John Deere Series 300 3029 4039 4045 6059 6068 OEM Diesel Engine Service Manual OMRG18293

[Martin Welker]

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John Deere Series 300 3029 4039 4045 6059 6068 OEM Diesel Engine Service Manual OMRG18293
Size: 6.99 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Engine
Type of Manual: Service Manual
Model: John Deere Series 300 3029 4039 4045 6059 6068 OEM Diesel Engine
Part Number: OMRG18293
Number of Pages: 119 Pages

Contents:
Introduction
Engine Owner
Identification Views
3029d Engine
4039t Engine
4045t Engine
6068t Engine
Contents
Record Keeping
Engine Serial Number Plate
Record Engine Serial Number
Engine Option Codes
Engine Option Codes—Continued
Record Pto Serial Number
Record Fuel Injection Pump Model Number
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Bypass Starting
Handle Fuel Safely—Avoid Fires
Prepare For Emergencies
Handle Starting Fluid Safely
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear Of Rotating Drivelines
Practice Safe Maintenance
Work In Ventilated Area
Avoid High-Pressure Fluids
Remove Paint Before Welding Or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Cooling System Safely
Dispose Of Waste Properly
Fuels, Lubricants, And Coolant
Diesel Fuel
Diesel Fuel Storage
Filling Fuel Tank
Minimizing The Effect Of Cold Weather On Diesel Engines
Engine Break-In Oil
Engine Oil
Oilscan® And Coolscan™
Alternative And Synthetic Lubricants
Grease
Lubricant Storage
Engine Coolant Requirements
Engine Coolant Requirements—Continued
Recommended Engine Coolant
Engine Coolant Specifications
Engine Coolant Specifications—Continued
Replenishing Supplemental Coolant Additives (Sca’s) Between Coolant Changes
Disposing Of Coolant
Engine Operating Guidelines
Instrument (Gauge) Panel
Break-In Service
Daily Prestarting Checks
Auxiliary Gear Drive Limitations
Standby Power Units
Starting The Engine
Cold Weather Operation
Warming Engine
Changing Engine Speed—Standard (Mechanical) Governor
Idling Engine
Stopping The Engine
Using A Booster Battery Or Charger
Lubrication And Maintenance
Observe Service Intervals
Use Correct Fuels, Lubricants, And Coolant
Lubrication And Maintenance Service Interval Chart
Lubrication And Maintenance/100 Hour
Lubricate Pto Clutch Shaft Bearings
Servicing Fire Extinguisher
Lubrication And Maintenance/250 Hour
Service Battery
Change Engine Oil And Filter
Fan And Alternator Belts Tension Or Replacement
Check Pto Clutch Adjustment
Lubrication And Maintenance/400 Hour
Check And Adjust Engine Valve Clearance
Lubrication And Maintenance/600 Hr/1-Yr
Lubricating Pto Clutch Internal Levers And Linkage
Clean Crankcase Vent Tube
Check Air Intake Hoses
Replace Fuel Filter Element
Check Effectiveness Of Coolant Solution
Replace Air Cleaner Elements
Check Air Intake System
Check Cooling System
Lubrication And Maintenance/1200 Hr/2-Yr
Check And Adjust Engine Speeds
Adjust Variable Speed On Generator Set Engines (Stanadyne Injection Pumps Only)
Adjust Engine Valve Clearance
Check Fuel Injection System
Inspect Turbocharger
Check Crankshaft Vibration Damper
Flush Cooling System And Replace Thermostats
Pressure Test Cooling System And Radiator Cap
Perform Engine Tune-Up
Service/As Required
Additional Service Information
Do Not Modify Fuel System
Bleed The Fuel System
Checking Coolant Level
Adding Coolant
Remove And Inspect Air Cleaner Elements
Cleaning Primary Filter Element
Washing Primary Filter Element
Inspecting Primary Filter Element
Element Storage
Replace Fan And Alternator Belts
Power Take-Off (Pto) Clutch
Check Fuses
Troubleshooting
General Troubleshooting Information
Engine Wiring Diagram Legend
Wiring Diagram—North American Series 300 Engines
Engine Wiring Diagram Legend
Wiring Diagram—European (Saran) Series 300 Engines
Diagnosing Engine Malfunctions
Diagnosing Electrical System Malfunctions
Storage
Use Ar41785 Engine Storage Kit
Storing The Engine
Removing Engine From Storage
Specifications
General Oem Engine Specifications
General Oem Engine Specifications—Continued
General Oem Engine Specifications—Continued
Fuel Injection Pump Specifications‰1¿
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt And Cap Screw Torque Values
Metric Bolt And Cap Screw Torque Values
Lubrication And Maintenance Records
Using Lubrication And Maintenance Records
