Krone Forage harvesters BiG X 480 Operation and Maintenance Manual 1092378

[Martin Welker]

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Krone Forage harvesters BiG X 480 Operation and Maintenance Manual 1092378
Size: 40.60 MB
Format: PDF
Language: English
Brand: Krone
Type of Machine: Forage harvesters
Type of Manual: Operation and Maintenance Manual
Model: Krone BiG X 480 BX201-12 Forage harvesters
Serial Number: 1092378
Publication Date: 2022
Number of Pages: 646 Pages

Contents:
Contact
Information for enquiries and orders
Contact data of your dealer
1 Information on This Document
1.1 Validity
1.2 Significance of the document
1.3 Re-ordering
1.4 Applicable documents
1.5 Target group of this document
1.6 How to use this document
2 Safety
2.1 Intended use
2.2 Reasonably foreseeable misuse
2.3 Service life of the machine
2.4 Basic safety instructions
2.5 Safety routines
2.6 Safety labels on the machine
2.7 Information labels on the machine
2.8 Safety equipment
3 Data memory
4 Machine Description
4.1 Machine overview
4.2 Labelling
4.3 Lighting
4.4 Function description chopping crops
5 Technical Data
5.1 Dimensions
5.2 Weights
5.3 Technically permitted maximum speed (road travel)
5.4 Engine data
5.5 Traction drive
5.6 Electrical system
5.7 Airborne noise emission
5.8 Ambient temperature
5.9 Vibration values
5.10 tow coupling
5.11 Power supply for headers – power
5.12 Power supply for headers – hydraulics
5.13 Power supply for headers – electrics
5.14 Consumables
5.15 Tyres
5.16 Total weights and axle loads
5.17 Released headers
6 Control and Display Elements
6.1 Overview of operating elements
6.2 Opening doors and windows of cabin
6.3 Control and display elements on the steering column
6.4 Actuating service brake
6.5 Actuate the trailer brake system (for "trailer brake system" version)
6.6 Actuating the momentary foot switches (for "Momentary foot switches in the cabin" version)
6.7 Mirror adjuster
6.8 Keypad for wiper and warning beacon
6.9 Lighting on the cabin ladder and right ladder
6.10 Interior lighting
6.11 Operating elements on control lever
6.12 Control and display elements on the keypad
6.13 Main mode switch
6.14 Quick-stop switch
6.15 Navigation module
6.16 Ignition lock
6.17 Additional keypad
6.18 Sockets
6.19 Grinding control unit
6.20 Quick-stop switch grinding control unit
6.21 Opening and closing side hoods and rear hood
7 Initial operation
7.1 Checklist for initial operation
7.2 Mounting warning panels in operating position
7.3 Mounting fire extinguisher
7.4 Mounting licence plate
8 Start-up
8.1 Check before start-up
8.2 Setting driver’s seat
8.3 General aspects
9 Start-up – Grass mode/direct cut header
9.1 Removing the corn conditioner
9.2 Installing the grass channel
9.3 Adjusting the air intake
9.4 Removing round brushes from the rotating screen
9.5 Setting Lifting Unit Hydraulics
9.6 Removing grain capture sheet
9.7 Removing spout extension
9.8 Mounting camera into grass mode position (for "auto-loading system" version)
9.9 Dismounting camera when in maize mode position (for "auto-loading system" version)
9.10 Removing rear weight
9.11 Removing husk comb (version with "Husk comb")
9.12 Removing additional axle
10 Commissioning – Maize mode
10.1 Removing the grass channel
10.2 Installing the corn conditioner
10.3 Adjusting the air intake
10.4 Pressing round brushes onto the rotating screen
10.5 Adjusting the lifting unit hydraulics
10.6 Mounting grain capture sheet
10.7 Mounting spout extension
10.8 Mounting camera into maize mode position (for "auto-loading system" version)
10.9 Dismounting camera when in grass mode position (for "auto-loading system" version)
10.10 Attaching rear weight
10.11 Installing husk comb (version with "Husk comb")
10.12 Mounting additional axle
11 Commissioning – Grass/maize mode for the transition period
12 Start-up – Attaching and removing EasyFlow
12.1 Mounting EasyFlow
12.2 Removing EasyFlow
12.3 Putting Down EasyFlow
13 Commissioning – Attaching and removing XCollect
13.1 Attaching XCollect
13.2 Removing XCollect
13.3 Parking XCollect
14 Start-up – Attaching and removing EasyCollect
14.1 Mounting EasyCollect
14.2 Removing EasyCollect
14.3 Putting down EasyCollect
15 Start-up – Attaching and removing XDisc
15.1 Mounting XDisc
15.2 Removing XDisc
15.3 Putting down XDisc
16 Driving and Transport
16.1 Preparing the machine for road travel
16.2 Starting engine
16.3 Behaviour after the engine has stalled
16.4 Starting up machine
16.5 Stopping the machine
16.6 Couple brake pedals (for "trailer brake system" version)
16.7 Applying parking brake
16.8 Switching off the engine
16.9 Fitting wheel chocks
16.10 Main battery switch
16.11 Parking the machine
16.12 Towing the machine
16.13 Preparing the machine for shipment
17 Operation device
17.1 Raising and lowering lifting unit
17.2 Aligning pendulum tube horizontally
17.3 Releasing header locking
17.4 Trailer operation
17.5 Additional axles
17.6 Silage additives unit
17.7 Field mode on slopes
17.8 Fast change of direction of travel (fast reversing)
