Komatsu Forklift FD40Z-5 to FD45Z-6, FG35S-5 to FG45S-6 Shop Manual

[Hubert Veidt]

Download this document, you need 1605 Gallons

Komatsu Forklift FD40Z-5 to FD45Z-6, FG35S-5 to FG45S-6 Shop Manual
Size: 20.5 MB
Format: PDF
Language: English
Brand: Komatsu
Type of Machine: Forklift
Type of Manual: Shop Manual
Model: FD40Z-5 FG40Z-5 FG40Z-6 FD40-5 FG45-5 FG45-6 FG45S-5 FG45S-6 FD45-5 FG40-5 FG40-6 FG35S-5 FG35S-6
Number of Pages: 620 Pages

Contents:
FORWORD
DISASSEMBLY AND ASSEMBLY DIAGRAM
DESCRIPTION OF THE SYMBOLS
GENERAL
DISASSEMBLY AND ASSEMBLY
GENERAL VIEW
SPECIFICATIONS
ENGINE PERFORMANCE CURVE
WEIGHT TABLE
INSPECTION AND MAINTENANCE
TURBOCHARGER (S6D95L)
CYLINDER HEAD
VALVE AND VALVE GUIDE
ROCKER ARM SHAFT, PUSH ROD AND TAPPET
CYLINDER BLOCK
PISTON, PISTON RING AND PISTON PIN
CONNECTING ROD
TIMING GEAR
CAMSHAFT
FLYWHEEL AND FLYWHEEL HOUSING
REGULATOR VALVE
WATER PUMP AND THERMOSTAT
CYLINDER HEAD SECTION
CYLINDER BLOCK SECTION
GENERAL STRUCTURE
INTAKE AND EXHAUST SYSTEM
ENGINE BODY
LUBRICATION SYSTEM
FUEL SYSTEM
COOLING SYSTEM
ELECTRICAL SYSTEM
TESTING AND ADJUSTING DATA
FUEL INJECTION PUMP CALIBRATION DATA
STANDARD VOLUME OF FUEL INJECTION
ADJUSTMENT OF GOVERNOR
PERFORMANCE TEST
METHOD OF USING TROUBLESHOOTING CHART
POINTS TO REMEMBER WHEN TROUBLESHOOTING
STARTING PERFORMANCE IS POOR
ENGINE DOES NOT START
ENGINE DOES NOT PICK UP SMOOTHLY (FOLLOW-UP IS POOR)
ENGINE STOPS DURING OPERATIONS
ENGINE DOES NOT ROTATE SMOOTHLY
ENGINE LACKS OUTPUT (NO POWER)
EXHAUST GAS IS BLACK (INCOMPLETE COMBUSTION)
OIL CONSUMPTION IS EXCESSIVE (OR EXHAUST GAS IS BLUE)
OIL BECOMES CONTAMINATED QUICKLY
FUEL CONSUMPTION IS EXCESSIVE
OIL IS IN COOLING WATER, OR WATER SPURTS BACK, OR WATER LEVEL GOES DOWN
OIL PRESSURE LAMP LIGHTS UP (DROP IN OIL PRESSURE)
OIL LEVEL RISES
WATER TEMPERATURE BECOMES TOO HIGHT (OVERHEATING)
ABNORMAL NOISE IS MADE
VIBRATION IS EXCESSIVE
General view
MAINTENANCE STANDARD
CRANKSHAFT
STRUCTURE AND FUNCTION
COOLING SYSTEM
COOLING CIRCUIT
WATER PUMP
THERMOSTAT
WATER INLET
ELECTRICAL SYSTEM
STARTING MOTOR
ALTERNATOR
ENGINE MECHANICAL
ENGINE MAINTENANCE/ENGINE TUNE-UP
ENGINE MAINTENANCE
TROUBLE DIAGNOSES AND CORRECTIONS
ENGINE TUNE-UP
FUEL SYSTEM
FUEL PUMP
CARBURETOR
MECHANICAL GOVERNOR
SERVICE DATA AND SPECIFICATIONS
LUBRICATION SYSTEM
LUBRICATION CIRCUIT
OIL PUMP
SERVICE DATA SPECIFICATIONS
SPECIAL SERVICE TOOLS
CONVERSION TABLE
DISASSEMBLY AND ASSEMBLY OF COMPONENTS
STRUCTURE
FLOW CHART
REMOVAL AND INSTALLATION OF UNIT
TESTING AND ADJUSTING
MAINTENANCE AND INSPECTION PROCEDURE
ADJUSTMENT OF PARKING BRAKE LEVER
TROUBLESHOOTING