Link Belt Crane HTT-8660 Service Manual

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Link Belt Crane HTT-8660 Service Manual
Size: 51.37 MB
Format: PDF
Language: English
Brand: Link Belt
Type of Machine: Crane
Type of Manual: Service Manual, Electric and Hydraulic Diagrams
Model: Link Belt HTT-8660 Crane
Number of Pages: 1172 Pages

Contents:
AREA 00 GENERAL INFORMATION

SM00---000---000.00 How To Use This Manual, General Service Instructions And Safety Procedures
AREA 01 RUBBER TIRE LOWER

SM01---001---005.00 Boom Rest, R & I
SM01---002---012.00 Front Axle, Recondition
SM01---002---015.00 Front Wheel & Brake Drum, R & I
SM01---003---010.00 Brakes, Recondition (Front)
SM01---003---014.00 Adjusting The Brakes (Front)
SM01---003---019.00 Automatic Slack Adjusters (Front Brakes)
SM01---004---009.00 Front Axle & Suspension, R & I
SM01---005---003.00 Steering Gear, Recondition --- Master
SM01---005---004.00 Steering Gear, Recondition --- Slave
SM01---005---005.00 Steering Miter Boxes, R & I
SM01---005---010.00 Steering Drive Shafts, Recondition
SM01---005---013.00 Steering Column, R & I
SM01---005---015.00 Steering Column, Recondition
SM01---006---022.00 Steering Gears, R & I
SM01---006---023.00 Front Wheel Alignment & Steering Linkage Adjustment
Relief Plunger Adjustment
Axle Stop Adjustment
SM01---006---029.00 Rear Steer Pressure Reducing Valve, R & I
SM01---006---030.00 Pressure Reducing Valve, Recondition (Rear Steer Axles)
SM01---006---031.00 Rear Wheel Alignment & Axle Stop Adjustment
SM01---007---020.00 Rear Axle Steer Cylinder, R & I
SM01---007---022.00 Rear Axle Steer Cylinder, Recondition
SM01---007---023.00 Rear Axle Steer Locking Cylinder, R & I
SM01---007---024.00 Rear Axle Steer Locking Cylinder, Recondition
SM01---010---017.00 Power Steering Pump, R & I
SM01---010---025.00 Power Steering Pump, Recondition
SM01---016---001.00 Heater, R & I
SM01---016---002.00 Heater & A/C Coil, R & I
SM01---017---008.00 Clutch, R & I
SM01---018---041.00 Transmission, Recondition
SM01---018---042.00 Transmission, R & I
SM01---019---011.00 Transmission Slave Control, R & I
SM01---019---014.00 Transmission Air Shift Control, Recondition
SM01---019---020.00 Transmission Shift Cable Adjustment
SM01---019---024.00 Transmission Master Control, R & I
SM01---020---002.00 Suspended Brake Pedal, Recondition
SM01---020---005.00 Suspended Brake Pedal, R & I (Generation 1)
SM01---020---008.00 Suspended Brake Pedal, R & I (Generation 2)
SM01---022---005.00 U---Joint Installation --- Full Round Yokes
SM01---024---013.00 Rear Steer Axles, Recondition
SM01---025---011.00 Brakes, Recondition (Rear)
SM01---027---028.00 Front Air Brake Chamber, Recondition
SM01---027---054.00 Rear Dual Air Brake Chamber, R & I
SM01---027---061.00 Spring Brake Valve, Recondition
SM01---027---062.00 Air Dryer, R & I
SM01---027---063.00 Air Dryer, Recondition
SM01---027---091.00 Front Air Brake Chamber, R & I
SM01---027---106.00 Caging Dual Air Brake Chambers (Rear Steer Axle)
SM01---027---111.00 Air System Components, R & I
SM01---027---117.00 Dual Air Brake Chamber, Recondition
SM01---028---004.00 Rear Wheel Hub & Brake Drum, R & I
SM01---029---021.00 Suspension Lift Cylinder, Recondition
SM01---029---022.00 Suspension Lift Cylinder, R & I
SM01---029---024.00 Rear Axles & Air Suspension, R & I
SM01---039---002.00 Vacuum Pressure Relief Valve, Recondition
SM01---039---003.00 Hydraulic System Cleaning Procedure
SM01---039---004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01---039---005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01---043---001.00 Solenoid Valves, General Recondition
SM01---043---003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01---043---004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01---043---010.00 Outrigger Function Valve Stack, R & I
SM01---043---018.00 Outrigger Directional Valve, R & I
SM01---043---035.00 Four Way Directional Solenoid Valve, Recondition
SM01---044---007.00 Outrigger Lock Valve, Recondition (Main & Fifth Outrigger)
SM01---044---008.00 Jack Cylinder Lock Valve, R & I (Main Outriggers)
SM01---044---017.00 Fifth Outrigger Lock Valve, R & I
SM01---044---023.00 Outrigger Lock Valve Cartridge, R & I (Fifth Outrigger w/Integral Lock Valve)
SM01---045---014.00 Outrigger Beam Cylinder, Recondition
SM01---045---040.00 Outrigger Beam & Beam Cylinder, R & I
SM01---046---016.00 Jack Cylinder, Recondition
SM01---046---028.00 Jack Cylinder, R & I
SM01---046---033.00 Fifth Outrigger Jack Cylinder, R & I (Generation 1)
SM01---046---034.00 Jack Cylinder, Recondition (Fifth Outrigger)
SM01---046---041.00 Fifth Outrigger Jack Cylinder, R & I (Generation 2)
SM01---047---034.00 Relief Valve, Recondition (Outriggers)
SM01---048---015.00 Rotating Joint, R & I
SM01---048---022.00 Rotating Joint, Recondition
SM01---063---086.00 Starter, R & I
SM01---063---087.00 Alternator, R & I
SM01---063---088.00 Radiator, R & I (Generation 1 --- w/Engine Mounted Fan)
SM01---063---091.00 Radiator Fan Clutch, R & I
SM01---063---092.00 Radiator Fan Clutch, Recondition
SM01---063---093.00 Torque Limit Switch Check, Adjustment & Troubleshooting
SM01---063---105.00 Radiator, R & I (Generation 2 --- w/Hydraulic Fan Motor)
SM01---069---014.00 Tire & Rim, R & I
SM01---071---003.00 Engine Housing, R & I
SM01---071---004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01---073---001.00 Electronic Gauge, Troubleshooting (Generation 1 --- AMETEK/Dixson)
SM01---073---002.00 Electronic Gauge, Troubleshooting (Generation 2 --- AMETEK/Dixson)
SM01---076---020.00 Collector Ring, R & I
SM01---076---029.00 Collector Ring, Recondition (Generation 1)
SM01---076---038.00 Collector Ring, Recondition (Generation 2)
SM01---079---021.00 Lower Hydraulic Components, R & I (Generation 1)
SM01---079---027.00 Lower Hydraulic Components, R & I (Generation 2)
SM01---079---028.00 Lower Hydraulic Components, R & I (Gen 3 --- w/Hydraulic Radiator Fan Motor)
SM01---080---038.00 Main Hydraulic Pump, R & I (Generation 1)
SM01---080---039.00 Pump Disconnect, R & I
SM01---080---040.00 Pump Disconnect, Recondition
SM01---080---046.00 Pump Drive, Recondition (Durst)
SM01---080---047.00 Pump Drive, R & I (Durst)
SM01---081---014.00 Hydraulic Pump, Recondition (Multi Section Commercial---Intertech)
SM01---081---029.00 Radiator Fan Pump, R & I
SM01---081---030.00 Main Hydraulic Pump, R & I (Generation 2 --- w/Durst Pump Drive)
SM01---081---036.00 Radiator Fan Motor, Recondition
SM01---081---045.00 Radiator Fan Motor, R & I
SM01---083---008.00 Pressure Compensating Pump, R & I
SM01---083---009.00 Pressure Compensating Pump, Recondition
AREA 03 UPPER REVOLVING FRAME

