Linde Electric Forklift Series 336-02 E20-02 E25-02 E30-02 Service Training 3368044601
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Linde Electric Forklift Series 336-02 E20-02 E25-02 E30-02 Service Training 3368044601
Size: 21.5 MB
Format: PDF
Language: English
Brand: Linde
Type of Machine: Electric Forklift Truck
Type Of Manual: Service Training, Hydraulic Schematic, Electrical Schematic
Model: Linde Series 336-02 E20-02 ; E25-02 ; E30-02 Electric Forklift Truck
With Shunt Drive
Part Number: 3368044601
Number of Pages: 310 Pages
Contents:
1 Drive motor
1.1 Traction motor E20
1.2 Traction motor E25/30
1.3 Checking and renewing the traction motor brushes
1.4 Traction motor disassembly
1.5 Checking of the D.C. motor
1.5.1 Visual check
1.5.2 Checking during operation
1.5.3 Winding measurements
1.5.4 Checking on insulation
1.5.5 Reworking the collector
1.5.6 Brush switches
1.5.7 Terminals
1.5.8 Cleaning
1.5.9 Thermal sensor
1.6 Traction motor fan
1.7 Optional speed sensor
2 Drive gearbox
2.1 Planetary gear GR3E-03
2.1.1 Renewing the radial shaft sealing ring
2.1.2 Oil level check and oil change
2.1.3 Disassembly and assembly of the traction motor
3 Truck design
3.1 Cabin
3.1.1 Torsional leaf springs
3.1.1.1 Assembly and disassembly the leaf springs
3.1.2 Setting instructions of overhead guard drive
4 Steering system
4.1 Steering axle
4.1.1 Steering axle removal
4.1.2 Disassembly of the steering cylinder and track rod link
4.1.3 Renewing the steering cylinder seals
4.1.3.1 Steering cylinder E 20 (Type Rochlitz)
4.1.3.2 Steering cylinder E 25/30 (T yp Rochlitz)
4.1.3.3 Steering cylinder E 20/25/30 (Type Weber)
4.1.4 Renewing the wheel hub tapered roller bearings ring
4.1.5 Renewing the axle body tapered roller bearings and wipers
4.1.6 Installing the steering cylinder and track rod link
4.1.7 Installing the steering axle
4.2 Servostat
4.3 Renewing of steering position potentiometer
5 Controls
5.1 Travel control
5.1.1 Truck speed controller
5.1.1.1 Adjustment of the pedal stop screws
5.1.2 Single—pedal direction switch
5.2 Braking
5.2.1 Renewing the brake linings
5.2.2 Adjusting the foot brake
5.2.3 Adjusting the hand brake
6 Electrical equipment
6.1 Introduction
6.2 Traction drive
6.2.1 General information
6.2.2 Principle of Operation
6.2.2.1 Fon/vard direction
6.2.2.2 Reverse direction
6.2.2.3 Free-wheel circuit
6.2.2.4 Regenerative braking
6.3 Power units
6.3.1 General
6.3.2 Power unit A1
6.3.3 Power unit 1A1
6.3.4 Power unit temperature monitoring
6.3.4.1 Power transistors of the traction drive
6.3.4.2 Power transistors of the working hydraulics
6.4 Position of connectors
6.4.1 Trucks with Individual controllers
6.4.2 Trucks with combination controller
6.5 Fuses
6.5.1 Trucks with Individual controllers
6.5.2 Trucks with combination controller
6.6 Control circuit - individual controllers
6.6.1 Traction controller
6.6.1.1 Power supply
6.6.1.2 Charging of the capacitors In the intermediate circuits
6.6.1.3 Discharging of the capacitors in the intermediate circuits
6.6.1.4 Enabling signal
6.6.1.5 Accelerator
6.6.1.6 Single-pedal switch
6.6.1.7 Steering sensor
6.6.1.8 Hand brake switch
6.6.1.9 Stop pedal switch
6.6.1.10 Switch-controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.6.1.13 Motor temperature monitoring
6.6.1.14 Emergency stop microswltch
6.6.1.15 Traction motor speed monitoring
6.6.1.16 Panorama truck
6.6.2 Controller for the working hydraulics
6.6.2.1 Power supply
6.6.2.2 Enabling signal
6.6.2.3 Joystick signals
6.6.2.4 Valve activation
