Manitowoc Carrydeck Crane CD15 Operator Manual

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Manitowoc Carrydeck Crane CD15 Operator Manual
Size: 6.66 MB
Format: PDF
Language: English
Brand: Manitowoc
Type of Machine: Carrydeck Crane
Type of Manual: Operator Manual
Model: Manitowoc CD15 Carrydeck Crane
Publication Date: 2022
Number of Pages: 168 Pages

Contents:
Introduction

The Manual​

Directional Reference​

Serial Number Plate​

Reports​

Disclaimer​

Customer Support​

Distributor​

Safety Information​

New Owners​

Nomenclature​

Safety Information

Safety Messages​

General​

Safety Alert Symbol​

Signal Words​

General​

Safety Decals​

Accidents​

Operator Information​

Operator Qualifications​

Operational Aids​

Rated Capacity Limiter (RCL) Systems (If Equipped)​

Anti-Two-Blocking Device​

Working Area Limiter (If Equipped)​

Crane Stability/Structural Strength​

Load Charts​

Work Site​

Wind Forces​

Wind Speeds​

Lifting Operations​

Multiple Crane Lifts​

Lifting Multiple Loads​

Tilt-Up Panel Lifting​

Counterweight​

Outrigger Lift Off​

Multiple Crane Lifts​

Tilt-Up Panel Lifting​

Electrocution Hazard​

Set-Up and Operation​

Electrocution Hazard Devices​

Electrical Contact​

Special Operating Conditions and Equipment​

Grounding the Crane​

Personnel Handling​

Environmental Protection​

Maintenance​

Service and Repairs​

Lubrication​

Tires​

Hoist Rope​

Synthetic Hoist Rope​

Wire Rope​

Sheaves​

Batteries​

Super Capacitor (If Equipped)​

General Maintenance​

Transporting the Crane​

Travel Operation​

Work Practices​

Personal Considerations​

Crane Access​

Job Preparation​

Working​

Lifting​

Hand Signals​

Boom Extension​

Parking and Securing​

Shut-Down​

Cold Weather Operation​

Temperature Effects on Hook Blocks​

Temperature Effects on Hydraulic Cylinders​

Overload Inspection​

Boom Inspection​

Mast Inspection​

Carrier Inspection​

Operating Controls And Procedures

Controls, Switches, and Gauges​

Crane Controls​

Warning Alarms​

Panel Switches, Gauges, and Indicators​

Ignition Switch​

Operator Aids​

Rated Capacity Limiter (RCL)​

Operational Aid Malfunction​

Operator’s Cab​

Seat Belt​

Seat Adjustment​

Cab Door (Enclosed Cab)​

Heater, A/C, and Defroster​

Fire Extinguisher​

Crane Operation​

Starting the Engine​

Jump Starting Hazard​

Charging the Batteries​

Traveling the Crane​

Cold Climate Engine Operation​

Crane Warm-up Procedures​

Operating Outrigger Controls​

Raise and Lower the Outriggers​

Outrigger Monitoring System (OMS)​

Operating Crane Controls​

Anti-Two Blocking System​

Boom Swing Operation​

Boom Telescope Operation​

Boom Lift Operation​

Hoist Operation​

Operating Optional Controls​

Auxiliary Winch Operation​

Operating Practices​

Handling A Load​

Attaching the Load​

Holding the Load​

Moving the Load​

Traveling with a Load (Pick and Carry)​

Turning Clearances​

Crane Shutdown​

Unattended Crane​

Towing A Disabled Crane​

Switching LP/Gasoline Fuel (Dual Fuel Engines)​

Capacity Chart

Using the Capacity Chart​

Determine Operating Status​

Determining Lift Capacity​

Things to Observe When Using the Capacity Chart​

Determining Lift Capacity at the Boom Extension​

Pick and Carry Ranges​

Attachments

Hook Block​

Removing the Hook Block​

Installing the Hook Block​

Downhaul Weight​

Installing the Downhaul Weight​

Removing the Downhaul Weight​

Boom Extension (Jib)​

Installing the Boom Extension​

Stowing the Boom Extension​

Pivoting Boom Head​

Boom Head Positions​

Changing the Boom Head Position (without Boom Extension)​