SM03---001---064.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03---010---024.00 Counterweight Removal Cylinder, R & I
SM03---010---025.00 Counterweight Removal Cylinder, Recondition
AREA 04 VERTICAL SHAFTS

SM04---005---023.00 Swing Brake Caliper, Recondition
SM04---005---024.00 Swing Brake, R & I
SM04---005---026.00 Swing Service Brake Caliper, R & I
SM04---005---027.00 Swing Park Brake Caliper, R & I
SM04---005---028.00 Swing Park Brake Caliper, Recondition
SM04---010---010.00 Swing Speed Reducer, Recondition
SM04---010---023.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS

SM05---006---015.00 Winch, R & I (Generation 1 --- w/Braden CH150A,175A,185A,230)
SM05---006---021.00 Winch, Troubleshooting (Generation 1 --- w/Braden CH150A,175A,185A,230)
SM05---006---022.00 Winch, Recondition (Generation 1 --- w/Braden CH150A,175A,185A,230)
SM05---006---025.00 Winch, Recondition (Generation 2 --- w/Braden CH210 )
SM05---006---026.00 Winch, Troubleshooting (Generation 2 --- w/Braden CH210 )
SM05---006---030.00 Winch, R & I (Generation 2 --- w/Braden CH210 )
SM05---010---007.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05---018---003.00 Winch Roller, Recondition
AREA 06 UPPER ENGINE