6.6.2.5 Switch-controlled reduction of working speed
6.6.2.6 Reduction of the lifting speed with low battery charge
6.6.2.7 Reed switch 381 of steering control valve
6.7 Control circuit- combination controllers
6.7.1 General
6.7.2 Pin design of connector X13
6.7.3 Explanation of function
6.7.3.1 Charging of the capacitors In the intermediate circuit
6.7.3.2 Discharging of the capacitors In the intermediate circuit
6.7.3.3 Enabling signal
6.7.3.4 Power supply to the accelerator and the steering potentiometer
6.7.3.5 Accelerator
6.7.3.6 Single pedal switch
6.7.3.7 Steering sensor
6.7.3.8 Hand brake switch
6.7.3.9 Stop pedal switch
6.7.3.10 Switch-controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.7.3.13 Motor temperature monitoring
6.7.3.14 Traction motor speed monitoring
6.7.4 Explanation of the working hydraulics
6.7.4.1 Joystick signals
6.7.4.2 Valve activation
6.7.4.3 Switch-controlled reduction of working speed
6.7.4.4 Reduction of the lifting speed with low battery charge
6.7.4.5 Sensor 381 - steering valve
6.8 Software versions type 336 -02
6.9 Truck diagnosis
6.9.1 Traction windows
6.9.1.1 Status Information
6.9.1.2 Information and fault messages
6.9.1.3 Stored fault numbers
6.9.1.4 Fault memory - operator errors
6.9.1.5 Overall fault memory
6.9.1.6 Clearing the overall fault memory
6.9.1.7 Switch Inputs
6.9.1.8 Switch outputs
6.9.1.9 General analog signals
6.9.1.10 Analog signals related to the traction motors
6.9.1.11 Temperature signals
6.9.1.12 Setting of general parameters for the truck
6.9.1.13 Setting of special truck parameters
6.9.1.14 Display of controller Information
6.9.1.15 Calibration of accelerator pedal neutral position
6.9.1.16 Calibration of the steering end stops
6.7.3.3 Enabling signal
6.7.3.4 Power supply to the accelerator and the steering potentiometer
6.7.3.5 Accelerator
6.7.3.6 Single pedal switch
6.7.3.7 Steering sensor
6.7.3.8 Hand brake switch
6.7.3.9 Stop pedal switch
6.7.3.10 Switch~controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.7.3.13 Motor temperature monitoring
6.7.3.14 Traction motor speed monitoring
6.7.4 Explanation of the working hydraulics
6.7.4.1 Joystick signals
6.7.4.2 Valve activation
6.7.4.3 Switch~controlled reduction of working speed
6.7.4.4 Reduction of the lifting speed with low battery charge
6.7.4.5 Sensor 381 - steering valve
6.8 Software versions type 336 ~02
6.9 Truck diagnosis
6.9.1 Traction windows
6.9.1.1 Status Information
6.9.1.2 Information and fault messages
6.9.1.3 Stored fault numbers
6.9.1.4 Fault memory - operator errors
6.9.1.5 Overall fault memory
6.9.1.6 Clearing the overall fault memory
6.9.1.7 Switch inputs
6.9.1.8 Switch outputs
6.9.1.9 General analog signals
6.9.1.10 Analog signals related to the traction motors
6.9.1.11 Temperature signals
6.9.1.12 Setting of general parameters for the truck
6.9.1.13 Setting of special truck parameters
6.9.1.14 Display of controller information
6.9.1.15 Calibration of accelerator pedal neutral position
6.9.1.16 Calibration of the steering end stops
6.10.3 Programming of the composite instrument
6.10.4 Battery discharge indicator
6.10.5 Programming of the composite instrument with the diagnostic instrument
6.10.6 Diagnosis of the composite instrument with the Truck Doctor
diagnostic software
6.11 Circuit diagrams
6.11.1 Circuit diagram - individual controller
6.11.2 Circuit diagram - individual controller - panorama version
6.11.3 Circuit diagram - combination controller
6.12 Window structure - for the controllers
7 Hydraulic system
7.1 Functional description of the working hydraulics
