Krone Mower conditioner BiG M 450 CR Operating Instructions 150000763-06

[Martin Welker]

Download this document, you need 1050 Gallons

Krone Mower conditioner BiG M 450 CR Operating Instructions 150000763-06
Size: 23.92 MB
Format: PDF
Language: English
Brand: Krone
Type of Machine: Mower conditioner
Type of Manual: Operators Manual, Maitenance Manual
Model: Krone BiG M 450 CR Mower conditioner
From machine number: 1147316
Part Number: 150000763-06
Publication Date: 2023
Number of Pages: 408 Pages

Contents:
Contact
1 Information on This Document
1.1 Validity
1.2 Significance of the document
1.3 Re-ordering
1.4 Applicable documents
1.5 Target group of this document
1.6 How to use this document
1.6.1 Directories and references
1.6.2 Information on direction
1.6.3 Term “machine”
1.6.4 Figures
1.6.5 Scope of the document
1.6.6 Means of representation
1.6.7 Conversion table
2 Safety
2.1 Intended use
2.2 Reasonably foreseeable misuse
2.3 Service life of the machine
2.4 Basic safety instructions
2.4.1 Importance of operating instructions
2.4.2 Personnel qualification of the operating personnel
2.4.3 Personnel qualification of the technicians
2.4.4 Children in danger
2.4.5 Structural modifications on the machine
2.4.6 Additional equipment and spare parts
2.4.7 Jobs on the machine
2.4.8 Operational safety: Technically sound condition
2.4.9 Danger zones
2.4.10 Ensuring functionality of safety devices
2.4.11 Personal protective equipment
2.4.12 Safety sign on the machine
2.4.13 Road safety
2.4.14 Parking the machine safely
2.4.15 Consumables
2.4.16 Chemicals
2.4.17 Dangers arising from environment
2.4.18 Sources of danger on the machine
2.4.19 Dangers in connection with certain activities: climbing up and down
2.4.20 Dangers in connection with certain activities: Working on the machine
2.4.21 Dangers in connection with certain activities: checking and charging batteries
2.4.22 Dangers in connection with certain activities: working on wheels and tyres
2.4.23 Behaviour in dangerous situations and in case of accidents
2.5 Safety routines
2.5.1 Shutting down and safeguarding the machine
2.5.2 Securing raised machine and machine parts against lowering
2.5.3 Carrying out oil level check and oil and filter element changes safely
2.5.4 Running actuator test
2.6 Safety sign on the machine
2.7 Information signs on the machine
2.8 Safety features
2.8.1 SMV emblem
2.8.2 Fire extinguisher
3 Data memory
4 Machine Description
4.1 Machine overview
4.1.1 Content of the storage compartments on the machine
4.2 Labelling
4.3 Lighting
4.3.1 Road travel lighting
4.3.2 Working lights
4.3.3 Maintenance lighting
4.4 Overload protection on the machine
4.5 Functional description of self-propelled mower conditioner
4.6 Functional description of GNSS receiver
4.7 SectionControl function description
4.8 Functional description of parallel tracking
4.9 Functional description of GPS guidance
5 Technical Data
5.1 Dimensions
5.2 Weights
5.3 Technically permitted maximum speed (road travel)
5.4 Engine data
5.5 Traction drive
5.6 Electrical system
5.7 Airborne noise emission
5.8 Ambient temperature
5.9 Vibration values
5.10 Consumables
5.10.1 Oils
5.10.2 Lubricating grease
5.10.3 Coolant
5.10.4 Refrigerant (air conditioning)
5.10.5 Fuel/urea
5.11 Tyres
6 Control and Display Elements
6.1 Overview of operating elements
6.2 Opening doors and windows of cabin
6.3 Control and display elements on the steering column
6.3.1 Steering column switch
6.3.2 Indicator and warning lamps
6.3.3 Switching the flashing warning light on/off
6.4 Actuating service brake
6.5 Mirror adjuster
