Manual PDF John Deere Excavator E240 E240LC E260LC Repair Technical Manual TM14399X019 2020

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John Deere Excavator E240 E240LC E260LC Repair Technical Manual TM14399X019 2020
Size: 19.32 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Excavator
Type of Manual: Repair Technical Manual
Model: John Deere E240 ; E240LC ; E260LC Excavator
PIN:
1YNE24BS_ _CXXXXXX— (1YNE24BS DXXXXXX-)
1YNE24BS_ _DXXXXXX— (1YNE24BS CXXXXXX-)
1YNE24BL_ _CXXXXXX— (1YNE24BL DXXXXXX-)
1YNE24BL_ _DXXXXXX— (1YNE24BL CXXXXXX-)
1YNE26BL_ _CXXXXXX— (1YNE26BL DXXXXXX-)
1YNE26BL_ _DXXXXXX— (1YNE26BL CXXXXXX-)
Date: 2020
Part Number: TM14399X019
Number of Pages: 299 Pages

Contents:
Introduction

Foreword​

Manual Identification—READ THIS FIRST!​

Serial Number Listing Information​

Contents
General Information

Safety​

Recognize Safety Information​

Follow Safety Instructions​

Operate Only If Qualified​

Wear Protective Equipment​

Protect Against Noise​

Avoid Unauthorized Machine Modifications​

Inspect Machine​

Stay Clear of Moving Parts​

Avoid High-Pressure Fluids​

Avoid High-Pressure Oils​

Work In Ventilated Area​

Avoid Static Electricity Risk When Refueling​

High Debris Applications​

Prevent Fires​

In Case of Machine Fire​

Prevent Battery Explosions​

Clean Debris from Machine​

Handle Chemical Products Safely​

Handle Starting Fluid Safely​

Decommissioning — Proper Recycling and Disposal of Fluids and Components​

Prepare for Emergencies​

Add Cab Guarding for Special Uses​

Use Steps and Handholds Correctly​

Start Only From Operator′s Seat​

Operating or Traveling On Public Roads​

Use and Maintain Seat Belt​

Prevent Unintended Machine Movement​

Avoid Work Site Hazards​

Keep Riders Off Machine​

Avoid Backover Accidents​

Avoid Machine Tip Over and Machine Damage​

Use Special Care When Lifting Objects​

Use Care When Swinging Machine​

Operate Boom With Care​

Avoid Power Lines​

Use Special Care When Operating​

Inspect and Maintain ROPS​

Travel Safely​

Add and Operate Attachments Safely​

Park and Prepare for Service Safely​

Service Machines Safely​

Service Cooling System Safely​

Service Accumulator Systems Safely​

Remove Paint Before Welding or Heating​

Make Welding Repairs Safely​

Drive Metal Pins Safely​

Use Proper Lifting Equipment​

Torque Values​

Metric Bolt and Cap Screw Torque Values​

Additional Metric Cap Screw Torque Values​

Unified Inch Bolt and Cap Screw Torque Values​

Service Recommendations for 37° Flare and 30° Cone Seat Connectors​

Service Recommendations for O-Ring Boss Fittings​

Straight Fitting​

Angle Fitting​

Service Recommendations for Flared Connections—Straight or Tapered Threads​

Service Recommendations for Flat Face O-Ring Seal Fittings​

O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators​

O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations​

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations​

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations​

Service Recommendations for Metric Series Four Bolt Flange Fitting​

Service Recommendations For Inch Series Four Bolt Flange Fittings​

Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations​

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings​

Service Recommendations For O-Ring Boss Fittings With Shoulder​

Metric 24° O-Ring Seal DIN 20078 Service Recommendations​

Tracks

Track System​

Track Roller Remove and Install​

Track Roller Remove and Install (Track on Machine)​

Track Roller Remove and Install (Track Removed)​

Track Guide Remove and Install​

Track Roller Disassemble and Assemble​

Track Roller Pressure Test​

Track Carrier Roller Remove and Install​

Metal Face Seals Inspection​

Track Shoe Remove and Install​

Track Chain Remove and Install​

Track Chain Disassemble and Assemble​

Sprocket Remove and Install​

Front Idler Remove and Install​

Front Idler Disassemble and Assemble​

Track Adjuster and Recoil Spring Remove and Install​

Track Adjuster and Recoil Spring Disassemble and Assemble​

Track Adjuster Cylinder Disassemble and Assemble​

Axles and Suspension Systems

Axle Shaft, Bearings, and Reduction Gears​

Travel Gear Case and Motor Remove and Install​

Travel Gear Case Disassemble and Assemble​

Disassemble Travel Gear Case​

Assemble Travel Gear Case​

Hydraulic System​

Travel Motor and Park Brake Remove and Install​

Travel Motor and Park Brake Disassemble and Assemble​

Park Brake Valve Disassemble and Assemble​

Travel Motor and Park Brake Start-Up Procedure​

Engine

Removal and Installation​

Engine Remove and Install​

Engine Remove​

Engine Install​

Engine Auxiliary System

Cooling Systems​

Radiator Remove and Install​

Hydraulic Oil Cooler Remove and Install​

Charge Air Cooler Remove and Install​

Cooling Package Remove and Install​

Cooling Package Disassemble and Assemble​

Fan, Fan Guard, and Fan Shroud Remove and Install​

Serpentine Belt Remove and Install​

Coolant Surge Tank Remove and Install​

Intake System​

Air Cleaner Remove and Install​

External Exhaust Systems​

Muffler Remove and Install​

External Fuel Supply Systems​

Fuel Tank Remove and Install​

Auxiliary Fuel Filter and Water Separator Remove and Install​

Primary Fuel Filter and Water Separator Remove and Install​

Final Fuel Filter Remove and Install​

Damper Drive (Flex Coupling)