7.2 Circuit diagram of working hydraulics without safety lowering valve
7.3 Circuit diagram of working hydraulics with safety lowering valve
7.4 Emergency lowering functions of the working hydraulics
7.4.1 Manual tilting of lift mast
7.4.2 Manual lowering of the fork carrier
7.5 Control valve
7.5.1 Functional description of the control valve
7.5.2 Depressurizing of the working hydraulics
7.5.3 Repair work at the valve block
7.5.3.1 Replacing the valve cartridge of safety valve 2Y9/2Y10
7.5.3.2 Replacing the valve coil of 'tilting / additional hydraulic system 2Y3 to 2Y8'
7.5.3.3 Replacing the valve coil of 'lifting / lowering 2Y1 / 2Y2'
7.5.3.4 Replacing the brake valve
7.5.3.5 Replacing the valve coil of 2Y9/2Y10
7.5.3.6 Setting the pressure relief valve
7.6 Replacing the micro-filter
7.7 Troubleshooting control valve
8 Lift mast
8.1 Mounting and dismounting the lift mast
8.2 Lift mast Type 186 with limit position damping
8.3 Dismounting, mounting the outer lift cylinders
8.4 Dismounting, mounting the center lift cylinder
8.5 Sealing the lift cylinder
8.6 Setting of mast chain
8.7 Setting the roller clearance
8.7.1 Outer, inner and center mast roller clearance , series 186
8.7.2 Outer mast clearance, series 186
8.8 Sliders
8.8.1 Dismounting the slider of the standard mast
8.8.2 Dismounting the slider of the duplex mast
8.8.3 Dismounting the slider of the triplex mast
8.9 Tilt cylinder
8.9.1 Dismounting the tilt cylinder
8.9.2 Sealing the tilt cylinder
8.9.3 Setting the tilt angle
9 Special equipment
9.1 Electric special equipment
9.1.1 Installation positions of the working lights
9.1.2 Console of the special equipment
9.1.3 Converters
9.1.4 Fuses
9.1.5 Working lights and lighting system
9.1.6 Electric heating unit
9.1.7 Circuit diagram special equipment
9.1.8 Circuit diagram special equipment switchable
Size: 21.5 MB
Format: PDF
Language: English
Brand: Linde
Type of Machine: Electric Forklift Truck
Type Of Manual: Service Training, Hydraulic Schematic, Electrical Schematic
Model: Linde Series 336-02 E20-02 ; E25-02 ; E30-02 Electric Forklift Truck
With Shunt Drive
Part Number: 3368044601
Number of Pages: 310 Pages
Contents:
1 Drive motor
1.1 Traction motor E20
1.2 Traction motor E25/30
1.3 Checking and renewing the traction motor brushes
1.4 Traction motor disassembly
1.5 Checking of the D.C. motor
1.5.1 Visual check
1.5.2 Checking during operation
1.5.3 Winding measurements
1.5.4 Checking on insulation
1.5.5 Reworking the collector
1.5.6 Brush switches
1.5.7 Terminals
1.5.8 Cleaning
1.5.9 Thermal sensor
1.6 Traction motor fan
1.7 Optional speed sensor
2 Drive gearbox
2.1 Planetary gear GR3E-03
2.1.1 Renewing the radial shaft sealing ring
2.1.2 Oil level check and oil change
2.1.3 Disassembly and assembly of the traction motor
3 Truck design
3.1 Cabin
3.1.1 Torsional leaf springs
3.1.1.1 Assembly and disassembly the leaf springs
3.1.2 Setting instructions of overhead guard drive
4 Steering system
4.1 Steering axle
4.1.1 Steering axle removal
4.1.2 Disassembly of the steering cylinder and track rod link
4.1.3 Renewing the steering cylinder seals
4.1.3.1 Steering cylinder E 20 (Type Rochlitz)
4.1.3.2 Steering cylinder E 25/30 (T yp Rochlitz)
4.1.3.3 Steering cylinder E 20/25/30 (Type Weber)
4.1.4 Renewing the wheel hub tapered roller bearings ring
4.1.5 Renewing the axle body tapered roller bearings and wipers
4.1.6 Installing the steering cylinder and track rod link
4.1.7 Installing the steering axle
4.2 Servostat
4.3 Renewing of steering position potentiometer
