Landoll Bendi Forklift B3-30 AC Series 5 Maintenance Manual F-985-0219

[Hyundai]

Download this document, you need 500 Gallons

Landoll Bendi Forklift B3-30 AC Series 5 Maintenance Manual F-985-0219
Size: 12.02 MB
Format: PDF
Language: English
Brand: Landoll Bendi
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Bendi B3/30 AC Series 5 Forklift
Part Number: F-985-0219
Publication Date: 2024
Number of Pages: 130 Pages

Contents:
Introduction, Safety, and Specifications
Getting Started

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Decal Identification
Replacement Parts
General Maintenance Instructions
Lockout/Tagout
Battery Safety

Charging Safety​

Hydraulic System

Tilt Cylinder​

Mast Service Safety​

Lifting and Blocking the Forklift
Emergency STOP
Towing the Forklift
Specifications

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

General Torque Specifications (rev. 4/97)

UNC SAE Torque Specifications​

UNF SAE Torque Specifications​

Metric Torque Specifications:

Metric Torque Specifications​

Hydraulic Fitting Torque Specifications

37 degree JIC, ORS, and ORB​

Parker® Brand Fittings​

Aeroquip® Brand Fittings​

Gates® Brand Fittings​

Planned Inspection and Maintenance
Overview
Cleaning and Inspecting the Forklift

Tools and Equipment Required​

Safety Equipment Required​

Inspection Program
Maintenance Program
Inspection and Maintenance Responsibilities

Operators Daily Checklists​

Inspection Practices​

Inspection and Maintenance Practices for Authorized Facilities ONLY​

Preparing for Inspection or Maintenance​

Performance Testing​

Completing Performance Testing​

Operator Daily Pre-Shift Inspection Checklist - Bendi B3-30 AC/DS Series 5
1st 100 Hour Technicians Inspection Checklist - Bendi B3-30 AC/DS Series 5
500 Hour Technicians Inspection Checklist - Bendi B3-30 AC/DS Series 5
2000 Hour Technician Inspection Checklist - Bendi B3-30 AC/DS Series 5
4500 Hour Technician Inspection Checklist - Bendi B3-30 AC/DS Series 5

Tires and Wheels​

Chunking (Chipping) or Embedded Objects​

Undercutting and Uneven Wear​

Flat-spotting​

To Extend Tire Life​

ESD Strap​

Fork Inspection

Rated Capacity and Load Center​

Cracks​

Positioning Lock​

Wear​

Fork Marking​

Overhead Guard

Hydraulic Cylinders and Valves​

Hydraulic Hoses, Tubing and Fittings​

Check Hydraulic Fluid Level​

Battery

Checking the Battery​

Using a Hydrometer​

Specific Gravity Correction​

Check Fluid Level​

Battery Restraint System and Roll-out (Optional)​

Check the Brake Fluid Level
Identification Plate and Safety Warning Decals
Seat Adjustments

Seat Adjustment​

Rake Adjustment​

Seat Belt
Electrical Connections
Key Switch
Dash Display
Parking Brake
Accelerator Pedal, Directional Switch & Backup Alarm
Service Brakes
Seat Switch
Horn
Mast Controls

Lift​

Tilt Control​

Side Shift​

Mast Racking​

Lights
Speed Switch
Steering - Check Operation
Emergency STOP
Return to Neutral
General Mast Inspection

Mast Chains​

Chain Inspection​

Chain Lubrication​

Chain Adjustment​

Check Primary Lift Chain​

Measuring Chain Stretch​

Check Lift Operation​

Load Backrest​

Front Plate​

Check Tilt Cylinder​

Side Shift Cylinder​

Checking for Leaks​

Forklift Lubrication

Tilt Cylinder Clevis​

Fork Positioner Lubrication (Option)​

Steering Knob Lubrication​

Hydraulics

Change the Pressure Filter​

Checking and Adjusting Hydraulic Pressure​

Change Hydraulic Fluid​

Service Disc Brakes
Wheel Bearings
Major Structural Points

Rust Or Corrosion​

Gearbox

Check Planetary Gearbox​

Nuts, Bolts and Screws
Stop Block
Troubleshooting
General Bendi B3-30 AC/DS Troubleshooting Charts

AUDIBLE PROBLEMS​

PERFORMANCE PROBLEMS​

PUMP PROBLEMS​

Corrective Maintenance
Corrective Maintenance
Battery

Battery Storage​

Battery Roll-out Option and Restraint System​

Roll-out Battery Tray Option​

Replacing the Battery​

To Replace a Battery:​

Removal:​

Installation:​

Cleaning the Battery​

When properly maintained, the battery will remain relatively clean and dry. Occasionally it may be necessary to remove excessive electrolyte. If this happens, remove the battery from the truck and clean with a solution of baking soda and water. (one ...​

