Liebherr Engine D9512 A7 D9512 A7-00 Repair Instruction Manual 11351360

[Hyundai]

Download this document, you need 1050 Gallons

Liebherr Engine D9512 A7 D9512 A7-00 Repair Instruction Manual 11351360
Size: 16.79 MB
Format: PDF
Language: English
Brand: Liebherr
Type of Machine: Engine
Type of Manual: Repair Instruction Manual
Model: Liebherr D9512 A7 D9512 A7-00 Engine
From Serial Number 2010-16-0000
Part Number: 11351360
Publication Date: 2020
Number of Pages: 356 Pages

Contents:
1 General information

1.1 Structure of this manual​

1.2 Important information in this manual​

1.3 Safety instructions​

1.4 Target group​

1.5 Intended use​

1.6 Limitation of liability​

1.7 General safety instructions​

1.8 Preventing personal injuries​

1.9 Personal protective equipment​

1.10 Operating and maintenance areas​

1.11 Preventing property damage​

1.12 Technical data​

1.13 Standard torques​

1.14 Special torques, tightening instructions and instructions for mounting​

1.15 Cleaning agents, locking agents and greases​

1.16 Engine illustrations and engine parts​

1.17 Fuel system​

1.18 Lubrication circuit diagram​

1.19 Coolant diagram​

1.20 Charge air diagram​

1.21 Assignment of the channels in the crankcase and in the cylinder head​

1.22 Transport device and fastening parts​

1.23 Tools​

2 Cylinder head, engine control unit and valves

2.1 Removing, installing the cylinder head cover​

2.2 Removing, installing the rocker arm bracket and push rods​

2.3 Removing, installing the valve bridge​

2.4 Removing, installing the cylinder head​

2.5 Removing, installing the valve stem seals, valve springs, valves​

2.6 Removing, installing the roller plunger​

2.7 Removing, installing the camshaft​

3 Driving gear

3.1 Removing, installing the piston with connecting rod and piston rings​

3.2 Removing, installing the cylinder liner​

3.3 Removing, installing the crankshaft attachments​

3.4 Removing, installing the front crankshaft seal​

3.5 Removing, installing the ancillary support housing​

3.6 Removing, installing the intermediate wheel​

3.7 Removing, installing the flywheel​

3.8 Removing, installing the rear crankshaft seal​

3.9 Removing, installing the crankshaft gear wheel​

3.10 Removing, installing the flywheel housing​

3.11 Removing, installing the crankshaft​

3.12 Removing, installing the crankcase locking parts​

4 Fuel and injection system - Bosch variant

4.1 Safety instructions for working on the fuel and injection system​

4.2 Removing, installing the fuel lines​

4.3 Removing, installing the fuel fine filter module (KSC module)​

4.4 Removing, installing the injection pipe​

4.5 Removing, installing the pressure pipe socket and injector​

4.6 Removing, installing the high pressure pump​

4.7 Removing, installing the drive for the high pressure pump​

5 Fuel and injection system - Liebherr variant

5.1 Safety instructions for working on the fuel and injection system​

5.2 Removing, installing the fuel lines​

5.3 Removing, installing the fuel fine filter module (KSC module)​

5.4 Removing, installing the injection pipe​

5.5 Removing, installing the rail​

5.6 Removing, installing the pressure pipe socket and injector​

5.7 Removing, installing the high pressure pump​

5.8 Removing, installing the drive for the high pressure pump​

6 Belt drive

6.1 Removing, installing the alternator V-ribbed belt tensioning device​

6.2 Removing, installing the air conditioning compressor V-ribbed belt tensioning device​

7 Charge air and exhaust system

7.1 Removing, installing the exhaust pipe​

7.2 Removing, installing the exhaust manifold​

7.3 Removing, installing the exhaust gas turbocharger​

7.4 Removing, installing the heat protection​

7.5 Removing, installing the air intake pipe​

7.6 Removing, installing the charge air pipe​

7.7 Removing, installing the connection line​

7.8 Removing, installing the charging pressure control​

8 Electrical system

8.1 Removing, installing the heating flange​

8.2 Removing, installing the alternator​

8.3 Removing, installing the starter​

8.4 Removing, installing the engine control unit​

8.5 Removing, installing the sensors​

8.6 Replacing the cable harness​

9 Lubricating system

9.1 Removing, installing the end control valve​

9.2 Removing, installing the crankcase breather system pipeline​

9.3 Removing, installing the crankcase breather system​

9.4 Removing, installing the oil module​

9.5 Removing, installing the oil cooler​

9.6 Removing, installing the oil pan​

9.7 Removing, installing the lubricating oil pump​

9.8 Removing, installing the piston cooling​

9.9 Initial commissioning of the lubricating system​

10 Cooling system

10.1 Removing, installing the ventilation line​

10.2 Removing, installing the coolant manifold​

10.3 Removing, installing the coolant pump​

10.4 Removing, installing the thermostat housing​

10.5 Removing, installing the thermostats​

10.6 Checking the thermostat​

10.7 Removing, installing the coolant manifold​

11 Auxiliary output, air conditioning compressor

11.1 Removing, installing the locking parts for auxiliary outputs​

11.2 Removing, installing the air conditioning compressor​