Daily (Prestarting) Service
100 Hour Service
250 Hour Service
400 Hour Service
600 Hour/1-Year Service
1200 Hour/2-Year Service
Service As Required
John Deere Service Literature Available
Parts Catalog
Operator’s Manual
Technical And Service Manuals
Fmo And Fos Manuals
John Deere Service Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service
Index
A
Acid Burns
Additives
Coolant
Adjust Valve Clearance
Air Cleaner
Air Cleaner
Service
Air Filter Element, Washing
Air Intake System
Alternator Belts
Alternator Belts
Auxiliary Gear Drive Limitations
B
Batteries
Batteries
Battery Acid Burns
Battery Explosion
Belts, Fan And Alternator
Belts, Fan And Alternator
Booster Battery Charger
Break-In Engine Oil
Break-In Oil
Break-In Service
C
Chart
Maintenance
Service Interval
Check Valve Clearance
Clutch
Adjust
Codes, Option
Codes, Option
Fuel Injection
Cold Weather Aids
Cold Weather Operation
Controls
Coolant
Coolant
Coolant
Additives
Disposing
Level
Products
Requirements
Coolant Effectiveness
Coolant Solution
Coolant, Engine
Coolant, Engine
Specifications
Cooling System
Cooling System
Pressure Test
Cooling System Service
Crankcase Vent Tube
Clean
Crankshaft Vibration Damper
D
Damper, Crankshaft Vibration
Diesel Fuel
E
Electrical System Troubleshooting
Engine
Break-In
Coolant
Coolant
Coolant
Idling
Oil
Oil
Oil
Oil
Oil Filter
Oil Level
Serial Number
Serial Number
Engine Coolant
Engine Coolant
Disposing
Products
Requirements
Specifications
Engine Electrical System
Wiring Diagram Legend
Wiring Diagram Legend
Wiring Diagram—European Series 300
Wiring Diagram—N. American Engines
Engine Oil
Break-In
Engine Oil Fill
Engine Speeds
Engine Starting
Engine Storage
Engine Storage Kit
Engine Troubleshooting
Engine Tune-Up
Engine Warm-Up
Engine, Option Codes
Engine, Option Codes
Fuel Injection
Engine, Specifications
Engine, Specifications
Engine, Specifications
Fuel Injection
F
Fan Belts
Fan Belts
Fire Extinguisher, Service
Fuel
Diesel
Injection System
Storage
Fuel Filter
Fuel Filters
Fuel Injection Pump Model No.
Fuel System
Modification
Fuel Tank
Fillilng
Fuses, Check
G
Gauges
Governors
Grease
H
Hand Throttle
Hour Meter
Hour Meter
I
Idling Engine
Inch Torque Values
Instruments
K
Kit, Engine Storage
L
Log Sheets
Lubrication And Maintenance
Lubricant
Alternative
Storage
Synthetic
Lubrication And Maintenance
Intervals
Service As Required
100-Hour
250-Hour
Lubrication And Maintenance Records
Lubrication, Periodic
Service As Required
100-Hour
250-Hour
Lubrication, Periodic, Daily Or Every 10 Hours
Lubrication, Periodic, Service As Required
Lubrication, Periodic, 100-Hour
Lubrication, Periodic, 1200 Hr/2-Yr
Lubrication, Periodic, 250-Hour
Lubrication, Periodic, 400-Hour
Lubrication, Periodic, 600 Hour/1-Year
M
Maintenance Intervals
Maintenance, Periodic
Service As Required
100-Hour
250-Hour
Maintenance, Periodic, 1200 Hr/2-Yr
Maintenance, Periodic, 1200 Hr/2-Yr Service
Maintenance, Periodic, 1200-Hour
Maintenance, Periodic, 600 Hour/1-Year
Maintenance, Periodic, 600-Hour
Maintenance, Periodic, 600-Hour/6-Month
Metric Torque Values
O
Oil
Engine
Oil Pressure Gauge
Oil, Engine
Oil, Engine
Oil, Engine
Oil, Engine Fill
Operating The Engine
Option Codes
Option Codes
Fuel Injection
P
Power Take-Off (Pto)
Power Take-Off (Pto)
Power Take-Off (Pto)
Power Take-Off (Pto)
Power Take-Off (Pto)
Levers And Linkage, Lubricate
Serial Number
Prestarting Checks
Production Number
Pto
Clutch
Clutch
Clutch Shaft Bearings
Release Bearing
Shaft
Pto Clutch
R
Radiator Cap
Pressure Test
Radiator, Cap
Pressure Test
Records
Lubrication And Maintenance
S
Serial Number
Engine
Pto
Serial Number Plate
Service
Intervals
Service Interval Chart
Service, Battery
Service, Information
Solution, Coolant
Specifications
Specifications
Specifications
Coolant
Speeds, Engine
Standby Power Units
Starting, Engine
Stopping Engine
Storage
Fuel
Storage, Engine
Storing Lubricants
Synthetic Lubricants
T
Tachometer
Temperature Gauge (Coolant)
Thermostats
Torque Values
Inch
Metric
Troubleshooting
Troubleshooting
Troubleshooting
General
Tube, Crankcase Vent
Clean
Tune-Up
Turbocharger, Inspect
V
Valve Clearance
Valve Clearance
Variable Speed, Adjust
Vibration Damper
W
Warm-Up Engine
Washing Primary Air Filter Element
Wiring Diagrams
European Series 300 Engines
North American Engines