Charging a Wet Battery​

Mast And Front End

Removing the Forks​

Repairing Forks​

Load Testing Forks​

Straightness of Blade and Shank​

Fork Angle​

Difference in Height Between Fork Tips​

Measuring Fork Thickness and Distortion​

Adjusting Degree of Tilt​

Mast Removal​

Removing Front Plate Assembly​

Removing the Tilt Cylinder​

Floor Plate

Floor Plate Removal and Assembly​

Tires and Wheels

Removing/Replacing the Drive Wheel​

Disassembling and Inspecting Rear Wheel Bearings​

Replacing the Braking Tires​

Assembling Rear Wheel Bearings​

Brake System

Brake System Service​

Check Service Drum Brakes​

Checking/Changing Brake Shoes​

Repairing Brake Wheel Cylinders​

Hydraulic Brake Drums​

Measure Brake Drum Diameter​

Replacing Brake Drum Assemblies​

Parking Brake

Parking Brake Assembly​

Parking Brake Lever​

Replacing Parking Brake Lever Assembly​

Checking Parking Brake Adjustment​

Adjusting Parking Brake Cable​

Replacing the Parking Brake Cable​

Parking Brake Switch​

Checking Parking Brake Switch​

Replacing Parking Brake Switch​

Service Brakes

Brake Pedal Assembly​

Brake Pedal​

Service Brake Linkage​

Service Brake Switch​

Master Cylinder

Replacing Master Cylinder​

Bench Bleed the Master Cylinder​

Check Master Cylinder Fluid Level​

Bleeding Brakes​

Service Brake Pedal Assembly​

Replacing Any Other Hydraulic Brake Component​

Drivetrain

Traction Motor, and Gear Box​

Service the Gear Box​

Gearbox Replacement​

Traction Drive Motor Service​

Accelerator Pedal

Replacing Accelerator Module​

Electrical

Fuses​

Electrical Static Discharge​

Electrical Controls and Levers​

Replacing Levers​

Replacing a Complete Control Panel​

Hydraulic Components

Hydraulic System Maintenance​

Changing Hydraulic Fluid​

Change the Hydraulic Fluid Filters​

Checking and Adjusting Hydraulic Pressure​

Steering Motor Service​

Load Sense Steering System​

Power Steering System Maintenance​

Hydraulic Pump Service​

Replacing the Hydraulic Pump and Motor​

Front Rotation Assembly​

Removing the Steering Actuator​

Steer (Front Rotation) Sensor​

To Center the Steer Sensor​

To Adjust and/or Replace the Steer Sensor​

Hydraulic Control Valve Assembly​

General​

Hydraulic Control Valve and Switches Removal​

Spool Section Rebuild​

Hydraulic Lift Sensor​

Hydraulic Fittings and Hoses​

Check Hydraulic Functions​

Steering Column/Dash Assembly

Remove the Display Panel​

Key Switch​

Rocker (On/Off) Switches​

Steering Wheel Removal​

Steering Column (Console) Removal​

Steering Orbital Control Unit​

Horn Service​

Removing the horn​

Truck Lighting​

Headlights​

Brake and Tail Lights​

Back Up Alarms​

Overhead Guard, Lighting and Alarms​

Seat Switch Replacement

Replacing the Switch and Cable​

Bendi B3/30 AC Calibration and Programming
Controller Theory of Operation
1314 Bendi B3/30 Controller Software Program Installation and Operation
Software Installation Procedure
1314 Software Features and Functionality

Menu​

Tool Bar​

Views Navigation Bar​

Working Area​

Status Bar​

Communicating with the Bendi B3-30 Series 5 Controllers

Bendi B3-30 Series 5 Parameters​

Programming Bendi B3-30 Series 5 Controllers​

Programming Bendi B3-30 Series 5 Traction and Pump Controllers
Programming Bendi B3-30 Series 5 Front I/O Modules
Curtis Controller Troubleshooting
Program Troubleshooting Chart
Master Controller
Program

Landoll Traction​

Multimode Functions​

Hour Meter​

Maintenance Due​

1- Speed Mode​

Response​

Fine Tuning​

Current Limits​

Battery​

Monitor

Landoll​

Deep Reach/Hi-Lift​

Learned Throttle and Brake Parameters​

1356 I/O Module​

1356 Valve Module​

Inputs​

Outputs​

Battery​

Motor​

Controller​

Cutbacks​

Vehicle​

CAN Status​

Controller Maintenance
Controller Cleaning
Supplier Provided Documentation
Lift Technologies Mast Service Manual