5 Controls
5.1 Travel control
5.1.1 Truck speed controller
5.1.1.1 Adjustment of the pedal stop screws
5.1.2 Single—pedal direction switch
5.2 Braking
5.2.1 Renewing the brake linings
5.2.2 Adjusting the foot brake
5.2.3 Adjusting the hand brake
6 Electrical equipment
6.1 Introduction
6.2 Traction drive
6.2.1 General information
6.2.2 Principle of Operation
6.2.2.1 Fon/vard direction
6.2.2.2 Reverse direction
6.2.2.3 Free-wheel circuit
6.2.2.4 Regenerative braking
6.3 Power units
6.3.1 General
6.3.2 Power unit A1
6.3.3 Power unit 1A1
6.3.4 Power unit temperature monitoring
6.3.4.1 Power transistors of the traction drive
6.3.4.2 Power transistors of the working hydraulics
6.4 Position of connectors
6.4.1 Trucks with Individual controllers
6.4.2 Trucks with combination controller
6.5 Fuses
6.5.1 Trucks with Individual controllers
6.5.2 Trucks with combination controller
6.6 Control circuit - individual controllers
6.6.1 Traction controller
6.6.1.1 Power supply
6.6.1.2 Charging of the capacitors In the intermediate circuits
6.6.1.3 Discharging of the capacitors in the intermediate circuits
6.6.1.4 Enabling signal
6.6.1.5 Accelerator
6.6.1.6 Single-pedal switch
6.6.1.7 Steering sensor
6.6.1.8 Hand brake switch
6.6.1.9 Stop pedal switch
6.6.1.10 Switch-controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.6.1.13 Motor temperature monitoring
6.6.1.14 Emergency stop microswltch
6.6.1.15 Traction motor speed monitoring
6.6.1.16 Panorama truck
6.6.2 Controller for the working hydraulics
6.6.2.1 Power supply
6.6.2.2 Enabling signal
6.6.2.3 Joystick signals
6.6.2.4 Valve activation
6.6.2.5 Switch-controlled reduction of working speed
6.6.2.6 Reduction of the lifting speed with low battery charge
6.6.2.7 Reed switch 381 of steering control valve
6.7 Control circuit- combination controllers
6.7.1 General
6.7.2 Pin design of connector X13
6.7.3 Explanation of function
6.7.3.1 Charging of the capacitors In the intermediate circuit
6.7.3.2 Discharging of the capacitors In the intermediate circuit
6.7.3.3 Enabling signal
6.7.3.4 Power supply to the accelerator and the steering potentiometer
6.7.3.5 Accelerator
6.7.3.6 Single pedal switch
6.7.3.7 Steering sensor
6.7.3.8 Hand brake switch
6.7.3.9 Stop pedal switch
6.7.3.10 Switch-controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.7.3.13 Motor temperature monitoring
6.7.3.14 Traction motor speed monitoring
6.7.4 Explanation of the working hydraulics
6.7.4.1 Joystick signals
6.7.4.2 Valve activation
6.7.4.3 Switch-controlled reduction of working speed
6.7.4.4 Reduction of the lifting speed with low battery charge
6.7.4.5 Sensor 381 - steering valve
6.8 Software versions type 336 -02
6.9 Truck diagnosis
6.9.1 Traction windows
6.9.1.1 Status Information
6.9.1.2 Information and fault messages
6.9.1.3 Stored fault numbers
6.9.1.4 Fault memory - operator errors
6.9.1.5 Overall fault memory
6.9.1.6 Clearing the overall fault memory
6.9.1.7 Switch Inputs
6.9.1.8 Switch outputs
6.9.1.9 General analog signals
6.9.1.10 Analog signals related to the traction motors
6.9.1.11 Temperature signals
6.9.1.12 Setting of general parameters for the truck
6.9.1.13 Setting of special truck parameters
6.9.1.14 Display of controller Information
6.9.1.15 Calibration of accelerator pedal neutral position
6.9.1.16 Calibration of the steering end stops
6.7.3.3 Enabling signal
6.7.3.4 Power supply to the accelerator and the steering potentiometer
6.7.3.5 Accelerator
6.7.3.6 Single pedal switch
6.7.3.7 Steering sensor
6.7.3.8 Hand brake switch
6.7.3.9 Stop pedal switch