6.6 Setting the anti-collision mirror
6.7 Keypad for wiper and warning beacon
6.8 Ladder lighting
6.9 Interior lighting
6.10 Operating elements on control lever
6.11 Control and display elements on the keypad
6.12 Main mode switch
6.13 Quick-stop switch
6.14 Ignition lock
6.15 Automatic climate control
6.15.1 Overview of automatic climate control
6.15.2 Switching on automatic climate control
6.15.3 Setting cabin temperature
6.15.4 Switching air conditioning mode on/off
6.15.5 Switching REHEAT mode on/off
6.15.6 Manually setting the evaporator fan speed
6.15.7 Switching temperature display between degrees Celsius and degrees Fahrenheit
6.15.8 Malfunctions indicated on display
6.16 Sockets
6.16.1 Cigarette lighter 12 V/24 V socket
6.16.2 12 V sockets
6.16.3 Diagnostics sockets
6.16.4 USB connection
7 Initial operation
7.1 Checklist for initial operation
7.2 Mounting fire extinguisher
7.3 Mounting licence plate
7.4 Dismounting "swathing" components from the side mounted mower
7.5 Mounting guard cloths
7.6 Mounting the anti-twist lock on the lighting module
8 Start-up
8.1 Check before start-up
8.2 Setting driver’s seat
8.2.1 Air-cushioned comfort seat
8.2.2 Steering column adjustment
8.2.3 Setting the terminal
8.2.4 Sun visor
8.2.5 Adjustable air nozzles
8.2.6 Inside rear mirror
8.3 General aspects
8.3.1 Instructional seat
8.3.2 Cooling box (version with "Insulated thermobox")
8.3.3 Topping up fresh water
8.3.4 Drawer for first-aid kit and operating instructions
9 Commissioning – mowing operation
9.1 Preparing mowers for mowing mode
9.2 Connecting the front mounted mower
9.3 Decoupling the front mounted mower
9.4 Mounting the side mounted mowers
9.5 Dismounting the side mounted mowers
9.6 Mounting components "swathing"
9.7 Dismounting the "swathing" components
9.8 Mounting the cross conveyor
9.9 Dismounting the cross conveyor
9.10 Mounting the rear weight
9.11 Removing the rear weight
9.12 Adjusting GPS guidance
9.12.1 Adjusting overlapping and beds
10 Driving and Transport
10.1 Preparing the machine for road travel
10.1.1 Transport position
10.1.2 Adjusting the width of the mowers for road travel
10.1.3 Checking lockings of lateral mowers
10.1.4 Checking side guards of lateral mowers
10.2 Starting engine
10.2.1 Observing indicator and warning lamps
10.3 Behaviour after the engine has stalled
10.4 Starting up the machine
10.4.1 Setting the acceleration behaviour
10.4.2 Notices on driving the machine
10.4.3 Driving forwards and stopping
10.4.4 Driving backward and stopping
10.5 Stopping the machine
10.5.1 Stopping machine by using control lever
10.5.2 Stopping machine with the service brake
10.6 Applying parking brake
10.7 Switching off the engine
10.8 Fitting wheel chocks
10.9 Main battery switch
10.10 Parking the machine
10.11 Recovering the Machine
10.11.1 Release the parking brake manually
10.12 Preparing the machine for shipment
10.12.1 Lashing the machine
10.12.2 Removing the machine wheels
11 Operation
11.1 Field Mode
11.1.1 Working position
11.1.2 Field mode on slopes
11.1.3 Operating mowers
11.1.4 Fast change of direction of travel (fast reversing)
11.1.5 Switching the mower drive on and off
11.2 Folding up/folding down side guards
11.3 Front guard
11.3.1 Folding up the front guard
11.3.2 Fold down the front guard
11.4 Inclination sensor
11.4.1 Distribution of traction
11.4.2 Side shift front mounted mower
11.5 PowerSplit
11.6 Operating SectionControl
11.7 Operating GPS guidance
12 Terminal
12.1 Display design
12.2 Description display
12.3 Navigation module
12.4 Possible terminals
12.5 Input window
12.6 Selection window