Elements​

Damper Drive (Flex Coupling) Remove and Install​

Electrical System

Removal and Installation​

Connectors Removal and Installation​

Frame or Supporting Structure

Frame Installation​

Welding on Machine​

Chassis Weights​

Counterweight Remove and Install​

Operator`s Station

Removal and Installation​

Cab Remove and Install​

Operator Enclosure​

Windshield Remove and Install​

Front Windshield Remove and Install​

Lower Windshield Remove and Install​

Windshield Disassemble and Assemble​

Sliding Windows Remove and Install​

Windowpanes Remove and Install​

Windshield Wiper Motor Remove and Install​

Front Windshield Wiper Motor​

Lower Windshield Wiper Motor​

Seat and Seat Belt​

Seat Remove and Install​

Seat Belt Remove and Install​

Mechanical Suspension Seat Disassemble and Assemble​

Air Suspension Seat Disassemble and Assemble​

Left and Right Console Covers Remove and Install​

Left Console Covers​

Right Console Covers​

Heating and Air Conditioning​

R134a Refrigerant Cautions and Proper Handling​

Flush and Purge Air Conditioning System​

R134a Refrigerant Oil Information​

R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure​

R134a Compressor Oil Charge Check​

R134a Compressor Oil Removal​

Recover R134a Refrigerant​

Evacuate R134a System​

Charge R134a System​

Compressor Remove and Install​

Condenser Remove and Install​

Heater and Air Conditioner Remove and Install​

Heater and Air Conditioner Disassemble and Assemble​

Blower Motor Remove and Install​

Receiver-Dryer Remove and Install​

Sheet Metal and Styling

Hood and Engine Enclosure​

Side Shields Remove and Install​

Cooling Package Access Door Remove and Install​

Hydraulic Pump Access Door Remove and Install​

Side Panel Remove and Install​

Engine Hood Remove and Install​

Upper Cover Remove and Install​

Bottom Cover Remove and Install​

Excavator

Buckets​

Bucket Remove and Install​

Adjust Bucket Pivot End Play​

Bucket Pin-Up Data​

Frames​

Bucket Links Remove and Install​

Arm Remove and Install​

Boom Remove and Install​

Inspect Pins, Bushings, and Bosses—Front Attachment​

Bushings and Seal Remove and Install​

Hydraulic System​

Apply Vacuum to Hydraulic Oil Tank​

Hydraulic Component Failure Cleanup Procedure​

Pump 1 and 2 Remove and Install​

Pump 1 and 2 Disassemble and Assemble​

Pump 1 and 2 Start-Up Procedure​

Pump 1 and 2 Regulator Remove and Install​

Pump 1 and 2 Regulator Disassemble and Assemble​

Proportional Pressure Reducing Valve Remove and Install​

Pilot Pump Remove and Install​

Pilot Pump Disassemble and Assemble​

Pilot Combination Valve Manifold Remove and Install​

Pilot Combination Valve Manifold Disassemble and Assemble​

Pilot Valve (Left and Right) Remove and Install​

Pilot Valve (Left and Right) Disassemble and Assemble​

Travel Pilot Valve Remove and Install​

Travel Pilot Valve Disassemble and Assemble​

Pilot Transition Manifold Remove and Install​

Pilot Transition Manifold Disassemble and Assemble​

Control Valve Remove and Install​

Control Valve Disassemble and Assemble​

Left Control Valve Disassemble and Assemble​

Right Control Valve Disassemble and Assemble​

Hydraulic Oil Tank Remove and Install​

Hydraulic Oil Tank Disassemble and Assemble​

Boom Cylinder Remove and Install​

Boom Cylinder Disassemble and Assemble​

Arm Cylinder Remove and Install​

Arm Cylinder Disassemble and Assemble​

Bucket Cylinder Remove and Install​

Bucket Cylinder Disassemble and Assemble​

Hydraulic Cylinder Bleed Procedure​

Swing or Pivoting System

Mechanical Drive Elements​

Swing Gear Case Remove and Install​

Swing Gear Case Disassemble and Assemble​

Swing Gear Case Start-Up Procedure​

Upperstructure Remove and Install​

Swing Bearing Remove and Install​

Swing Bearing Disassemble and Assemble​

Swing Bearing Upper Seal Install​

Swing Bearing Lower Seal Install​

Hydraulic System​

Rotary Manifold Remove and Install​

Rotary Manifold Disassemble and Assemble​

Rotary Manifold Air Test​

Swing Motor and Park Brake Remove and Install​

Swing Motor and Park Brake Disassemble and Assemble​

Swing Motor and Park Brake Start-Up Procedure​

Crossover Relief Valve and Make-Up Check Valve Remove and Install​

Make-Up Check Valve Disassemble and Assemble​

Case Drain Screen Fitting Remove and Install​

Dealer Fabricated Tools

Dealer Fabricated Tools​

DFT1362—Piston Wrench​

DFT1363—Piston Nut Wrench​

DFT1365—Spanner Wrench-to-Piston Adapter​

Page Number

Section 00​

Group 0001​

Group 0003​

Section 01​

Group 0130​

Section 02​

Group 0250​

Group 0260​

Section 04​

Group 0400​

Section 05​

Group 0510​

Group 0520​

Group 0530​

Group 0560​

Section 07​

Group 0752​

Section 16​

Group 1600​

Section 17​

Group 1740​

Group 1749​

Section 18​

Group 1800​

Group 1810​

Group 1821​

Group 1830​

Section 19​

Group 1910​

Section 33​

Group 3302​

Group 3340​

Group 3360​

Section 43​

Group 4350​

Group 4360​

Section 99​

Group 9900​