17.9 Operating intake/header
17.10 Lifting unit control
17.11 Setting spout
17.12 Adjusting discharge distance
17.13 TractionControl/Traction control system
17.14 Automatic steering system
17.15 Setting chop length
17.16 Metal detection
17.17 RockProtect
17.18 ConstantPower
17.19 Engine speed management
17.20 AutoScan
17.21 CropControl
17.22 PowerSplit
17.23 Contents sensor system
17.24 Operating VariQuick electrically
17.25 Operating VariLOC chop length gearbox
17.26 Operating the auto-loading system
17.27 Operating the dirt seal
18 Terminal
18.1 Display design
18.2 Description display
18.3 Possible terminals
18.4 Input window
18.5 Selection window
19 Terminal machine functions
19.1 Status line
19.2 Malfunctions indicated on malfunction warning panel
19.3 Keys in the title bar
19.4 Direct input “Field mode”
19.5 Information area
19.6 Engine and driving data display range
19.7 Displaying malfunctions in the "Engine and driving data" display range
19.8 Traction drive indicator lights
20 Terminal - Menus
20.1 Menu structure
20.2 Bringing up menu level
20.3 Navigating in menus
20.4 “Diagnostics” menu explanation
20.5 "Machine" menu
20.6 “Cabin” menu
20.7 "Lubrication" menu
20.8 "Crop flow" menu
20.9 "Spout" menu
20.10 “Engine” menu
20.11 “Hydraulics” menu
20.12 “Drive Functions” menu
20.13 “Season Settings” menu
20.14 "User level" menu
21 Settings
21.1 Optimising crop flow
21.2 Optimising discharge capacity of the machine
21.3 Setting deflector sheet on the corn conditioner
22 Maintenance - General Information
22.1 Maintenance table
22.2 Tightening torques
22.3 Cleaning the machine
22.4 Compressed air connections to clean with compressed air
23 Maintenance - Engine
23.1 Engine overview
23.2 Dirt deposits in engine compartment
23.3 Engine oil level
23.4 Fuel prefilter/water separator
23.5 Changing urea filter inserts
23.6 Cleaning the non-return valve on the urea pump module
23.7 Refuelling
23.8 Topping up urea solution
23.9 Vent fuel filter
23.10 Engine coolant
23.11 Checking the engine coolant level
23.12 Checking engine piping
23.13 Cleaning air filter
23.14 Replacing safety cartridge
23.15 Shutting down the diesel engine
24 Maintenance – Compressed Air System
24.1 Drain condensation water from the compressed air tank
24.2 Retighten tensioning straps at the compressed air tank
25 Maintenance – Basic Machine
25.1 Checking/refilling windscreen washer system
25.2 Maintaining air conditioning and heating
25.3 Cleaning cooler and cooler compartment
25.4 Draining coolant
25.5 Maintaining chassis
25.6 Maintaining brake (Bosch)
25.7 Maintaining belt drives
25.8 Maintaining tyres and wheels
25.9 Maintaining tow coupling
25.10 Checking the fire extinguisher
25.11 Checking the gaps at the mudguards
26 Maintenance – Feed System
26.1 Removing intake unit with mounting cart
26.2 Mounting intake unit with installation cart
26.3 Removing intake unit with header
26.4 Mounting intake unit with header
26.5 Grinding chopping blades
26.6 Readjusting or replacing grinding stone
26.7 Readjusting or changing chopping blades
26.8 Working with half the number of chopping blades
26.9 Turning or replacing counterblade
26.10 Operating the mounting cart of the chopper unit (for "Chopper unit mounting cart" design)
26.11 Turning or replacing conveyor bars of pre-compression roller
26.12 Changing conveyor bars on feed roller
26.13 Adjusting the distance between the scraper and flat roller
26.14 Setting the gap compression roller-scraper
26.15 Setting the tension springs of intake unit
27 Maintenance - Crop Flow
27.1 Access points to crop flow
27.2 Maintaining the corn conditioner
27.3 Maintenance discharge accelerator
27.4 Setting corn conditioner
27.5 Maintenance husk comb (version with "Husk comb")
28 Maintenance - Hydraulic System
28.1 Pressure limiting valves
28.2 Hydraulic oil
28.3 Maintaining hydraulic oil tank
28.4 Changing the high-pressure filter
28.5 Checking hydraulic hoses
29 Maintenance - Gearbox
29.1 Overview of gearboxes
29.2 Maintaining transfer gearbox
29.3 Maintaining intermediate gearbox
29.4 Maintaining intermediate gearbox intake
29.5 Maintaining bottom roller gearbox
29.6 Maintaining top roller gearbox
29.7 Maintaining wheel hub gearbox
29.8 Maintaining spout rotary drive gearbox
29.9 Maintaining fan gearbox
29.10 Maintaining power take-off gear
29.11 Servicing VariLOC chop length gearbox
30 Maintenance – Electrics
30.1 Batteries
30.2 Maintaining alternator
30.3 Maintaining starter
31 Maintenance - Lubrication
31.1 Lubricating universal shafts
31.2 Lubrication chart - machine
32 Maintenance – Central Lubrication System
32.1 Distributor blocks of the central lubrication unit
32.2 Lubricants
32.3 Filling the lubricant tank
32.4 Check filling level
32.5 Starting intermediate lubrication
33 Malfunction, cause and remedy
33.1 Electrics/electronics BiG X defective
33.2 Malfunctions in the central lubrication unit
33.3 External starting of the machine
33.4 Removing crop blockages in area of crop flow
33.5 Car jack contact points
34 Waste disposal
Index
35 Declaration of conformity