Landoll Drexel Forklift SLT30-2 AC SLT35-2 AC Maintenance Manual F-1008-1022

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Landoll Drexel Forklift SLT30-2 AC SLT35-2 AC Maintenance Manual F-1008-1022
Size: 18.96 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Drexel SLT30-2 AC, SLT35-2 AC Forklift
Part Number: F-1008-1022
Publication Date: 2024
Number of Pages: 144 Pages

Contents:
Introduction, Safety and Specifications

Before You Begin​

Operating Instructions​

Service Training​

Models Covered*​

Required Tools or Equipment​

Replacement Parts​

Decal Identification​

General Maintenance Instructions​

Safety Guidelines​

Lockout/Tagout​

Battery Safety​

Charging Safety​

Battery Removal and Installation​

Hydraulic System​

Mast Service Safety​

Tilt Cylinder​

Lifting and Blocking the Forklift​

Emergency STOP Button​

Towing the Forklift​

Specifications​

Inspections

Inspection Introduction​

Receiving Forklift Inspection​

Items Furnished with the Forklift​

Items Required​

Safety Equipment Required​

Inspection Program​

Maintenance Schedule​

To Prepare the Forklift​

Daily Inspection Checklist​

Inspection and Maintenance Responsibilities​

Operators Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices for Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Operator Daily Pre-Shift Inspection Checklist - Drexel SLT 30/35-2 AC​

1st 100 Hour Technicians Inspection Checklist - Drexel SLT 30/35-2 AC​

500 Hour Technicians Inspection Checklist - Drexel SLT 30/35-2 AC​

1000 Hours Technician Inspection Checklist - Drexel SLT 30/35-2 AC​

2000 Hours Technician Inspection Checklist - Drexel SLT 30/35-2 AC​

4500 Hours Technician Inspection Checklist - Drexel SLT 30/35-2 AC​

Maintenance Schedule​

Tires​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat-spotting​

To Extend Tire Life​

Fork Inspection​

ESD Straps​

Rated Capacity and Load Center​

Cracks​

Straightness of Blade and Shank​

Fork Angle​

Difference in Height Between Fork Tips​

Positioning Lock​

Wear​

Fork Markings​

Measuring Fork Thickness and Distortion​

Major Structural Points​

Rust, Corrosion or Cracks​

Overhead Guard​

Hydraulic System Inspection/Maintenance​

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Hydraulic Fluid​

Replace High Pressure Filter​

Change Hydraulic Fluid​

Battery​

Battery Restraint System and Roll-out​

Roll-out Battery Removal​

Roll-out Battery Installation​

Checking the Battery​

Check Fluid Level​

Charging the Battery​

Charging Procedure​

Identification Plate and Safety Warning Decals​

Seat​

Seat Adjustments​

Seat Belt​

Seat Switch​

Electrical Connections​

Key Switch​

Dash Display​

Steering​

Accelerator Pedal, Directional Switch & Backup Alarm​

Parking Brake​

Brake System​

Brake System Service​

Checking Brakes​

Check the Brake Fluid Level​

Changing Brake Fluid​

Check Service Drum Brakes​

Joystick​

Horn​

Joystick Functions​

Mast Controls​

Lift​

Tilt Control​

Side Shift​

Pivot Controls​

Wire Guidance Button​

Auxiliary Hydraulic Function​

Lights​

Mast Maintenance​

Load Roller Maintenance​

Chain Maintenance​

Chain Inspection​

Chain Lubrication​

Chain Adjustment​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Lift Operation​

Mast Racking​

Tilt Cylinder​

Checking for Leaks​

Forklift Lubrication​

Tilt Cylinder Clevis​

Main Rotation Bearings​

Crosshead Lubrication​

Pivot Cylinder Clevis Pin​

Steering Gear Lubrication​

Servicing the Gearbox​

Drive Motor/Pump Motor​

Nuts, Bolts and Screws​

Check and tighten the following:​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Hydraulic Problems​

Audible Problems​

Brake Problems​

Visible Problems​

Electrical Problems​

Wiring Diagram​

Corrective Maintenance

Overview​

Replacement Parts​

Lifting and Blocking the Forklift​

Floor Plate​

Floor Plate Removal​

Accelerator Pedal​

Adjusting Accelerator Pedal​

Replacing Accelerator Pedal​

Forks​

Removing Forks​

Repairing Forks​

Load Testing Forks​

Brakes​

Drum Brakes​

Brake Adjustment​

Checking/Changing Brake Shoes​

Repairing Brake Wheel Cylinders​

Brake Drums​

Measure Brake Drum Diameter​

Replacing Brake Drum Assemblies​

Brake Pedal Assembly​

Brake Pedal​

Replacing the Brake Pedal Sensor​

Master Cylinder​

Check Master Cylinder Fluid Level​

Service Brake Linkage​

Replacing Master Cylinder​

Bench Bleeding Master Cylinder​

Service Brake Pedal Assembly​

Parking Brake​

Parking Brake Assembly​

Checking the Parking Brake​

Park Brake Installation and Mounting​

Park Brake Maintenance​

Drive System​

Drive Motor Replacement​

Checking Drive Wheel Gearbox​

Gearbox Replacement​

Replacing Wheels​

Replacing Drive Wheel​

Replacing the Load Wheel​

Load Wheel Bearing Maintenance​

Electrical​

Dash Display Removal​

Key Switch​

Steering Wheel Removal​

Steering Column (Console) Removal​

Steering Torque Feedback Device​

Inspecting the Contacts​

Replacing Controllers​

High Current Connections Definition:​

Joystick​

Seat Switch Assembly​

Horn​

Replacing the Horn​

Replacing Backup Alarm​

Lighting​

Fuses​

Hydraulics​

Hydraulic Pump Service​

Replacing the Hydraulic Pump and Motor​

Hydraulic Control Valve Assembly​

Checking and/or Adjusting Pressure​

Hydraulic Fittings and Hoses​

Mast and Front End​

Removing the Mast From the Forklift​

Check Roller Clearance​

Remove Tilt Cylinder​

Removing the Pivot Cylinder​

Software

Service Tool Download and Installation​

ServiceTool​

Calibration and Programming

Dashboard Truck Calibration​

Below are “No Run” Diagnostics.​

Run Diagnostics​

Master Setup​

Traction Setup​

Pump Setup​

Set Clock​

Throttle and Brake Calibration​

Wire Guidance Calibration​

Fault Codes​

Torque Specifications

Torque Specifications​

General Torque Specifications (rev. 4/97)​

UNC SAE Torque Specifications​

UNF SAE Torque Specifications​

Metric Torque Specifications​

Metric Torque Specifications​

Hydraulic Fitting Torque Specifications (REV. 10/97)​

Parker® Brand Fittings​

Aeroquip® Brand Fittings​

Gates® Brand Fittings​

Supplier Provided Documentation

Disclaimer:​

Duplex​

Lift Technologies Mast Service Manual​

Triplex​

Lift Technologies Mast Service Manual​