Landoll Bendi Forklift B3-30 AC Maintenance Manual F-560-0410

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Landoll Bendi Forklift B3-30 AC Maintenance Manual F-560-0410
Size: 10.20 MB
Format: PDF
Language: English
Brand: Landoll Bendi
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Bendi B3/30 AC Forklift
Part Number: F-560-0410
Publication Date: 2010
Number of Pages: 174 Pages

Contents:
Introduction, Safety & Planned Maintenance

Before You Begin (Please Read)​

Introduction​

Operating Instructions​

Service Training​

Tools Needed​

Replacement Parts​

General Maintenance Instructions​

For your Safety​

Lock Out/Tag Out​

Battery Care and Charging​

Battery Removal and Installation​

Hydraulic System​

Towing the Truck​

General Safety Tips:​

Towing Vehicle Requirements​

Towing a Truck in the Reverse Direction​

Lifting and Blocking the Truck​

Mast Service Precautions​

Disconnecting the Tilt Cylinder​

Mast Removal​

Cleaning the Truck​

Maintenance Introduction​

Inspection Sheets​

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

General Torque Specifications (R 4/97)​

Torque Specified in Foot Pounds​

Hydraulic Fitting Torque Specifications​

Hydraulic Fittings Torque Specified​

General Bendi AC Troubleshooting Chart​

Tires, Brakes and Drivetrain

Floor Plate​

Floor Plate Removal and Assembly​

Visual Inspection​

Replacing the Drive Tire​

Disassembling and Inspecting Rear Wheel Bearings​

Replacing the Braking Tires​

Assembling Rear Wheel Bearings​

Brake System​

Brake System Service​

Check Service Drum Brakes​

Repairing Brake Wheel Cylinders​

Hydraulic Brake Drums​

Measure Brake Drum Diameter​

Replacing Brake Drum Assemblies​

Parking Brake Assembly​

Parking Brake Lever​

Replacing Parking Brake Lever Assembly​

Parking Brake Switch​

Replacing Parking Brake Switch​

Replacing the Parking Brake Cable​

Parking Brake Assembly​

Brake Pedal Assembly​

Master Cylinder​

Replacing Master Cylinder​

Bench Bleed the Master Cylinder​

Check Master Cylinder Fluid Level​

Bleeding Brakes​

Service Brake Pedal Assembly​

Traction Motor, and Gear Box​

Removing the Drive Wheel​

Checking Drive Wheel Gearbox​

Servicing the Drive Train Assembly​

Gearbox Replacement​

Traction Drive Motor Service​

Accelerator Pedal​

Adjusting Accelerator Pedal​

Hydraulic Oil, Motors, Pumps, and Cylinders

Hydraulic Components​

Hydraulic System Maintenance​

Check Hydraulic Oil Level​

Changing Hydraulic Oil​

Change the Hydraulic Oil Filter​

Checking and Adjusting Hydraulic Pressure​

Steering Motor Service​

Load Sense Steering System​

Power Steering System Maintenance​

Check Power Steering​

Filling and Air Bleeding the Power Steering System​

Steer Motor Maintenance​

Parts Disassembly and Inspection​

Hydraulic Pump Service​

Replacing the Hydraulic Pump and Motor​

Hydraulic Steer Motor Replacement​

Checking Steer Pump Pressure​

Hydraulic Control Valve Assembly​

General​

Hydraulic Control Valve and Switches Removal​

Spool Section Rebuild​

Hydraulic Lift Sensor​

Hydraulic Fittings and Hoses​

Check Hydraulic Functions​

Electrical System

Steering Column/Dash Assembly​

Remove the Display Panel​

Key Switch​

Rocker (On/Off) Switches​

Steering Wheel Removal​

Steering Column (Console) Removal​

Steering Orbital Control Unit​

Electrical Contactors​

Batteries - Care and Replacement​

Checking Batteries​

Battery Care​

Charging the Battery​

Battery Removal​

Battery Installation​

Electrical Static Discharge​

Electrical Controls and Levers​

Direction Control Lever​

Check the Return-to-Neutral​

Replacing a Complete Control Panel​

Horn Service​

Seat Assembly​

Seat Switch​

Check Driver’s Seat Switch​

Truck Lighting​

Headlights​

Brake and Tail Lights​

Back Up Alarms​

Overhead Guard, Lighting and Alarms​

Side Shift Circuit Maintenance​

Check Side Shift Circuit Performance​

Steering Potentiometer Replacement​

Fuses​

ESD Strap​

Bendi B3/30 AC Calibration and Programming

Controller Theory of Operation​

1314 Bendi AC Controller Software Program Installation and Operation​

1314 Installati on Procedur e​

1314 Update Proced ure​

Communicatin g with Bendi AC Controllers​

Additiona l 1314 Controlle r Features​

Controller Fault History​

Landoll_TM_S Parameters​

Landoll_P_S Parameters​

CURTIS CONTROLLER TROUBLESHOOTING​

Controller Maintenance​

Controller Cleaning​

PROGRAMMER MENUS​

Truck Lubrication and Chain Maintenance

Lubricating the Truck​

Tilt Cylinder Clevis​

Main Rotation Bearings​

Fork Positioner Lubrication, Non-Side Shifting (Option)​

Chain Lubrication​

Chain Adjustment​

Measuring Chain Stretch​

Check Primary Lift Chain​

Check Lift Operation​

Checking and Adjusting Degree of Tilt​

Removing the Tilt Cylinders​

Removing the Mast From Truck​

Supplier Provided Documentation

Lift Technologies Mast Service Manual​

Models 30D/35D/40D/50D/55D/60D​

Table of Contents - page 5​