Changing the Boom Extension Offset​

Searcher Hook Assembly​

Installation​

Removal​

Installing Cable On The Hoist​

Wire Rope Wedge Socket​

4 Part Wire Rope Reeving​

Maintenance

Introduction​

Spark Arresting Mufflers​

Safety List​

Lubricants​

Maintenance Records​

Maintenance​

Preparation​

Hydraulic System Maintenance Precautions​

Label Parts when Disassembling​

Hydraulic Oil Recommendations​

Draining and Flushing​

Removing Air From the Hydraulic System​

Parts Replacement​

Special Maintenance​

Delivery Inspection​

After First 50 Hours of Operation (New Cranes)​

After First 100 Hours of Operation (New Cranes)​

Cranes Not In Regular Use​

Preventive Maintenance​

Maintenance Schedule and Checklist​

Environmental Protection​

Lubrication Points​

Daily Walk-around Inspection​

Inspect the Anti-Two Blocking System​

Inspect the Wire Rope​

Inspect Reeving, Clamps and Connections​

Inspect the Lifting Hook​

Inspect All Safety Devices​

Check Controls Operation​

Component/System Checks​

Check Diesel or Gasoline Fuel Level​

Check LP Gas Fuel Level​

Check the Engine Crankcase Oil Level​

Check the Transmission Oil Level​

Check Engine Coolant Level​

Drain Water from Engine Fuel Filter​

Check Hydraulic Oil Level​

Service Dual-Fuel Engine Air Cleaner​

Service Tiers 3 and 4 Engine Air Cleaner​

Check Tire Pressure​

50 Hours of Operation (Weekly)​

Clean the Air Cleaner Dust Cup​

Wire Rope Inspection​

Grease Fittings​

Lubricate Parking Brake​

Lubricate the Boom Slides​

100 Hours of Operation (Two Weeks)​

Inspect the Fan Belts​

Check Wheel Nut Torque​

175 Hours of Operation​

250 Hours of Operation (Monthly)​

Inspect the Hydraulic Hoses​

Clean Battery and Cables​

Clean the Radiator​

Lubricate the Wire Rope​

Lubricate the Swing Gear and Pinion​

Replace the Crankcase Oil and Filter​

Torque Critical Bolts​

Hoist Gearbox Mounting Bolts​

Swing Gearbox Mounting Bolts​

Mast Mounting Bolts​

Front Axle Mounting Bolts​

Rear Axle Mounting Bolts​

500 Hours of Operation (3 Months)​

Replace the Transmission Filter​

Inspect the Tires​

Inspect Parking Brake Pads​

Replace Fuel Filter​

Add SCA to Engine​

Lubricate the Outrigger Slides​

Add Grease to the Swing Gearbox​

Lubricate Drivelines​

Check Axle Housing Lubricant Level​

Check Wheel Hub Lubricant Level​

Check Hoist Gearbox and Brake Lubricant Levels​

1000 Hours of Operation (6 Months)​

Replace the Transmission Oil and Filter — 4WD​

Replace the Transmission Oil and Filter — 2WD​

Replace the Axle Housing Oil​

Replace Axle Wheel Hub Lubricant​

Replace the Hoist Gearbox Oil​

Replace the Hoist Brake Oil​

Replace the Hydraulic Oil​

Replace the Hydraulic Oil Filter​

Check Swing Gear/Pinion Backlash​

2000 Hours of Operation (Yearly)​

Replace the Engine Coolant​

Inspect the Crane Structure and Boom for Damage​

Testing the Rated Capacity Limiter (Optional)​

Miscellaneous Maintenance​

Batteries/Charging System​

Fuel System​

Fuel Storage​

Fuse Replacement​

Carwell® Rust Inhibitor​

Protecting Cranes From Rusting​

Cleaning Procedures​

Inspection and Repair​

Application​

Areas of Application​

Adjustments
Specification

Lubrication Schematic​

Lubrication Symbols​

Lubrication Legend​

Lubrication Notes​

Engine Oil Specifications​

Fuel Types​

Environmental Protection​

Relief Valve Settings​

General Specifications​

Boom​

Electrical System​

Engine​

Fuel Tank​

Hydraulic System​

Mast​

Outriggers​

Tires​

Travel Speeds (approximate)​

Weight (GVW)​

Wire Rope​

Dimensions (Side View)​

Dimensions (Top View and Rear View)​