Linde Electric Forklift Series 336 E20 E25 E30 Service Training 3368042401

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Linde Electric Forklift Series 336 E20 E25 E30 Service Training 3368042401
Size: 1.9 MB
Format: PDF
Language: English
Brand: Linde
Type of Machine: Electric Forklift
Type of Manual: Service Training, Electrical Schematic
Model: Linde Series 336 E20 ; E25 ; E30 Electric Forklift
Part Number: 3368042401
Number of Pages: 168 Pages

Contents:
2.1 Drive - Motor
2.1.1 Traction motor to 6/95
2.1.2 Traction motor from 7195
2.1.3 Checking and renewing the traction motor brushes
2.1.4 Traction motor disassembling
2.1.5 Fan
2.1.6 Speed sensor
2.2 Drive - Gearbox
2.2.1 Drive axle removal
2.2.2 Drive axle disassembly and assembly
2.2.3 Planetary hub reduction gearbox (from 1195 to 5/95)
2.2.3.1 Removing the planetary hub reduction gearbox from the traction motor
2.2.3.2 Disassembly of the planetary hub reduction gearbox
2.2.3.3 Assembly of the planetary hub reduction gearbox
2.2.3.4 Installing the planetary hub reduction gearbox on the traction motor
2.2.4 Planetary hub reduction gearbox (from series 6195)
2.2.4.1 Removing the planetary hub reduction gearbox from the traction motor
2.2.4.2 Disassembly of the planetary hub reduction gearbox
2.2.4.3 Assembly of the planetary hub reduction gearbox
2.2.4.4 Mounting the planetary hub reduction gearbox on the traction motor
2.2.5 Drive axle installation
2.3 Chassis
2.3.1 Seat switch
2.3.1.1 Renewing the seat switch
2.3.2 Cabin
2.3.2.1 Torsion bar springs
2.3.2.1.1 Removing and installing the torsion bar springs
2.4 Steering system
2.4.1 Steering axle
2.4.1.1 Steering axle removal
2.4.1.2 Steering cylinder and track rod link
2.4.1.3 Renewing the steering cylinder seals
2.4.1.4 Renewing the wheel hub tapered roller bearings and shaft sealing ring
2.4.1.5 Renewing the axle body tapered roller bearings and wipers
2.4.1.6 Installing the steering cylinder and track rod link
2.4.1.7 Installing the steering axle
2.4.2 Power steering control valve
2.5 Controls
2.5.1 Travel control
2.5.1.1 Accelerator sensor
2.5.1.1.1 Accelerator sensor output signals
2.5.1.1.2 Adjustment of the neutral position
2.5.2 Braking
2.5.2.1 Renewing the brake linings
2.5.2.2 Adjusting the foot brake
2.5.2.3 Adjusting the hand brake
2.6 Electrical system
2.6.1 Compact power module
2.6.1.1 Traction power module
2.6.1.2 Power module for lift control
2.6.1.3 Power module tests
2.6.1.4 Installation of the power modules
2.6.1.5 Arrangement of control panels in E 20 models
2.6.1.6 Arrangement of control panels in E 25 I E 30 model
2.6.1.7 Contactor panels
2.6.2 Contactors
2.6.2.1 Directional contactors
2.6.2.2 Regenerative braking contactor 1K5
2.6.2.3 Circuit breaker contactor 1K6
2.6.2.4 Testing the protective circuitry
2.6.3 Fuses
2.6.3.1 Main circuit fuses in model E 20
2.6.3.2 Main circuit fuses in model E 25 I E 30
2.6.3.3 Installation of the main circuit fuses
2.6.3.4 Control current fuses in model E 20
2.6.3.5 Control current fuses in model E 25/ E 30
2.4.1.2 Steering cylinder and track rod link
2.4.1.3 Renewing the steering cylinder seals
2.4.1.4 Renewing the wheel hub tapered roller bearings and shaft sealing ring