13 Terminal machine functions
13.1 Status line
13.2 Malfunctions indicated on malfunction warning panel
13.2.1 Warning lamps – urea tank filling level
13.2.2 Warning lamps – urea quality, errors or manipulation on the exhaust aftertreatment system
13.3 Keys in the title bar
13.3.1 “Counters” menu
13.3.2 “Error” menu
13.3.3 Main menu
13.4 Direct input “Field mode”
13.5 Information area
13.6 Engine and driving data display range
13.7 Traction drive indicator lights
14 Terminal – Menus
14.1 Menu structure
14.2 Bringing up menu level
14.3 Navigating in menus
14.3.1 Changing/saving parameter
14.4 “Diagnostics” menu explanation
14.5 Menu "key test" explanation
14.6 "Lighting" menu
14.7 "Mirror" menu
15 Settings
15.1 Adjusting engine speed
15.2 Setting in the terminal
15.2.1 Manual settings
15.2.2 Setting cutting height
15.2.3 Setting the mower relief
15.2.4 Setting the degree of conditioning
15.3 Settings on front mounted mower
15.3.1 Setting the side guards on the front mounted mower
15.3.2 Increasing cutting height at front mounted mower with high-cut skids
15.3.3 Setting swath width
15.3.4 Setting the lifting height at the front mounted mower
15.3.5 Setting roller distance
15.4 Settings on the side mounted mowers
15.4.1 Setting the side guards on the side mounted mowers
15.4.2 Checking/setting locking of side guards
15.4.3 Adjusting the scraper sheet
15.4.4 Increasing the cutting height at the side mounted mowers by means of high-cut skids
15.4.5 Setting wide spreading
15.4.6 Setting roller distance
15.4.7 Impact damage protection system
16 Maintenance - General Information
16.1 Observe the service record booklet
16.2 Maintenance table
16.2.1 Maintenance – Before the season
16.2.2 Maintenance – After the season
16.2.3 Maintenance - once after 1 hour
16.2.4 Maintenance – 6 times after every 10 hours
16.2.5 Maintenance - Once after 50 hours
16.2.6 Maintenance – Once after 500 hours
16.2.7 Maintenance – Once after 1,000 km
16.2.8 Maintenance – at the beginning of the cold season
16.2.9 Maintenance - Every 10 hours, but at least once a day
16.2.10 Maintenance - Every 50 hours
16.2.11 Maintenance - every 100 hours
16.2.12 Maintenance - every 250 hours
16.2.13 Maintenance - Every 500 hours
16.2.14 Maintenance - every 1,000 hours but at least at the end of the season
16.2.15 Maintenance – Every 1,000 hours, but at least before the season
16.2.16 Maintenance – Every 2,000 hours
16.2.17 Maintenance – Every 2 years
16.2.18 Maintenance - as required
16.3 Tightening torques
16.4 Cleaning the machine
17 Maintenance - Engine
17.1 Engine overview
17.2 Dirt deposits in engine compartment
17.2.1 Cleaning engine compartment with compressed air
17.3 Engine oil level
17.3.1 Checking engine oil level
17.3.2 Topping up engine oil
17.4 Cleaning fuel tank
17.5 Fuel prefilter/water separator
17.6 Refuelling
17.7 Urea filter
17.8 Topping up urea solution
17.9 Venting the fuel prefilter/water separator
17.10 Engine coolant
17.11 Checking the engine coolant level
17.12 Checking engine piping
17.12.1 Checking pipework in the air conditioning and heating system
17.12.2 Check pipework of the engine cooling system and the charge air
17.12.3 Checking pipework of the air intake
17.12.4 Checking fuel lines
17.12.5 Check pipework of the exhaust aftertreatment system
17.13 Cleaning air filter
17.14 Shutting down the diesel engine
18 Maintenance – Basic Machine
18.1 Cleaning the windows and outside rear-view mirrors of the cabin
18.2 Checking/refilling windscreen washer system
18.3 Maintaining air conditioning and heating
18.3.1 Components of air conditioning