6.7.3.10 Switch~controlled speed reduction
6.6.1.11 Truck coding
6.6.1.12 Relay drivers
6.7.3.13 Motor temperature monitoring
6.7.3.14 Traction motor speed monitoring
6.7.4 Explanation of the working hydraulics
6.7.4.1 Joystick signals
6.7.4.2 Valve activation
6.7.4.3 Switch~controlled reduction of working speed
6.7.4.4 Reduction of the lifting speed with low battery charge
6.7.4.5 Sensor 381 - steering valve
6.8 Software versions type 336 ~02
6.9 Truck diagnosis
6.9.1 Traction windows
6.9.1.1 Status Information
6.9.1.2 Information and fault messages
6.9.1.3 Stored fault numbers
6.9.1.4 Fault memory - operator errors
6.9.1.5 Overall fault memory
6.9.1.6 Clearing the overall fault memory
6.9.1.7 Switch inputs
6.9.1.8 Switch outputs
6.9.1.9 General analog signals
6.9.1.10 Analog signals related to the traction motors
6.9.1.11 Temperature signals
6.9.1.12 Setting of general parameters for the truck
6.9.1.13 Setting of special truck parameters
6.9.1.14 Display of controller information
6.9.1.15 Calibration of accelerator pedal neutral position
6.9.1.16 Calibration of the steering end stops
6.10.3 Programming of the composite instrument
6.10.4 Battery discharge indicator
6.10.5 Programming of the composite instrument with the diagnostic instrument
6.10.6 Diagnosis of the composite instrument with the Truck Doctor
diagnostic software
6.11 Circuit diagrams
6.11.1 Circuit diagram - individual controller
6.11.2 Circuit diagram - individual controller - panorama version
6.11.3 Circuit diagram - combination controller
6.12 Window structure - for the controllers
7 Hydraulic system
7.1 Functional description of the working hydraulics
7.2 Circuit diagram of working hydraulics without safety lowering valve
7.3 Circuit diagram of working hydraulics with safety lowering valve
7.4 Emergency lowering functions of the working hydraulics
7.4.1 Manual tilting of lift mast
7.4.2 Manual lowering of the fork carrier
7.5 Control valve
7.5.1 Functional description of the control valve
7.5.2 Depressurizing of the working hydraulics
7.5.3 Repair work at the valve block
7.5.3.1 Replacing the valve cartridge of safety valve 2Y9/2Y10
7.5.3.2 Replacing the valve coil of 'tilting / additional hydraulic system 2Y3 to 2Y8'
7.5.3.3 Replacing the valve coil of 'lifting / lowering 2Y1 / 2Y2'
7.5.3.4 Replacing the brake valve
7.5.3.5 Replacing the valve coil of 2Y9/2Y10
7.5.3.6 Setting the pressure relief valve
7.6 Replacing the micro-filter
7.7 Troubleshooting control valve
8 Lift mast
8.1 Mounting and dismounting the lift mast
8.2 Lift mast Type 186 with limit position damping
8.3 Dismounting, mounting the outer lift cylinders
8.4 Dismounting, mounting the center lift cylinder
8.5 Sealing the lift cylinder
8.6 Setting of mast chain
8.7 Setting the roller clearance
8.7.1 Outer, inner and center mast roller clearance , series 186
8.7.2 Outer mast clearance, series 186
8.8 Sliders
8.8.1 Dismounting the slider of the standard mast
8.8.2 Dismounting the slider of the duplex mast
8.8.3 Dismounting the slider of the triplex mast
8.9 Tilt cylinder
8.9.1 Dismounting the tilt cylinder
8.9.2 Sealing the tilt cylinder
8.9.3 Setting the tilt angle
9 Special equipment
9.1 Electric special equipment
9.1.1 Installation positions of the working lights
9.1.2 Console of the special equipment
9.1.3 Converters
9.1.4 Fuses
9.1.5 Working lights and lighting system
9.1.6 Electric heating unit
9.1.7 Circuit diagram special equipment
9.1.8 Circuit diagram special equipment switchable
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