Landoll Drexel Forklift SL30 AC-2 SL40 AC-2 SL50 AC-2 Maintenance Manual F-936-0321

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Landoll Drexel Forklift SL30 AC-2 SL40 AC-2 SL50 AC-2 Maintenance Manual F-936-0321
Size: 15.90 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Drexel SL30 AC-2, SL40 AC-2, SL50 AC-2 Forklift
Part Number: F-936-0321
Publication Date: 2023
Number of Pages: 142 Pages

Contents:
Introduction, Safety, and Specifications

Getting Started​

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Replacement Parts​

Decal Identification​

General Maintenance Instructions​

Lock Out / Tag Out​

Battery Safety​

Charging Safety​

Hydraulic System​

Mast Service Safety​

Tilt Cylinder​

Lifting and Blocking the Forklift​

Emergency STOP Button​

Towing the Forklift​

Specifications​

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

General Torque Specifications (rev. 4/97)​

UNC SAE Torque Specifications​

UNF SAE Torque Specifications​

Metric Torque Specifications:​

Metric Torque Specifications​

Hydraulic Fitting Torque Specifications​

Parker® Brand Fittings​

Aeroquip® Brand Fittings​

Gates® Brand Fittings​

Inspections and Preventative Maintenance

Overview​

Tools or Equipment Required​

Safety Equipment Required​

Inspection Program​

Maintenance Program​

Inspection and Maintenance Responsibilities​

Operators Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices for Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Operator Daily Pre-Shift Inspection Checklist - Drexel SL 30/40/50 AC Series 2​

1st 100 Hour Technicians Inspection Checklist - Drexel SLAC Series 2​

500 Hour Technicians Inspection Checklist - Drexel SLAC Series 2​

2000 Hour Technician Inspection Checklist - Drexel SLAC Series 2​

4500 Hour Technician Inspection Checklist - Drexel SL 30/40/50 AC Series 2​

Tires​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat-spotting​

To Extend Tire Life​

ESD Straps​

Fork Inspection​

Rated Capacity and Load Center​

Cracks​

Positioning Lock​

Wear​

Fork Marking​

Overhead Guard​

Hydraulic System Inspection/Maintenance​

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Hydraulic Oil​

Battery​

Checking the Battery​

Specific Gravity Correction​

Charging the Battery​

Battery Restraint System and Roll-out (Optional)​

Roll-out Battery Removal​

Roll-out Battery Installation​

Check the Brake Fluid Level​

Identification Plate and Safety Warning Decals​

Seat Adjustments​

Seat Adjustments​

Seat Belt​

Electrical Connections​

Key Switch​

Dash Display​

Parking Brake​

Accelerator Pedal, Directional Switch & Backup Alarm​

Service Brakes​

Seat Switch​

Mast Controls​

Lift​

Tilt Control​

Side Shift​

Pivot Controls​

Wire Guidance Button​

Auxiliary Hydraulic Function​

Lights​

Steering - Check Operation​

General Mast Inspection​

Mast Chains​

Chain Inspection​

Chain Lubrication​

Chain Adjustment​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Primary Lift Chain​

Check Lift Operation​

Pivot Arm Racking​

Mast Racking​

Tilt Cylinder​

Side Shift Cylinder​

Forklift Lubrication​

Tilt Cylinder Clevis​

Bearing Pad Lubrication​

Fork Positioner Lubrication (Option)​

Steering Knob Lubrication​

Grease Steering Axle​

Hydraulics​

Replace High Pressure Hydraulic Oil Filter​

Change Hydraulic Oil​

Service Disc Brakes​

Check Brake Pads​

Wheel Bearings​

Major Structural Points​

Rust Or Corrosion​

Immediately pull forklift from service and repair if frame cracks are found.​

Gear Box​

Check Planetary Gear Box​

Servicing the Gearbox​

Nuts, Bolts and Screws​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Hydraulic Problems​

Brake Problems​

Electrical Problems​

Audible Problems​

Visible Problems​

Corrective Maintenance

Overview​

Mast and Front Plate Assemblies​

Forks​

Fork Angle​

Mast​

Mast Carriage Assembly​

Removing Carriage Weldment Assembly​

Removing the Tilt Cylinder​

Removing the Pivot Cylinder​

Removing the Traverse Drive Motor​

Removing Main Rotation Pin Bearings​

Removing Traverse Pin Weldment​

Removing Cam Followers​

Side Shift Stops​

Brake System Service​

Brake Caliper Assembly​

Changing Brake Pads​

Replacing the Brake Caliper Assembly​

Disc Brake Rotors​

Parking Brake Assembly​

Replacing Any Other Hydraulic Brake Component​

Hydraulics​

Hydraulic Motor and Pump​

Drive System​

Load Wheel Assembly​

Replacing the Gear Box​

Replacing the Traction Drive Motor​

Steering Axle Assembly​

Hydraulic Fittings and Hoses​

Electrical​

Replacing Complete Control Panel​

Replacing Single Controller Components​

Replacing VMC Vehicle Master Controller​

Steering and Pedals​

Brake Pedal Assembly​

Brake Light Switch Adjustment​

Master Cylinder​

Bleeding Brakes​

Service Brake Pedal Assembly​

Floor Plate Removal​

Reassemble in reverse order.​

Accelerator Pedal Assembly​

Steering Column/Dash Assembly​

Remove the Display Panel​

Display​

Key Switch​

Rocker (On/Off) Switches​

Steering Wheel​

Steering Column (Console)​

Steering Orbital Control Unit​

Direction Control Switch​

Horn​

Removing the Horn​

Replacing Hydraulic Tank​

Seat Switch​

Replacing the Switch and Cushion​

Overhead Guard, Lighting, and Alarms​

Back Up Alarms​

Drexel SLAC-2 Calibration Programming

Dashboard Truck Calibration​

Main Menu​

“No Run” Diagnostics​

“Run” Diagnostics​

Master Setup​

Traction Setup​

Pump Setup​

Clock Set​

Wire Guidance Calibration​

Error Codes​

Supplier Provided Documentation

Disclaimer:​

Duplex​

Lift Technologies Mast Service Manual​

Triplex​

Lift Technologies Mast Service Manual​