John Deere MX05 to MX15 HX06 to HX20 Rotary Cutters Service And Repair Manual TM131119

[Martin Welker]

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John Deere MX05 to MX15 HX06 to HX20 Rotary Cutters Service And Repair Manual TM131119
Size: 35.53 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Rotary Cutters
Type of Manual: Service And Repair Manual
Model: John Deere MX5, MX6, MX7, MX8, MX10, and MX15 HX6, HX7, HX10,
HX14, HX15, and HX20 CX15 and CX20 Rotary Cutters(PIN Prefix P0) Rotary Cutters
Part Number: TM131119
Number of Pages: 990 Pages

Contents:
Assemble Center Gear Case
Assemble Driveline Shields
Assemble Gear Case
Assemble Outer Gear Case
Assemble Slip Clutch
Assemble Slip Clutch-1
Assemble Torque Limiting Hub
Assemble Universal Joint
Blade Holder Specs
Blade Holder Timing
Blade Troubleshooting
Center Gear Case Specifications
Check and Adjust Imput Shaft Endplay
Check and Adjust Output Shaft Endplay
Cross Shaft Operation
Disassemble and Inspect Slip Clutch
Disassemble Center Gear Case
Disassemble Constant Velocity Joint Pull Type
Disassemble Driveline Shield
Disassemble Gear Case
Disassemble Outer Gear Case
Disassemble Splitter Gear Case
Disassemble Torque Limiting Hub
Disassemble Universal Joint
Flat Blades
Foreword
Front Chain Safety Shield
Front Rubber Safety Shield
Gear Case Identification
Gear Case Oil
Gear Case Operation
Gear Case Operation-1
General Info 2
General Info
Grease
Hydraulic Cylinder Troubleshooting
Hydraulic Cylinder Troubleshooting-1
Inspect Gear Case Components
Inspect Slip Clutch
Instal Ouput Shaft
Install DEUTSCH Contact
Install Driveline Shield
Install Gear Case Cover
Install Hitch
Install Imput Shaft
Install Seals
Install Slitter Gear Case
Install WEATHER PACK Contact
Metric Bolt and Screw Values
MX10 Specifications
OMFH337994
OMFH337995
OMP73900
Contents
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Protect Bystanders
Stay Clear of Rotating Blades
Operate Tractor and Cutter Safely
Back Up Safely
Leaving Cutter Unattended
Keep Riders Off Machine
Prepare for Emergencies
Wear Protective Clothing
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Tow Loads Safely
Observe Maximum Transport Speed
Tire Maximum Transport Speeds
Transport Safely
Use a Safety Chain
Avoid Serious Injury or Death from Accidental Lowering of Cutter
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Check Hoses for Damage
Avoid High-Pressure Fluids
Store Attachments Safely
Safety Features
Safety Signs
Replace Safety Signs
Safety Signs—Drivelines
Safety Signs—Driveline Shields
Safety Signs—Hitch
Safety Signs—Deck
Preparing the Tractor
Selecting Tractor PTO Speed
Positioning Tractor Drawbar—Pull-Type
Positioning Tractor Drawbar—Lift-Type and Semi-Mount
Adjusting Tractor Hitch—Pull-Type
Adjusting Tractor Hitch—Lift-Type and Semi Mount
Recommended Tractor Hydraulic Outlets (Pull-Type and Semi-Mount)
Checking Ballast, Wheel Spacing, and Tire Inflation
Determining Front Ballast (Lift-Type and Semi-Mount)
Preparing the Cutter
Prestarting Checklist
Positioning Hitch Pins—Lift-Type
Positioning Hitch Pins—Semi-Mount
Checking Tailwheel Support V-Bolt Torque (Pull-Type and Semi-Mou
Adjusting Tailwheel Spacing (Pull-Type and Semi-Mount)
Adjusting Cutting Height/Tailwheel Position (Lift-Type)
Attaching and Detaching
Attach Lift-Type or Semi-Mount Cutter to Tractor with Quick Coup
Attach Lift-Type or Semi-Mount Cutter to Tractor with Three-Poin
Adjusting Hitch Clevis (Pull-Type)
Attaching Pull-Type Cutter to Tractor Drawbar
Assembling Main PTO Driveline Telescoping Members (If Necessary)
Attaching PTO Driveline
Attaching to Tractor Hydraulic System (Pull-Type or Semi-Mount)
Connecting Tail/Warning Light Wiring Harness to Tractor (If Equi
Detach Cutter From Tractor
Transporting
Prepare Cutter For Transport
Follow Safe Transport Procedures
Lighting Enhancement Module Operation (If Equipped)
Driving Cutter In Turns
Keep Riders Off Machine
