Landoll Drexel Forklift SL30 AC-2 SL40 AC-2 SL50 AC-2 Maintenance Manual F-936-2311

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Landoll Drexel Forklift SL30 AC-2 SL40 AC-2 SL50 AC-2 Maintenance Manual F-936-2311
Size: 18.87 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Drexel SL30 AC-2, SL40 AC-2, SL50 AC-2 Forklift
Part Number: F-936-2311
Publication Date: 2024
Number of Pages: 138 Pages

Contents:
Introduction, Safety, and Specifications

Getting Started​

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Replacement Parts​

Decal Identification​

General Maintenance Instructions​

Lockout/Tagout​

Battery Safety​

Charging Safety​

Mast Service Safety​

Tilt Cylinder​

Lifting and Blocking the Forklift​

Emergency STOP Button​

Towing the Forklift​

Specifications​

Lubrication Specifications​

General Torque Specifications (rev. 4/97)​

Metric Torque Specifications:​

Inspections and Preventative Maintenance

Overview​

Tools or Equipment Required​

Safety Equipment Required​

Inspection Program​

Maintenance Program​

Inspection and Maintenance Responsibilities​

Operator’s Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices - For Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Operator Daily Pre-Shift Inspection Checklist - Drexel SL AC-2​

1st 100 Hour Technicians Inspection Checklist - Drexel SL AC-2​

500 Hour Technicians Inspection Checklist - Drexel SL AC-2​

2000 Hour Technician Inspection Checklist - Drexel SL AC-2​

4000 Hour Technician Inspection Checklist - Drexel SL AC-2​

Tires​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat Spotting​

To Extend Tire Life​

ESD Straps​

Fork Inspection​

Rated Capacity and Load Center​

Cracks​

Positioning Lock​

Wear​

Fork Marking​

Overhead Guard​

Hydraulic System Inspection/Maintenance​

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Hydraulic Fluid​

Battery​

Checking the Battery​

Charging the Battery​

Battery Restraint System and Rollout (Optional)​

Rollout Battery Removal​

Rollout Battery Installation​

Check the Brake Fluid Level​

Data Plate and Safety Warning Decals​

Seat Adjustments​

Seat Adjustments​

Seat Belt​

Electrical Connections​

Key Switch​

Dash Display​

Parking Brake​

Accelerator Pedal, Directional Switch & Backup Alarm​

Service Brakes​

Seat Switch​

Joystick​

Horn​

Joystick Functions​

Mast Controls​

Lift​

Tilt Control​

Sideshift​

Pivot Controls​

Wire Guidance Button​

Auxiliary Hydraulic Function​

Lights​

Steering - Check Operation​

General Mast Inspection​

Mast Maintenance​

Load Roller Maintenance​

Chain Maintenance​

Chain Lubrication​

Chain Adjustment​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Primary Lift Chain​

Check Lift Operation​

Mast Racking​

Tilt Cylinder​

Hydraulics​

Hydraulic Maintenance​

Inspection​

Replace High Pressure Hydraulic Fluid Filter​

Hydraulic Maintenance Schedule​

Sideshift Cylinder​

Forklift Lubrication​

Tilt Cylinder Clevis​

Bearing Pad Lubrication​

Fork Positioner Lubrication (OPTIONAL)​

Grease Steering Axle​

Brake System​

Service Disc Brakes​

Check Brake Pads​

Wheel Bearings​

Major Structural Points​

Rust Or Corrosion​

Gearbox​

Check Planetary Gearbox​

Servicing the Gearbox​

Nuts, Bolts and Screws​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Hydraulic Problems​

Brake Problems​

Electrical Problems​

Audible Problems​

Visible Problems​

Corrective Maintenance

Overview​

Mast and Front Plate Assemblies​

Forks​

Repairing Forks​

Load Testing Forks​

Straightness of Blade and Shank​

Fork Angle​

Difference in Height Between Fork Tips​

Measuring Fork Thickness and Distortion​

Mast​

Removing the Mast From the Forklift​

Swingarm Assembly​

Removing Carriage Weldment Assembly​

Removing the Tilt Cylinder​

Removing the Pivot Cylinder​

Removing the Traverse Drive Motor​

Removing Main Rotation Pin Bearings​

Removing Traverse Pin Weldment​

Removing Cam Followers​

Sideshift Stops​

Swingarm Assembly​

Carriage Assembly​

Hydraulic Hose Carrier and Rack Installation​

Brake System Service​

Brake Caliper Assembly​

Changing Brake Pads​

Replacing the Brake Caliper Assembly​

Repairing Brake Caliper Pistons​

Disc Brake Rotors​

Measure Thickness of Rotor​

Check Lateral Run-Out (Warping)​

Replacing Brake Rotor Assemblies​

Parking Brake Assembly​

Parking Brake Lever​

Checking Parking Brake Adjustment​

Parking Brake Switch​

Replacing Parking Brake Switch​

Replacing the Parking Brake Cable​

Parking Brake Caliper Assembly​

Changing Parking Brake Pads or Replacing Parking Brake Caliper​

Replacing Any Other Hydraulic Brake Component​

Hydraulics​

Change Hydraulic Fluid​

Clean or Replace Suction Screen​

Hydraulic Motor and Pump​

Change Hydraulic Fluid Filter​

Hydraulic Control Valve Assembly​

Checking Hydraulic Pressure​

Adjusting Hydraulic Pressure​

Replacing Hydraulic Control Valve​

Drive System​

Load Wheel Assembly​

Gearbox and Traction Drive Motor​

Replacing the Gearbox​

Replacing the Traction Drive Motor​

Steering Axle Assembly​

Disassembling and Inspecting Rear Axle Mounting Blocks​

Disassembling and Inspecting Wheel Bearings​

Assembling Wheel Bearings​

Disassembling and Inspecting Steering Axle​

Assembling Steering Axle​

Axle Installation​

Hydraulic Fittings and Hoses​

Electrical​

Replacing Complete Control Panel​

Replacing Controllers​

Replacing VMC Vehicle Master Controller​

Steering Column/Dash Assembly​

Remove the Display Panel​

Key Switch​

Rocker (On/Off) Switches​

Joystick​

Replacing the Joystick​

Accelerator and Brake Pedals​

Brake Pedal Assembly​

Brake Pedal​

Service Brake Linkage​

Brake Light Switch Adjustment​

Brake Light Switch Replacement:​

Master Cylinder​

Replacing Master Cylinder​

Bench Bleed the Master Cylinder​

Bleeding Brakes​

Service Brake Pedal Assembly​

Floor Plate Removal​

Accelerator Pedal Assembly​

Replacing Linear Accelerator Module​

Steering​

Steering Wheel​

Steering Column (Console)​

Steering Orbital Control Unit​

Direction Control Switch​

Horn​

Removing the Horn​

Seat Switch​

Seat Switch Replacement​

Safety Features​

Overhead Guard, Lighting, and Alarms​

Back Up Alarms​

Replacing Hydraulic Tank​

Calibration Programming

Dashboard Calibration​

Main Menu​

“No Run” Diagnostics​

Master Setup​

Traction Setup​

Pump Setup​

Clock Set​

Error Log​

Clear Error Log​

Password Setup​

Throttle, Brake and Steer Calibration​

Wire Guidance Calibration​

Error Codes​

Supplier Provided Documentation