18.3.2 Carrying out a visual inspection at the receiver/dryer
18.3.3 Checking the condition and filling quantity of refrigerant
18.3.4 Replacing/cleaning fresh air filter
18.3.5 Replacing/cleaning circulation filter
18.4 Cleaning cooler and cooler compartment
18.5 Maintaining chassis
18.5.1 Checking attachment of steering cylinder
18.5.2 Checking fitting of track rod
18.5.3 Checking the hub cover of the rear axle, with front wheel drive version
18.6 Maintaining belt drives
18.6.1 Checking kraftband
18.6.2 Checking pulley
18.6.3 Checking the belt tension
18.7 Maintaining tyres and wheels
18.7.1 Checking/maintaining tyres
18.7.2 Retighten wheel nuts
18.7.3 Running direction of tyres
18.8 Tighten the screw connections on the central support/chassis
18.9 Re-adjust the transport lock
18.10 Checking the fire extinguisher
19 Maintenance – mowing units
19.1 Dismounting/mounting the guard for the front mounted mower input gearbox
19.2 Dismounting/mounting the guard of the auger drive
19.3 Maintaining belt drives
19.3.1 Checking kraftband
19.3.2 Checking pulley
19.3.3 Checking/setting belt tension of auger drive
19.3.4 Relieving/tensioning belt drive of auger drive
19.3.5 Changing kraftband “belt drive side mounted mowers”
19.3.6 Change kraftband "belt drive of front mounted mower"
19.4 Cutterbar
19.4.1 Rotary hub
19.4.2 Replacing the shear bolt at the rotary hub
19.4.3 Check/change blades
19.4.4 Check/replace retaining bolts
19.4.5 Checking/replacing the blade carrier
19.4.6 Checking impact stops on the cutterbar
19.4.7 Check/replace cutting discs/mower drums
19.4.8 Oil level inspection and oil change on the cutter bar
19.5 Check guard cloths
19.6 Vent friction clutch
19.7 Raising mowers
20 Maintenance - Lubrication
20.1 Lubricating universal shafts
20.2 Lubricate the intermediate gear
20.3 Lubrication chart - machine
21 Maintenance – Central Lubrication System
21.1 Lubricants
21.2 Filling the lubricant tank
21.3 Check filling level
21.4 Starting intermediate lubrication
22 Maintenance - Hydraulic System
22.1 Pressure limiting valves
22.2 Hydraulic oil
22.3 Maintaining hydraulic oil tank
22.4 Changing high-pressure filter
22.5 Checking hydraulic hoses
22.6 Draining oil from the trailing oil line
23 Maintenance – Electrics
23.1 Batteries
23.1.1 Cleaning and maintaining batteries
23.1.2 Charging batteries
23.1.3 Replacing batteries
23.2 Maintaining starter
24 Maintenance - Gearbox
24.1 Overview of gearboxes
24.2 Maintaining transfer gearbox
24.3 Maintaining input gearbox of front mounted mower
24.4 Maintaining main gearbox of front mounted mower
24.5 Maintaining intermediate gearbox on the mowers
24.6 Maintain main gearbox of side mounted mowers
24.7 Maintaining wheel hub gearbox
24.7.1 Maintaining wheel hub gearbox front/right
25 Malfunction, Cause and Remedy
25.1 Disturbances of the electrics/electronics
25.1.1 Overview of control units
25.1.2 Overview of fuses
25.1.3 Overview sensors
25.1.4 Overview of actuators
25.1.5 Faults on the camera
25.2 Malfunctions in the central lubrication unit
25.2.1 Distributor blocks of central lubrication system
25.2.2 Searching for the error in the central lubrication system
25.3 External starting of the machine
25.4 Calibrate mower load relief
25.5 Calibrate traction drive
25.6 Calibrating the axles
25.7 Calibrating cutting height
25.8 Finely calibrating the cutting height
25.9 Calibrating inertial sensor (inclination sensor)
25.10 Calibrating end positions of the mowers
25.11 Car jack contact points
25.12 Jacking up the machine
26 Waste disposal
27 Index
28 Declaration of conformity