Landoll Drexel Forklift R60i5 Maintenance Manual F-1030-0921

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Landoll Drexel Forklift R60i5 Maintenance Manual F-1030-0921
Size: 42.55 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Drexel R60i5 Forklift
Part Number: F-1030-0921
Publication Date: 2023
Number of Pages: 182 Pages

Contents:
Introduction, Safety and Specifications

Before You Begin​

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Replacement Parts​

Decal Identification​

Decals​

General Maintenance Instructions​

Safety Guidelines​

Lockout/Tagout​

Battery Safety​

Hydraulic System​

Mast Service Safety​

Tilt Cylinder​

Lifting and Blocking the Forklift​

Towing the Forklift​

Landoll R60i5 Forklift Towing Instructions:​

Specifications​

Lubrication Specifications​

Fluid Capacities​

Torque Specifications​

General Torque Specifications (Rev. 4/97)​

UNC SAE Torque Specifications​

UNF SAE Torque Specifications​

Metric Torque Specifications​

Metric:​

Metric Torque Specifications​

Hydraulic Fitting Torque Specifications (REV. 10/97)​

37 degree JIC, ORS, and ORB​

Parker® Brand Fittings​

Aeroquip® Brand Fittings​

Gates® Brand Fittings​

Inspection and Planned Maintenance

Overview​

Tools and Test Equipment​

Safety Equipment Required​

Inspection Program​

Maintenance Program​

Initial Inspection​

Daily Inspection Checklist​

Inspection and Maintenance Responsibilities​

Operators Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices for Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Fuel System Check​

Operator Daily Pre-Shift Inspection Checklist - Drexel R60i5​

1st 50 Hour Technicians Inspection Checklist - Drexel R60i5​

250 Hour Technicians Inspection Checklist - Drexel R60i5​

500 Hour Technicians Inspection Checklist - Drexel R60i5​

1000 Hour Technicians Inspection Checklist - Drexel R60i5​

2000 Hour Technicians Inspection Checklist - Drexel R60i5​

4500 Hour Technicians Inspection Checklist - Drexel R60i5​

Tires​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat-spotting​

To Extend Tire Life​

Fork Inspection​

Rated Capacity and Load Center​

Cracks​

Straightness of Blade and Shank​

Fork Angle​

Difference in Height Between Fork Tips​

Positioning Lock​

Wear​

Fork Marking​

Measuring Fork Thickness and Distortion​

Major Structural Points​

Rust or Corrosion​

Overhead Guard​

Hydraulic System Inspection/Maintenance​

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Hydraulic Fluid​

Changing Hydraulic Fluid and Filter​

Changing Hydraulic Fluid​

Hydrostatic Filter​

Replace High Pressure Filter​

Replace the Hydrostatic Filter​

Power Steering System​

Battery​

Identification Plate and Safety Warnings​

Check Engine Oil Level​

Adding Engine Oil​

Changing the Engine Oil and Filter​

Identification Plate and Safety Warning Decals​

Seat​

Seat Adjustments​

Seat Belt​

Seat Switch​

Parking Brake​

Electrical​

Key Switch​

Dash Display​

Accelerator Pedal, Directional Switch & Backup Alarm​

Horn​

Joystick​

Lights​

Mast Controls​

Lift​

Tilt Control​

Side Shift​

Pivot Controls​

Mast Maintenance​

Load Roller Maintenance​

Chain Maintenance​

Mast Rollers/Sheaves​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Lift Operation​

Mast Racking​

Pivot Arm Racking​

Side Shift Cylinder​

Checking for Leaks​

Forklift Lubrication​

Mast Lubrication​

Tilt Cylinder Clevis​

Main Rotation Bearings​

Crosshead Lubrication​

Steering Knob Lubrication​

Grease Steering Axle​

Steer Axle​

Wheel Bearings​

Nuts, Bolts and Screws​

Check and tighten the following:​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Hydraulic Problems​