Operating the Cutter
Preparing Cutter for Operation—Lift-Type
Preparing Cutter for Operation—Pull-Type and Semi-Mount
Adjusting Cutting Height—Lift-Type
Adjusting Cutting Height—Pull-Type
Adjusting Cutting Height—Semi-Mount
Positioning Cutter (Semi-Mount with Hydraulic Offset)
Keep Riders Off Machine
Follow Safe Operating Procedures
Operating the Cutter for Best Performance
Turning Cutter—Lift-Type and Semi Mount
Turning Cutter—Pull-Type
Attachments Available
Lubrication and Maintenance
Lubricating and Maintaining Machine Safely
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Observe Lubrication Symbols
Every 10 Hours or Daily
Every 24 Hours
Every 50 Hours
As Required
Service
Practice Safe Service Procedures
Keep Service Area Clean
Avoid High-Pressure Fluids
Service Tires Safely
Service Severe Duty Ag Tires Safely
Disassembling and Inspecting Slip Clutch
Assembling Slip Clutch
Removing and Installing PTO Driveline—Lift-Type and Semi-Mount
Removing and Installing PTO Drivelines—Pull-Type
Checking Blade Wear
Replacing Blades
Direction of Blade Rotation
Timing Blade Holders
Replacing Skid Shoes
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
John Deere Service Keeps You On The Job
John Deere Is At Your Service
Page Number
Section 05
Section 10
Section 15
Section 20
Section 25
Section 30
Section 35
Section 40
Section 45
OMW45015
OMW49833
OMW52470
Contents
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Protect Bystanders
Stay Clear of Rotating Blades
Operate Tractor and Cutter Safely
Back Up Safely
Leaving Cutter Unattended
Keep Riders Off Machine
Prepare for Emergencies
Wear Protective Clothing
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Observe Maximum Transport Speed
Transport Safely
Use a Safety Chain (Pull-Type Hitch)
Avoid Serious Injury or Death from Accidental Lowering of Cutter
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Check Hoses for Damage
Avoid High-Pressure Fluids
Store Attachments Safely
Safety Features
Safety Signs
Safety Signs—Drivelines
Safety Signs—Driveline Shields
Safety Signs—Hitch
Safety Signs—Deck
Preparing the Tractor
Selecting Tractor PTO Speed
Positioning Tractor Drawbar
Adjusting Tractor Hitch
Recommended Tractor Hydraulic Outlets (Pull-Type and Semi-Mount)
Checking Ballast, Wheel Spacing, and Tire Inflation
Determining Front Ballast (Lift-Type and Semi-Mount)
Preparing the Cutter
Prestarting Checklist
Positioning Hitch Pins
Checking Tailwheel Support V-Bolt Torque (Pull-Type and Semi-Mount)
Adjusting Tailwheel Spacing (Pull-Type and Semi-Mount)
Adjusting Cutting Height/Tailwheel Position (Lift-Type)
Attaching and Detaching
Attaching Lift-Type or Semi-Mount Cutter to Tractor
Adjusting Hitch Clevis (Pull-Type)
Attaching Pull-Type Cutter to Tractor Drawbar
Main PTO Driveline
Attaching to Tractor Hydraulic System (Pull-Type or Semi-Mount)
Connecting Tail/Warning Light Wiring Harness to Tractor (If Equipped)
Detaching Cutter From Tractor
Transporting
Preparing Cutter For Transport
Follow Safe Transport Procedures
Lighting Enhancement Module Operation (If Equipped)
Driving Cutter In Turns
Keep Riders Off Machine
Operating the Cutter
Preparing Cutter for Operation
Adjusting Cutting Height
Positioning Cutter (Semi-Mount with Hydraulic Offset)
Keep Riders Off Machine
Follow Safe Operating Procedures
Operating the Cutter for Best Performance
Turning Cutter
Attachments Available
Lubrication and Maintenance
Lubricating and Maintaining Machine Safely
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Observe Lubrication Symbols
Lubrication and Maintenance
As Required
Service
Practice Safe Service Procedures
Keep Service Area Clean
Avoid High-Pressure Fluids
Service Tires Safely (Severe Duty Ag Tires)
Slip Clutch
Removing and Installing PTO Drivelines
Blades
Timing Blade Holders
Replacing Skid Shoes
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
John Deere Service Keeps You On The Job
John Deere Is At Your Service
