fitting wheels, checking rims | All models
987 | Correct tire pressure | All models
988 | Retighten spherical collar bolts on wheels | All models
990 | Checking and correcting coolant level | All models
991 | Renewing coolant with anti-corrosion/antifreeze| All models