2.4.1.5 Renewing the axle body tapered roller bearings and wipers
2.4.1.6 Installing the steering cylinder and track rod link
2.4.1.7 Installing the steering axle
2.4.2 Power steering control valve
2.5 Controls
2.5.1 Travel control
2.5.1.1 Accelerator sensor
2.5.1.1.1 Accelerator sensor output signals
2.5.1.1.2 Adjustment of the neutral position
2.5.2 Braking
2.5.2.1 Renewing the brake linings
2.5.2.2 Adjusting the foot brake
2.5.2.3 Adjusting the hand brake
2.6 Electrical system
2.6.1 Compact power module
2.6.1.1 Traction power module
2.6.1.2 Power module for lift control
2.6.1.3 Power module tests
2.6.1.4 Installation of the power modules
2.6.1.5 Arrangement of control panels in E 20 models
2.6.1.6 Arrangement of control panels in E 25 I E 30 model
2.6.1.7 Contactor panels
2.6.2 Contactors
2.6.2.1 Directional contactors
2.6.2.2 Regenerative braking contactor 1K5
2.6.2.3 Circuit breaker contactor 1K6
2.6.2.4 Testing the protective circuitry
2.6.3 Fuses
2.6.3.1 Main circuit fuses in model E 20
2.6.3.2 Main circuit fuses in model E 25 I E 30
2.6.3.3 Installation of the main circuit fuses
2.6.3.4 Control current fuses in model E 20
2.6.3.5 Control current fuses in model E 25/ E 30
2.6.7.2.1 Operation of speed sensor 2B8
2.6.8 Fans
2.6.8.1 Fan method of operation until series 6I95
2.6.8.2 Fan method of operation from series 7I95
2.6.9 Location of connectors
2.6.9.1 Location of connectors to series 6I95
2.6.9.2 Location of connectors from series 7I95
2.6.10 Combined instrument
2.6.10.1 Indicator lights
2.6.10.1.1 Field weakening active indicator light (option)
2.6.10.1.2 Turn signal indicator light (from series 7I95)
2.6.10.1.3 Parking brake warning light (from series 12I94)
2.6.10.1.4 Brake shoe warning light (option)
2.6.10.1.5 Motor bmsh warning light
2.6.10.1.6 Engine temperature warning light (from series 7I95)
2.6.10.1.7 Travel direction indicator (option)
2.6.10.1.8 Hydraulic oil temperature warning light (option)
2.6.10.1.9 Hydraulic oil level warning light (option)
2.6.10.1.10 Fan warning light (from series 7/95)
2.6.10.1.11 Service interval indicator light
2.6.10.2 Battery discharge indicator
2.6.11 Linde Diagnostic Unit
2.6.11.1 Operation of the diagnostic unit in connection with the combined instrument
2.6.11.1.1 Programming of menu functions 11 to 24
2.6.11.1.2 Resetting the service Interval indicator with menu function 31
2.6.11.1.3 Programming and reading the service hour menu functions 32 to 35
2.6.11.1.4 Read-out functions with menu functions 41 to 43
2.6.12 Brush monitoring
2.6.12.1 Traction motor switching contacts
2.6.12.2 Working hydraulics pump motor switching contacts
2.6.13 Wiring diagram
2.6.13.1 Wiring diagram to series 6I95
2.6.13.2 Wiring diagram from series 7I95
2.7 Hydraulic system
2.7.1 Hydraulic pump motor
2.7.2 Renewing the hydraulic pump motor brushes
2.7.3 Removing the hydraulic pump unit
2.7.4 Control valve
2.7.4.1 Removing the control valve
2.7.4.2 Adjusting the pressure relief valve
2.7.5 Working and steering hydraulics circuit diagram
2.9 Options
2.9.1 Lighting, wipers and heater
2.9.1.1 Voltage converter
2.9.1.2 Switches
2.9.1.3 Fuse boxes
2.9.1.4 Wiring diagram
2.10 Specials
2.10.1 Pin Connectors
2.10.1.1 AMP-Saab Pin Connectors