Landoll Bendi Forklift AC Series 6 Maintenance Manual F-857-2310

[Hyundai]

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Landoll Bendi Forklift AC Series 6 Maintenance Manual F-857-2310
Size: 19.76 MB
Format: PDF
Language: English
Brand: Landoll Bendi
Type of Machine: Forklift
Type of Manual: Maintenance Manual
Model: Landoll Bendi AC Series 6 Forklift
Applicable to B30 AC, B40 AC, B40 VNA, B40 HL, B40 LF, B40 AC-DR, B55 AC, B50 HL, B50 AC-DR
Part Number: F-857-2310
Publication Date: 2024
Number of Pages: 168 Pages

Contents:
Introduction, Safety, and Specifications

Before You Begin​

Introduction​

Operating Instructions​

Service Training​

Required Tools​

Models Covered*​

Decal Identification​

Replacement Parts​

General Maintenance Instructions​

Safety Guidelines​

Lock Out/Tag Out​

Battery Safety​

Charging Safety​

Battery Removal and Installation​

Hydraulic System​

Lifting and Blocking the Forklift​

Tilt Cylinder Repair​

Mast Service Precautions​

Emergency STOP​

Towing the Forklift​

Specifications​

Lubrication Specifications​

Torque Specifications​

Fluid Capacities​

General Torque Specifications (rev. 4/97)​

UNC SAE Torque Specifications​

UNF SAE Torque Specifications​

Metric Torque Specifications​

Metric Torque Specifications​

Hydraulic Fitting Torque Specifications (REV. 10/97)​

Parker® Brand Fittings​

Aeroquip® Brand Fittings​

Gates® Brand Fittings​

Inspections

Inspection Introduction​

Initial Inspection​

Items Furnished with the Forklift​

Items Required​

Tools and Test Equipment​

To Prepare the Forklift​

Daily Inspection Checklist​

Operator Daily Pre-Shift Inspection Checklist - Bendi Series 6​

Daily Inspections​

Safety Warnings and Manual​

Data Plate​

Wheels and Tires​

ESD Straps​

Parking Brake​

Service Brakes​

Check the Brake Fluid Level​

Forks​

Mast Racking​

Hydraulic Fluid​

Hydraulic Cylinders, Hoses, and Fittings​

Battery​

Specific Gravity Correction​

Battery Restraint System​

Operator Controls​

Seat​

Scheduled Maintenance

Scheduled Inspections and Maintenance Requirements​

Tools and Equipment Required​

Cleaning and Inspecting the Forklift​

Inspection and/or Maintenance​

Performance Testing​

1st 100 Hours or 2 Week Checklist​

Mast Chains​

Measuring Chain Stretch​

Check Primary Lift Chain​

Check Lift Operation​

Load Backrest​

Wheels and Tires​

Hydraulic Fluid Check​

Steering Actuator​

Front Plate​

Planetary Gearbox​

Changing Gearbox Fluid​

500 Hour or Monthly Inspections​

Hydraulic Maintenance​

Hydraulic Hoses​

Tilt, Lift, and Side Shift Cylinders​

Steering​

Bleed hydraulic system​

Checking and Adjusting Hydraulic Pressure​

Battery​

Controllers and Wire Connections​

Brakes​

Service Brakes​

Parking Brake​

Wheels and Tires​

Motors and Gearboxes​

Mast Inspection​

Forks​

Major Structural Points​

Rust Or Corrosion​

Overhead Guard​

Forklift Lubrication​

Tilt Cylinder Fixed End Bearing​

Fork Positioner Lubrication (Option)​

2000 Hour or Yearly Inspections​

Brake Fluid Change​

Change Planetary Gearbox Oil​

4000 Hour Inspection​

Hydraulic Oil Change​

1st 100 Hour Technicians Inspection Checklist - Bendi Series 6​

500 Hour Technicians Inspection Checklist - Bendi Series 6​

2000 Hour Technician Inspection Checklist - Bendi Series 6​

4000 Hour Technician Inspection Checklist - Bendi Series 6​

Troubleshooting

Preliminary Procedures​

Troubleshooting Charts​

Visual Problems​

Audible Problems​

Hydraulic Problems​