Page Numbers
Section 05
1
2
3
4
5
6
7
8
9
10
11
12
Section 10
1
2
3
4
5
6
7
Section 15
1
2
3
4
5
Section 20
1
2
3
4
5
6
7
8
Section 25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Section 30
1
2
3
4
Section 35
1
2
3
4
5
6
7
8
9
10
11
Section 40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Section 45
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Section IBC
1
2
OMW53064
Contents
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Protect Bystanders
Stay Clear of Rotating Blades
Operate Tractor and Cutter Safely
Back Up Safely
Leaving Cutter Unattended
Keep Riders Off Machine
Prepare for Emergencies
Wear Protective Clothing
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Observe Maximum Transport Speed
Transport Safely
Use a Safety Chain (Pull-Type Hitch)
Avoid Serious Injury or Death from Accidental Lowering of Cutter
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Check Hoses for Damage
Avoid High-Pressure Fluids
Store Attachments Safely
Safety Features
Safety Signs
Safety Signs—Drivelines
Safety Signs—Driveline Shields
Safety Signs—Hitch
Safety Signs—Deck
Preparing the Tractor
Selecting Tractor PTO Speed
Positioning Tractor Drawbar
Adjusting Tractor Hitch
Recommended Tractor Hydraulic Outlets (Pull-Type and Semi-Mount)
Checking Ballast, Wheel Spacing, and Tire Inflation
Determining Front Ballast (Lift-Type and Semi-Mount)
Preparing the Cutter
Prestarting Checklist
Positioning Hitch Pins
Checking Tailwheel Support V-Bolt Torque (Pull-Type and Semi-Mount)
Adjusting Tailwheel Spacing (Pull-Type and Semi-Mount)
Adjusting Cutting Height/Tailwheel Position (Lift-Type)
Attaching and Detaching
Attaching Lift-Type or Semi-Mount Cutter to Tractor
Adjusting Hitch Clevis (Pull-Type)
Attaching Pull-Type Cutter to Tractor Drawbar
Main PTO Driveline
Attaching to Tractor Hydraulic System (Pull-Type or Semi-Mount)
Connecting Tail/Warning Light Wiring Harness to Tractor (If Equipped)
Detaching Cutter From Tractor
Transporting
Preparing Cutter For Transport
Follow Safe Transport Procedures
Lighting Enhancement Module Operation (If Equipped)
Driving Cutter In Turns
Keep Riders Off Machine
Operating the Cutter
Preparing Cutter for Operation
Adjusting Cutting Height
Positioning Cutter (Semi-Mount with Hydraulic Offset)
Keep Riders Off Machine
Follow Safe Operating Procedures
Operating the Cutter for Best Performance
Turning Cutter
Attachments Available
Lubrication and Maintenance
Lubricating and Maintaining Machine Safely
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Observe Lubrication Symbols
Lubrication and Maintenance
As Required
Service
Practice Safe Service Procedures
Keep Service Area Clean
Avoid High-Pressure Fluids
Service Tires Safely (Severe Duty Ag Tires)
Slip Clutch
Removing and Installing PTO Drivelines
Blades
Timing Blade Holders
Replacing Skid Shoes
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
John Deere Service Keeps You On The Job
John Deere Is At Your Service
Page Numbers
Outer Gear Case
PTO Driveline Troubleshooting
Rear Axle Specifications
Rear Chain Safety Shield
Remove and Install Offset Cylinder
Remove and Install Air Suspension Spring
Remove and Install Blade Holder Round Pan
Remove and Install Center Gear Case
Remove and Install Cross Shaft
Remove and Install Gear Case
Remove and Install Lift Cylinderr
Remove and Install Outer Gear Case
Remove and Install PTO Driveline
Remove and Install PTO Driveline-Pull Type
Remove and Install Rear Axle Pivot FRame
Remove and Install Rear Wheel Axles
Remove Driveline Shield
Remove Hitch
Remove Splitter Gear Case
Repalcing Blades
Replace Bearings
Replace CPC
Replace Cross Shaft Shear Bolt
Replace DEUTSCH Connectors
Replace Driveline Tube
Replace METRI-PACK Connectors
Replace Pedestal Support Bearing Pull-Type
Replace WEATHER PACK Connector
Slip Clutch Operation
Slip Clutch Troubleshooting
Speficications
Splitter Gear Cae Specifications
Unified Inch Bolt Values