Landoll Drexel Forklift SL60 AC SL80 AC Maintenance Manual F-993-2403 2025

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Landoll Drexel Forklift SL60 AC SL80 AC Maintenance Manual F-993-2403 2025
Size: 28.47 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual, Wiring Diagram
Model: Landoll Drexel SL60 AC, SL80 AC Forklift
Part Number: F-993-2403
Publication Date: 2025
Number of Pages: 150 Pages

Contents:
Introduction, Safety, and Specifications

Before You Begin​

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Replacement Parts​

Decal Identification​

Decals​

General Maintenance Instructions​

Lock Out / Tag Out​

Battery Safety​

Charging Safety​

Hydraulic System​

Mast Service Safety​

Tilt Cylinder​

Lifting and Blocking the Forklift​

Emergency STOP Button​

Towing the Forklift​

Specifications​

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

Inspections and Preventative Maintenance

Overview​

Tools or Equipment Required​

Safety Equipment Required​

Inspection Program​

Maintenance Program​

Inspection and Maintenance Responsibilities​

Operators Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices for Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Operator Daily Pre-Shift Inspection Checklist - Drexel SL 60/80 AC​

1st 100 Hour Technicians Inspection Checklist - Drexel SL 60/80 AC​

500 Hour Technicians Inspection Checklist - Drexel SL 60/80 AC​

2000 Hour Technician Inspection Checklist - Drexel SL 60/80 AC​

4000 Hour Technician Inspection Checklist - Drexel SL 60/80 AC​

Tires​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat-spotting​

To Extend Tire Life​

Electrical Static Discharge Straps​

Fork Inspection​

Rated Capacity and Load Center​

Cracks​

Straightness of Blade and Shank​

Fork Angle​

Difference in Height Between Fork Tips​

Positioning Lock​

Wear​

Fork Marking​

Measuring Fork Thickness and Distortion​

Major Structural Points​

Rust Or Corrosion​

Overhead Guard​

Hydraulic System Inspection/Maintenance​

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Hydraulic Oil​

Replace High Pressure Hydraulic Oil Filter​

Change Hydraulic Oil​

Hydraulic Pressure Filter​

Replace Pressure Filter​

Battery​

Checking the Battery​

Specific Gravity Correction​

Charging the Battery​

Battery Restraint System and Roll-out (Optional)​

Roll-out Battery Removal​

Roll-out Battery Installation​

Identification Plate and Safety Warning Decals​

Seat​

Seat Adjustments​

Seat Belt​

Seat Switch​

Electrical Connections​

Key Switch​

Dash Display​

Parking Brake​

Accelerator Pedal, Directional Switch & Backup Alarm​

Service Disc Brakes​

Checking Brake Fluid​

Check Brake Pads​

Horn​

Mast Controls​

Lift​

Tilt Control​

Side Shift​

Pivot Controls​

Wire Guidance Button​

Auxiliary Hydraulic Function​

Lights​

Steering - Check Operation​

Mast Maintenance​

Load Roller Maintenance​

Chain Maintenance​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Primary Lift Chain​

Check Lift Operation​

Mast Racking​

Tilt Cylinder​

Side Shift Cylinder​

Forklift Lubrication​

Tilt Cylinder Clevis​

Main Rotation Bearings​

Bearing Pad Lubrication​

Fork Positioner Lubrication (Option)​

Steering Knob Lubrication​

Grease Steering Axle​

Wheel Bearings​

Gearbox​

Check Gearbox​

Servicing the Gearbox​

Nuts, Bolts and Screws​

Check and tighten the following:​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Visual Problems​

Audible Problems​

Hydraulic Problems​

Brake Problems​

Electrical Problems​

Corrective Maintenance

Overview​

Replacement Parts​

Lifting and Blocking the Forklift​

Floor Plate​

Floor Plate Removal and Assembly​

Accelerator Pedal​

Forks​

Removing Forks​

Repairing Forks​

Load Testing Forks​

Brakes​

Changing Brake Pads​

Replacing the Brake Caliper Assembly​

Disc Brake Rotors​

Brake Pedal Assembly​

Master Cylinder​

Bleeding Brakes​

Service Brake Pedal Assembly​

Parking Brake​

Parking Brake Assembly​

Parking Brake Lever​

Parking Brake Switch​

Replacing the Parking Brake Cable​

Parking Brake Caliper Assembly​

Replacing Any Other Hydraulic Brake Component​

Drive System​

Load Wheel Assembly​

Gearbox and Traction Drive Motor​

Replacing the Gearbox​

Replacing the Traction Drive Motor​

Electrical​

Replacing Complete Control Panel​

Replacing Single Controller Components​

Controllers and Wire Connections​

Replacing Vehicle Master Controller (VMC)​

Hydraulics​

Hydraulic Motor and Pump​

Hydraulic Control Valve Assembly​

Checking and/or Adjusting Pressure​

Replacing Hydraulic Control Valve​

Hydraulic Fittings and Hoses​

Replacing Hydraulic Tank​

Replacing the Hydraulic Pump and Motor​

Hydraulic Pressure Filter​

Replace Pressure Filter​

Mast and Front End​

Mast Removal​

Remove Tilt Cylinder​

Removing the Pivot Cylinder​

Pivot Arm​

Crosshead​

Sideshift Chain Assembly​

Side Shift Bearing Shoe Adjustment​

Pivot Interlock Switch​

Steering Axle Assembly​

Removing Rear Axle​

Disassembling and Inspecting Rear Axle Mounting Blocks​

Disassembling and Inspecting Wheel Bearings​

Assembling Wheel Bearings​

Disassembling and Inspecting Steering Axle​

Assembling Steering Axle​

Axle Installation​

Steering Column Assembly​

Steering Column/Dash Assembly​

Replacing Steering Wheel​

Remove the Dash Display​

Key Switch​

Rocker (On/Off) Switches​

Steering Column​

Steering Orbital Control Unit​

Safety Features​

Horn​

Seat Switch​

Replacing the Switch and Cushion​

Overhead Guard, Lighting, and Alarms​

Backup Alarms​

Calibration Programming

Dashboard Forklift Calibration​

Main Menu​

“No Run” Diagnostics​

“Run” Diagnostics​

Master Setup​

Traction Setup​

Pump Setup​

Clock Set​

Throttle, Brake and Steer Calibration​

Wire Guidance Calibration​

Troubleshooting Codes​

Software

Service Tool Download and Installation​

Service Tool​

Wiring Diagram

Wiring Diagram​

Supplier Provided Documentation

Disclaimer​

Duplex​

Lift Technologies Mast Service Manual​

Triplex​

Lift Technologies Mast Service Manual​

Glossary