Brake Problems​

Electrical Problems​

Troubleshooting Codes​

Corrective Maintenance

Corrective Maintenance​

Battery​

Replacing the Battery​

Battery Restraint System and Roll-out Option​

Charging a Wet Cell Battery​

Mast and Front End​

Removing the Forks​

Repairing Forks​

Load Testing Forks​

Standard Mast Removal​

High Lift Mast Removal​

Standard Mast Tilt Cylinder Removal​

High Lift Mast Tilt Cylinder Removal​

Floor Plate Removal​

Tires​

Tire Inspection​

Extending Tire Life​

Brakes​

General Information​

Check Service Disc Brakes​

Required Tools​

Disc Brake Rotors​

Replacing the Brake Rotor Assemblies​

Parking Brake System​

Parking Brake Assembly​

Parking Brake Lever​

Checking Parking Brake Adjustment​

Replacing Parking Brake Lever Assembly​

Adjusting Parking Brake Cable​

Replacing the Parking Brake Cable​

Parking Brake Caliper Assembly​

Changing Parking Brake Pads or Replacing Parking Brake Caliper​

Checking the Parking Brake Switch​

Replacing Parking Brake Switch​

Brake Pedal​

Brake Light Switch Replacement​

Replacing the Rotary Pot​

Brake Hydraulics​

Replacing Master Cylinder​

Bench Bleed the Master Cylinder​

Check Master Cylinder Fluid Level​

Bleeding Brakes​

Electrical​

Electrical Static Discharge​

ESD Strap​

Direction Control Switch​

Check the Return-to-Neutral​

High Current Connections Definition​

Hydraulics​

Check Hydraulic Functions​

Hydraulic Fluid​

Changing Hydraulic Fluid and Filter​

Hydraulic System Components​

Replacing the Hydraulic Pump and Motor​

Hydraulic Control Valve Assembly​

Bendi AC Pump Speed in RPMs​

Hydraulic Control Valve and Switches Removal​

Hydraulic Lift Spool Sensor​

Hydraulic Fittings and Hoses​

Side Shift Circuit​

Steering​

Steering Wheel Removal​

Steering Column (Console) Removal​

Steering Orbital Control Unit​

Front Rotation Assembly​

Removing the Steering Actuator​

Steer (Front Rotation) Sensor​

Steering Column and Dash Display Assembly​

Emergency Stop Button​

Powertrain​

Inspecting the Drive System​

Rear Wheel Assembly​

Replacing the Gearbox​

Replacing the Traction Drive Motor​

Load Axle​

To Check Load Wheel Bearings​

Front Axle Assembly​

Removing the Front Axle​

Axle Installation​

Accelerator Pedal Assembly​

Safety Features​

Horn Test and/or Replace​

Seat Switch Test and/or Replace​

Seat Switch Operation​

Overhead Guard, Lighting and Alarms​

Fuses and Contactors​

Wiring Schematic​

Calibration and Programming

1314 Software Program Installation and Operation​

Software Installation Procedure​

1314 Software Installation​

The next steps will be installing the software.​

1314 Software Features and Functionality​

Main Features​

Programming the Bendi Series 6 Controllers​

Communicating with Bendi Series 6 Controllers​

Programming the Bendi Series 6 Master, Pump and Slave Controllers​

Programming Bendi Series 6​

Front and Valve I/O Modules​

Master Controller​

Truck Selection 1-B30, 2-B40, 3-B40VNA, 4-B5X​

Landoll Traction​

Hour Meter​

Maintenance Due​

1- Speed Mode​

Response​

Fine Tuning​

Current Limits​

Battery​

Monitor​

Landoll​

Inputs​

Outputs​

Battery​

Motor​

Controller​

Vehicle​

CAN Status​

Truck Type Setup​

Engage VI Calibration Procedure​

Dash Display Buttons​

Accessing the Calibration Menu​

Steering Calibration​

Throttle Calibration​

Lift Lever Calibration​

Brake Pot Calibration​

Exit the Menu and Save​

Supplier Documents

Lift Technologies Mast Service Manual​