Komatsu Forklift FD200-7 FD250-7 Shop Manual SEN06609-04 2026

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Komatsu Forklift FD200-7 FD250-7 Shop Manual SEN06609-04 2026
Size: 18.28 MB
Format: PDF
Language: English
Brand: Komatsu
Type of Machine: Forklift
Type of Manual: Shop Manual, Electric and Hydraulic Diagrams
Model: Komatsu FD200-7 FD250-7 Forklift
Serial Number:
FD200- 2601 and up
FD250- 3601 and up
Part Number: SEN06609-04
Publication Date: 2026
Number of Pages: 342 Pages

Contents:
10. Outline

Specifications​

Safety items for maintenances​

Standard tightening torque table​

How to use Loctite​

20. Testing and adjusting

Service data​

Replace fuel filter​

TORQFLOW transmission case​

Drive axle and brake​

Adjust accelerator pedal​

Adjust parking brake​

Measure lift and tilt cylinder drift (Lift truck with fork specification)​

Lubrication points​

Cooling system​

Check and replace alternator belt​

Check and replace auto-tensioner​

Hydraulic tank​

Adjust mast​

Air bleeding procedure​

Specified fuels and lubricants​

Lamp display of KOMTRAX terminal​

Brake accumulator​

Work equipment accumulator​

30. Removal and installation

Weight table​

Remove and install units​

Engine​

Torque converter and transmission​

Mast​

Lift cylinder​

Removal and installation of KOMTRAX terminal​

Battery​

Wheel​

40. Disassembly and assembly

Torque converter​

TORQFLOW transmission​

Transmission control valve​

Drive axle and brake​

Brake valve​

Steering axle​

Parking brake​

Steering valve​

Hydraulic pump​

Work equipment control valve​

Mast​

Lift cylinder​

Tilt cylinder​

Power steering cylinder​

Side shift cylinder​

Disassemble lift cylinder and tilt cylinder​

50. Maintenance standard

Torque converter​

TORQFLOW transmission​

Transmission control valve​

Differential​

Disc brake​

Steering axle​

Power steering cylinder​

Brake valve​

Work equipment control valve​

Lift cylinder​

Tilt cylinder​

Mast, fork carriage, and fork​

60. Structure and function

Torque converter​

TORQFLOW transmission​

Automatic transmission​

Drive axle and brake​

Steering system​

Steering axle​

Work equipment​

Meter panel​

Electric circuit diagram (1/2)​

Electric circuit diagram (2/2)​

Hydraulic circuit diagram​

70. Yearly inspection criteria
80. Troubleshooting

Check functions of troubleshooting tools and failure codes​

Failure codes table​

Electrical-system failure code record display function (only for interlock controller system)​

Troubleshooting by failure code (only for interlock controller system)​

Checking water pump for water leakage​