SM06---008---009.00 Throttle Treadle Assembly, R & I
SM06---008---010.00 Throttle Treadle Assembly, Recondition
SM06---025---004.00 Diesel Cab Heater, R & I
SM06---025---005.00 Diesel Cab Heater, Recondition & Troubleshooting
SM06---025---009.00 Hydraulic Heater --- Troubleshooting
SM06---025---012.00 Hydraulic Cab Heater, R & I
SM06---025---014.00 Hydraulic Cab Heater, Recondition
SM06---047---000.00 Electrical System Wire Identification Code
SM06---047---125.00 Electrical System Schematic Diagram (Generation 1)
SM06---047---128.00 Electrical System Schematic Diagram (Generation 2)
AREA 07 HYDRAULIC POWER SUPPLY

SM07---000---141.00 Hydraulic System Schematic Diagram
SM07---000---143.00 Hydraulic System Schematic Diagram (w/Hydraulic Radiator Fan)
SM07---001---025.00 Pilot Control Accumulator, R & I
SM07---003---006.00 Solenoid Valves, General Recondition
SM07---005---052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07---005---059.00 Hydraulic Heater Gear Pump, R & I
SM07---006---034.00 Swing Motor, Recondition
SM07---006---057.00 Swing Motor, R & I
SM07---006---072.00 Winch Motor, R & I (Generation 1 --- w/Braden CH150A,175A,185A,230)
SM07---006---073.00 Hydraulic Motor, Recondition (Winch)
SM07---006---076.00 Two Speed Valve, Recondition (Winch Motor)
SM07---006---097.00 Winch Motor, R & I (Generation 2 --- w/Braden CH210)
SM07---008---014.00 Winch Counterbalance Valve, Recondition
SM07---008---048.00 Foot Control Valve, R & I (Boom Telescope)
SM07---008---051.00 Boom Hoist Control Valve, Recondition (Gresen V70)
SM07---008---055.00 Controller Valve Assembly, R & I
SM07---008---056.00 Controller Valve Assembly, Recondition (Comm---Intertech)
SM07---008---058.00 Winch Control Valve, Recondition (Gresen V70)
SM07---008---060.00 Control Valves, Recondition (Gresen V12) --- Counterweight Removal
SM07---008---065.00 Pressure Reducing Valve, Recondition
SM07---008---066.00 Control Valve, Recondition (Gresen V40)
SM07---008---067.00 Foot Control Valve, Recondition (Boom Telescope)
SM07---008---076.00 Single Axis Control Valves, R & I
SM07---008---077.00 Single Axis Control Valves, Recondition (Comm---Intertech)
SM07---008---078.00 Upper Hydraulic Components, R & I
SM07---008---080.00 Winch Counterbalance Valve, R & I
SM07---008---082.00 Counterweight Removal Control Valve, R & I
SM07---018---001.00 Hydraulic System Tube Fittings
SM07---029---002.00 Swing Brake Actuator, Recondition
SM07---029---004.00 Swing Brake Actuator, R & I
AREA 09 TUBULAR BOOM, FLY, & JIB

SM09---001---002.00 Tubular Boom, Fly, & Jib Repair
AREA 14 CAB & HOUSE ASSEMBLY

SM14---001---006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT

SM17---001---036.00 Hydraulic Boom Inspection --- Diamond Embossed
SM17---001---037.00 Four Section Boom, Recondition
SM17---001---043.00 Boom, R & I
SM17---001---058.00 Four Section Boom, Recondition (w/Adjustable Hose Wheel Tensioning)
SM17---002---022.00 Boom Telescope Cylinder, Recondition
SM17---002---034.00 Boom Telescope Cylinder, Troubleshooting
SM17---002---035.00 Boom Telescope Counterbalance Valve, R & I
SM17---003---010.00 Boom Hoist Cylinders, R & I
SM17---003---013.00 Boom Hoist Cylinder, Recondition
SM17---003---014.00 Boom Hoist Counterbalance Valve, R & I
SM17---003---015.00 Boom Hoist Counterbalance Valve, Recondition
SM17---009---004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS

SM18---000---001.00 Capscrew Torques
SM18---000---002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18---000---003.00 Crane System Schematics
SM18---007---003.00 Reeling Drum, R & I
SM18---007---004.00 Reeling Drum, Recondition
SM18---018---001.00 Air Conditioning Service Precautions
SM18---018---002.00 Air Conditioning Hydraulic Drive Motor, R & I (Upper)
SM18---018---003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Upper)
SM18---018---004.00 Air Conditioning Compressor, Recondition
SM18---018---006.00 Air Conditioning Compressor, R & I (Upper)
SM18---018---008.00 Air Conditioning Compressor, R & I (Carrier)