Audible Problems​

Electrical Problems​

Visible Problems​

Wiring Diagram​

Wiring Schematic​

Corrective Maintenance

Overview​

Replacement Parts​

Maintenance Area​

Lifting and Blocking the Forklift​

Operator Compartment​

Removal Floor Plate​

Replacing Accelerator Pedal​

Park Brake Assembly​

Checking the Park Brake Efficiency​

Steering Column/Dash Assembly​

Replacing Steering Wheel​

Remove the Dash Display​

Replace Key Switch​

Rocker (On/Off) Switches​

Steering Column Removal​

Hydraulics​

Steering Orbital Control Unit​

Tilt Cylinder Removal​

Pivot Cylinder Removal​

Control Valve Removal​

Cyclone Reservoir Removal​

Hydraulic Reservoir Removal​

Checking and/or Adjusting Pressure​

Forks​

Fork Removal​

Repairing Forks​

Load Testing Forks​

Hydraulic Diagram​

Hydraulic Diagram​

Mast and Front Load Assembly​

Mast Removal​

Tilt Cylinder Adjustment​

Pivot Arm Removal​

Pivot Cylinder Adjustment​

Engine​

Engine Identification​

Cylinder Numbers and Firing Order​

Spark Plugs​

Ignition Coils​

Engine Maintenance Check List​

Engine Removal​

Electrical​

Joystick​

Battery Removal and Installation​

Adjust Alternator Belt​

Alternator Removal​

Starter Removal​

Oil Pressure Sensor Replacement​

Oxygen Sensor Removal​

Hydrostat or Pump Mount Removal​

Vaporizer Removal​

Cooling System​

Vaporizer Hoses Replacement​

Radiator Hoses Replacement​

Radiator Removal​

Electrical​

Fuse Panel and Fuses Location​

Battery Removal​

Module Removal​

Spark Plug Removal​

Lights​

Master Disconnect Switch Removal​

Wiring Diagram​

Steering Axle​

Steering Axle Removal​

Disassembling and Inspecting Steering Axle Mounting Blocks​

Checking Steer Wheel Bearings​

Disassembling and Inspecting Wheel Bearings​

Assembling Wheel Bearings​

Disassembling Steering Axle​

Axle Installation​

Drive Motors​

Drive Motor Removal​

Safety Features​

Horn​

Horn Removal​

Backup Alarm Removal​

Replacing the Seat Switch and Cushion​

Calibration

Forklift Controller “Plus+1” Calibration and Programming​

Getting Started Using Plus+1 Software​

Plus+1 Software​

ECU Downloading and Type​

Data Logging​

Data Logging​

Plus+1 Service Tool Components​

Calibration​

Speed​

Electrical Design Current (EDC)​

Engine​

Joystick​

Mast Valve​

Temperature​

Lights​

Dash Displays

Dash Display Calibration and Operation​

The directional control is in neutral.​

Dash Displays​

Splash Screen​

Clock Display​

Coolant Temperature​

Work Hours​

To Start Engine​

Service Engine Soon (SES)​

To Enable Drive​

Service Engine Immediately​

Icons Displayed​

Seat​

Park Brake​

Engine Warning​

Battery Warning​

Engine Pressure​

High Pressure Filter​

Drive Oil Level​

Drive Oil Temperature​

Engine Coolant Temperature​

Forward Drive​

Neutral Drive​

Reverse Drive​

Direction Fault​

Faults​

Function Icons​

To Faults​

To Unlock​

Login/Password Screen​

Navigation Menu​

Calibration​

Diagnostics​

Faults​

Clock​

To Exit Page, hold Previous Group and Next Group buttons simultaneously. Values saved on Exit.​

Engine and Fuel

Disclaimer:​

Kubota WG2503 E3 2.5L LPG Engine Manual, F-1117-0521​

Kubota WG1605-E3 Diagnosis Manual, F-1121-0921​

Supplier Provided Documentation

Disclaimer:​

Duplex​

Lift Technologies Mast Service Manual​

Triplex​

Lift Technologies Mast Service Manual​