Linde Reach Stacker Series 357 C4130_4TL C4130_5TL Service Training 3578042401

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Linde Reach Stacker Series 357 C4130_4TL C4130_5TL Service Training 3578042401
Size: 16.8 MB
Format: PDF
Language: English
Brand: Linde
Type of Machine: Reach Stacker
Type of Manual: Service Training, Electric Diagram, Hydraulic Diagram
Model: Linde Series 357 C4130_4TL ; C4130_5TL Reach Stacker
Part Number: 3578042401
Number of Pages: 374 Pages

Contents:
Diesel Engine
Engine Specifications - 357/356
Explanation Of The Engine Number
Adjusting The Tappet Clearances
Checking The Compression
Removing The Rocker Cover
Drivebelts
Checking And Adjusting The Alternator And Fan Drivebelts
Tensioning The Drivebelts
Cylinder Head
Removing The Cylinder Head
Installing The Cylinder Head
Checking Engine Timing
Injection Nozzles
Injection Nozzle Fault
Removal And Installation Of The Injection Nozzle And Clamping Nut
Correcting The Injection Nozzles
Injection Nozzle Assembly
Inspecting The Injection Nozzles
Assembling The Injection Nozzle
Check The Injection Nozzle Opening Pressure
Removing And Installing The Fuel Injection Pump
Fuel Feed Pump
Engine Shutdown Solenoid
Cleaning The Turbocharger Oil Feed
Perkins By-Pass Filter
Thermostat
Coolant Pump
Fault Diagnosis
Torque Loadings
Special Tools
Hydrodynamic Travel Drive
Schematic Diagram Of The Power Train
Full View Of Power Shift Transmission
36000 Series Power Shift Transmission, 4 Speed
Torque Converter
Purpose Of The Torque Converter
Basic Design Of The Torque Converter
How A Torque Converter Operates
The Power Shift Transmission
Four Speed Transmission
Oil Flow In The Power Shift Transmission
Oil Flow Through The Control Valve
Transmission Dump System
Upshift Inhibitor
Troubleshooting
Pressure Test And Connections
Aids For Measurements
Clark 36000 Series Power Shift Transmission Troubleshooting
Electronic Gear Selector
Description Of The Electronic Gear Selector
Egs Fault Diagnosis
Inductive Sensor Adjustment
D 101 Series Drive Axle
Specifications For D 81 Pl 478 - Nlb
Axle Drive Settings
Torques For Screws And Nuts
Utilisation Of Liquid Glue
Disassembly Or Assembly Of Wheels With Clamping Rim Fastener
Assembly Of Hub Differential
Assembly Of The Face Seal
Installing The Planetary Housing
Hub Planetary Reduction Gear
Repairing The Hub Planetary Reduction Gear
Axle Drive
Installing And Adjusting The Spiral Bevel Gear
Adjusting The Contact Pattern
Adjusting The Spiral Bevel Gear Taper Roller Bearing
Securing The Locknut
Assembly Of Differential
Assembly Of Axle Carrier
Adjustment Of Contact Pattern Of Gleason Type Gear Teeth
Special Tools
Truck Body
Chassis Assembly
Cabin
Repairing The Cabin Glass Pane
Repairing The Cabin Window Pane (Glass-To-Glass)
Repairing The Cabin Window Pane With Aluminium Frame (Sliding Window)
Repairing The Roof Window Without Frame Or Channels
Steering System
Steer Axle Type L 101
Steering Hydraulics Circuit Diagram
Description Of The Steering Hydraulics
Removing And Installing The Steer Axle
Repairing The Steer Axle
Renewing The Wheel Bearings
Adjusting The Wheel Bearings
Stub Axle
Removing The Stub Axle
Installing The Stub Axle
Steering Cylinder
Removing And Installing The Steering Cylinder
Sealing The Steering Cylinder
Changing The Steering Cylinder Seals
Adjusting The Steering Stops
Special Tools
Braking System
Braking System Circuit Diagram
Description Of The Hydraulic Braking System
Schematic Diagram Of The Braking System
Pressure Measurements
Accumulator Charging Valve
Construction Of The Wet Multiple Disc Brake
Checking The Lining Wear
Installation Of The Piston Cups
Installation Of The Piston Into The Brake Anchor Plate
Checking The Air Gap
