Landoll Drexel Forklift FL40 AC EX FL60 AC EX Maintenance Manual F-748-R1

[Hyundai]

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Landoll Drexel Forklift FL40 AC EX FL60 AC EX Maintenance Manual F-748-R1
Size: 13.22 MB
Format: PDF
Language: English
Brand: Landoll Drexel
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Drexel FL40 AC EX, FL60 AC EX Forklift
Part Number: F-748-R1
Publication Date: 2016
Number of Pages: 214 Pages

Contents:
Introduction, Safety, and Specifications

Introduction​

Operating Instructions​

Service Training​

Tools Needed​

Replacement Parts​

General Maintenance Instructions​

For Your Safety​

LockOut/TagOut​

Battery Safety Rules​

Hydraulic System​

Cleaning & Inspecting the Forklift​

Towing the Forklift​

General Safety Tips:​

Towing Vehicle Requirements​

Towing a Forklift in the Reverse Direction​

Battery Removal and Installation​

Good Battery Care Recommendations:​

Hydraulic System​

Lifting and Blocking the Forklift​

Prior to Tilt Cylinder Repair​

Mast Service Precautions​

Mast Removal​

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

Inspections and Preventative Maintenance

Inspection Introduction​

Inspection Checklists​

Operator Daily Pre-Shift Inspection Checklist​

1st 100 Hour Technicians Inspection Checklist​

500 Hour Technicians Inspection Checklist​

1000 Hour Technician Inspection Checklist​

2000 Hour Technician Inspection Checklist​

4500 Hour Technician Inspection Checklist​

Preventative Maintenance Requirements​

Tools or Equipment Required​

Preparing for Inspection or Maintenance​

Performance Testing​

Daily Inspection​

Inspect Tires​

Parking Brake​

Brake System Service​

Parking Brake​

Check Lift Operation​

Fork Inspection​

Rated Capacity and Load Center​

Cracks​

Fork Angle​

Wear​

Measuring Fork Thickness and Distortion​

Checking Hydraulic Oil Level​

Check Hydraulic Functions​

Power Steering System​

Seat Switch​

Battery Discharge Indicator (BDI)​

Battery​

Using a Hydrometer​

Charging a Wet Cell Battery​

Battery Restraints System (Slide out Option Only)​

Safety Warnings​

Seat Belt​

Major Structural Points​

Rust or Corrosion​

Overhead Guard​

1st 50 Hours​

Mast Chains​

Gearbox​

Servicing the Gearbox​

500 Hour Inspection​

General Mast Inspection​

Check Tilt Cylinder Racking​

Tilt Cylinder Racking and Tilt Degree Settings​

Tilt Degree Adjustment​

Accelerator/Direction Control​

Mast Operation​

Mast Racking​

Mast Lubrication​

Mast Chain Adjustment​

500 HR Inspection and Maintenance​

Forklift Lubrication​

Hydraulic Filter​

2000 Hour Inspection​

Planetary Gearbox​

Steer Axle​

Major Bolt Connections​

Check Primary Lift Chain​

4500 Hour Inspection​

Changing Hydraulic Fluid​

Troubleshooting and Corrective Maintenance

Preliminary Procedures​

Troubleshooting Charts​

Frayed or broken control wires.​

WARNING​

Corrective Maintenance​

Mast and Front Plate Assemblies​

Forks​

Mast Assembly​

Removing the Tilt Cylinder​

Checking and/or Adjusting Pressure​

Drive System​

Removing Drive Wheels​

Gearbox and Traction Drive Motor​

Motor Compartment Lid Removal​

Removing the Drive Motor​

Installation of the Drive Motor​

Parking Brake​

Brake System Service​

Parking Brake​

Park Brake Service​

Hydraulic Motor​

Hydraulic Pump Motor​

Replacing Hydraulic Pump​

Hydraulic Pump Drive Shaft​

Replacing Hydraulic Filter​

Hydraulic Control Valve Assembly​

Checking Main Hydraulic Pressure​

Replacing the Hydraulic Control Valve​

Accelerator/Brake Pedal Service​

Accelerator/Brake Pedal Replacement​

Steering Wheel Replacement​

Steering Wheel Removal​

Steering Column Replacement​

Steering Orbital Replacement​

Direction Control/Horn Button​

Flashing Strobe Light​

Back-Up Alarm/Horn Replacement​

Replacing the Gearbox​

Steering Axle Assembly​

Removing Rear Axle​

Disassembling and inspecting Rear Axle Mounting Blocks​

Checking Steer Wheels​

Disassembly of Wheel Hub​

Reassembly of Wheel Hub​

Disassembly of Steering Knuckle​

Reassembly of Steering Knuckle​

Removal of Steer Cylinder​

Installation of Steer Cylinder​

Axle Installation​

Hydraulic Fittings and Hoses​

Controller Enclosure

Control Enclosure​

Theory of Operation​

Power Management​

Fuses​

Contactors, BDI, Horn Control Card, 36-24V DC-DC Converter​

Controllers​

Intrinsically Safe Barriers​

Full Free Lift 2-Stage Mast

MD35D/40D/50D/55D/55ND/60D​

Full Free Lift 3-Stage Mast

MT30D/35D/40D/50D/55ND/60D​