Leakage Test Specification For The Hydraulic Braking System And The Cooling
Oil Compartment
Final Assembly
Parking Brake
Mechanical Floating Caliper Disc Brake
Parking Brake Assembly
Replacement Of The Brake Pad
Instructions For Assembly Of The Disc Brake
Brake Disc
Electrical System
Wiring Diagrams
Legend To Wiring Diagrams
Truck Wiring Diagram
Location Of Boxes On The Truck
Programmable Computer Control System
Load Safety System Panel
Check And Adjustment Of The Computer Control
Safety Precautions For Handling The Computer Control
Table Of The "Operative" Menu (Software Versions 3.1b And 3.22)
"Operative" Menu (Software Version 3.4)
Output Signal Legend
Input Signal Legend
Operation Of The Computer System
Installation Instructions For Potentiometers And Sensors
Table Of The Length References For Reach Stacker 4 High And 5 High
Replacement Of A Computer And Necessary Adjustments
Examples Of Computer Programming
1 Programming After Changing A Board Of Versions 3.1b And 3.22b
2 Programming After Renewing A Board With Version 3.4b
Safety Shutoff Relay Box (B7)
Electric Circuit Diagram
Wiring Diagram Of The Relay Box Up To Build-Month 05/99
Wiring Diagram Of The Relay Box From Build-Month 06/99
Functional Description Of The Relay Box
Self Test Codes
Additional Information
Hydraulic System
Legend For Hydraulic Circuit Diagrams
Hydraulic Circuit Diagram
Hydraulic Circuit Diagram With Pilot Pressure Damping
Hydraulic Circuit Diagram With Boost Pressure Damping
Working Hydraulics Schematic With Spreader Pilot Pressure Damping
Working Hydraulics Schematic With Spreader Boost Pressure Damping
Pilot Circuit Schematic With Pilot Pressure Damping Of Spreader
Pilot Control Circuit Schematic With Spreader Boost Pressure Damping
Functional Description Of The Hydraulic System
Functional Description Of The Hydraulic Control System
Schematic Of Hydraulic System Functions
Version With Pilot Pressure Damping
Version With Boost Pressure Damping
Boom And Spreader
Boom
Description
Boom Removal
Boom Assembly
Boom Repairs
Boom Extension Cylinder
Lift Cylinder
Sliding Bearings
Spreader Model 817
Operation And Construction
Technical Data And Schematic Diagrams
Operating And Performance Data
Hydraulic Circuit Diagrams For Spreader Model 817
Wiring Diagrams For Spreader Model 817
Spreader Removal
Spreader Assembly
Spreader Repairs
Sliding Bearings
Repairing The Twistlocks
Beam Extension Cylinders
Sideshift Cylinder
Levelling Cylinder
Stop Cylinder
Slewing Gear
Spreader Model 857 (Piggyback)
Operation And Construction
Technical Data
Operating And Performance Data
Hydraulic Circuit Diagram For Spreader Model 857
Wiring Diagram For Spreader Model 857
Spreader Removal And Assembly
Repairing The 857 Series Spreader
Optional Equipment
Automatic Greasing System
Functional Description
Technical Data
Position Of The Distribution Blocks And Grease Points
Wiring Diagram
Grease Pump
Electronic Timer
Functional Description
Adjusting The Interval Time
Testing The Timer And The Complete System
Venting Procedure
Alarm Signals
Dispensers
Description
Dispenser Versions
Dispenser Operation
Othercomponents
Pressure Switch
Grease Reservoir
Grease Piston
Lubricant
Greenlube Lubricant Specifications
Filling The Reservoir
Malfunctions And Remedies
Sliding Cabin
Hydraulic Circuit Diagram
Schematic Diagram
Electrical System
Adjusting The Chain Tension
Adjusting The Cabin Traversing Speed
Vertical Lift
Circuit Diagrams
Legends
Hydraulic Circuit Diagram And Wiring Diagram, Vertical Lift
Wiring Diagram For Computer Box With Vertical Lift
Computer Box Signals With Vertical Lift
Input Signals
Output Signals
Schematic Representation Of Hydraulic Components For Vertical Lift
Extension Hydraulics
Retraction Hydraulics
Lift Hydraulics
Lowering Hydraulics
Technical Data