John Deere Excavator 85D Operation And Test Manual TM10754

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John Deere Excavator 85D Operation And Test Manual TM10754
Size: 41.07 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Excavator
Type of Manual: Operation And Test Manual
Model: John Deere 85D Excavator
Part Number: TM10754
Publication Date: 2015
Number of Pages: 719 Pages

Contents:
Section 9000 - GENERAL INFORMATION
Group 01 - Safety

Recognize Safety Information​

Follow Safety Instructions​

Operate Only If Qualified​

Wear Protective Equipment​

Avoid Unauthorized Machine Modifications​

Add Cab Guarding for Special Uses​

Inspect Machine​

Stay Clear of Moving Parts​

Avoid High-Pressure Fluids​

Avoid High-Pressure Oils​

Beware of Exhaust Fumes​

Prevent Fires​

Prevent Battery Explosions​

Handle Chemical Products Safely​

Dispose of Waste Properly​

Prepare for Emergencies​

Use Steps and Handholds Correctly​

Start Only From Operator′s Seat​

Use and Maintain Seat Belt​

Prevent Unintended Machine Movement​

Avoid Work Site Hazards​

Keep Riders Off Machine​

Avoid Backover Accidents​

Avoid Machine Tip Over​

Use Special Care When Lifting Objects​

Add and Operate Attachments Safely​

Prevent Unintended Detonation of Explosive Devices​

Park and Prepare for Service Safely​

Service Cooling System Safely​

Remove Paint Before Welding or Heating​

Make Welding Repairs Safely​

Drive Metal Pins Safely​

Section 9001 - DIAGNOSTICS
Group 10 - Main Controller (MCF) Diagnostic Trouble Codes

Main Controller (MCF) Diagnostic Trouble Codes​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

Abnormal Sensor Voltage Diagnostic Procedure​

Controller Area Network (CAN) Diagnostics​

Engine Speed Diagnostics​

Engine Speed Dial Diagnostics​

Engine Speed Dial Diagnostics​

Travel Pilot Pressure Sensor Diagnostics​

Travel Pilot Pressure Sensor Diagnostics​

Front Attachment Pilot Pressure Sensor Diagnostics​

Front Attachment Pilot Pressure Sensor Diagnostics​

Torque Control Solenoid Diagnostics​

Torque Control Solenoid Diagnostics​

Torque Control Solenoid Diagnostics​

Power Dig Solenoid Diagnostics​

Travel Speed Solenoid Diagnostics​

Travel Speed Solenoid Diagnostics​

Controller Area Network (CAN) Diagnostics​

Controller Area Network (CAN) Diagnostics​

Controller Area Network (CAN) Diagnostics​

Controller Area Network (CAN) Diagnostics​

Group 20 - Engine Control Module (ECF) Diagnostic Trouble Codes

Engine Control Module (ECF) Diagnostic Trouble Codes​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

Harness Diagnostics​

Controller Area Network (CAN) Diagnostics​

Engine Speed Diagnostics​

Engine Control Motor Sensor Voltage High Diagnostics​

Engine Control Motor Sensor Voltage Low Diagnostics​

Target Engine Speed From Main Controller Missing Diagnostics​

Group 30 - Information Controller (ICF) Diagnostic Trouble Codes

Information Controller (ICF) Diagnostic Trouble Codes​

Controller Area Network (CAN) Diagnostics​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

Controller Hardware Diagnostics​

14006.02 - ICF: Satellite Communication Terminal: Communication Error​

Controller Hardware Diagnostics​

14100.02 - Satellite Communication Terminal: Abnormal EEPROM​

14101.02 - Satellite Communication Terminal: Abnormal IB / OB Queue​

14102.02 - Satellite Communication Terminal: Abnormal Local Loop Back​

14103.02 - Satellite Communication Terminal: The Satellite is not found​

14104.02 - Satellite Communication Terminal: Fail 1 of Remote Loop Back​

14105.02 - Satellite Communication Terminal: Tail 2 of Remote Loop Back​

14106.02 - Satellite Communication Terminal: Sending and Receiving Data are Mismatched​

Group 40 - Air Conditioner Controller (ACF) Diagnostic Trouble Codes

Air Conditioner Controller (ACF) Diagnostic Trouble Codes​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Harness Diagnostics​

Group 50 - Monitor Controller (MON) Diagnostic Trouble Codes

Monitor Controller (MON) Diagnostic Trouble Codes​

Monitor Temperature Diagnostics​

Alternator Output Diagnostics​

Information Controller Diagnostics​

Controller Area Network Diagnostics​

Coolant Temperature Sensor Diagnostics​

Fuel Level Sensor Diagnostics​

Fuel Level Sensor Diagnostics​

Hydraulic Oil Filter Restriction Alarm Diagnostic Procedure​

Section 9005 - OPERATIONAL CHECKOUT PROCEDURE
Group 10 - Operational Checkout Procedure

Operational Checks—Key Switch On, Engine On Checks​

Section 9010 - ENGINE
Group 05 - Theory of Operation

Engine Component Location​

Engine Fuel System Operation​

Cooling System Operation​

Engine Lubrication System Operation​

Engine Intake and Exhaust System Operation​

Engine Turbocharger Operation​

Exhaust Gas Recirculation (EGR) Operation​

Quick On System Operation​

Engine Speed Control System Operation​

Group 15 - Diagnostic Information

4LE2 Isuzu Diesel Engine​

Diagnose Engine Malfunctions​

Engine Cranks But Will Not Start Diagnostic Procedure​

Engine Misfires Or Runs Irregularly Diagnostic Procedure​

Engine Does Not Develop Full Power Diagnostic Procedure​

Engine Overheats Diagnostics Procedure​

Auto-Idle Does Not Work Diagnostics Procedure​

Coolant Temperature Too Low Diagnostics Procedure​

Coolant in Oil or Oil in Coolant Diagnostics Procedure​

Low Engine Oil Pressure Diagnostics Procedure​

High Engine Oil Pressure Diagnostics Procedure​

Engine Uses Too Much Oil Diagnostics​

Engine Uses Too Much Fuel Diagnostic Procedure​

Engine Emits Excessive White Exhaust Smoke Diagnostic Procedure​

Engine Emits Excessive Black or Gray Exhaust Smoke Diagnostic Procedure​

Turbocharger Excessively Noisy or Vibrates Diagnostics Procedure​

Oil Dripping From Turbocharger Adapter Diagnostics Procedure​

Excessive Drag in Turbocharger Rotating Members Diagnostics Procedure​

Group 25 - Tests

Serpentine Belt Check and Adjust​

Fuel Injector Pressure Test​

Engine Valve Lash (Clearance) Check and Adjust​

Engine Compression Pressure Test​

Air Filter Restriction Indicator Switch Test​

Engine Power Test Using Turbocharger Boost Pressure​

Engine Oil Pressure Test​

Exhaust Gas Recirculation (EGR) Valve Test​

Glow Plug Test​

Engine Learning Procedure​

Section 9015 - ELECTRICAL SYSTEM
Group 05 - System Information

Electrical Diagram Information​

Group 10 - System Diagrams

Explanation of Wire Markings​

Fuse and Relay Specifications​

System Functional Schematic, Component Location, and Wiring Diagram Master Legend​

System Functional Schematic​

Cab Harness (W1) Component Location​

Cab Harness (W1) Wiring Diagram​

Machine Harness (W2) Component Location​

Machine Harness (W2) Wiring Diagram​

Monitor Harness (W3) Component Location​

Monitor Harness (W3) Wiring Diagram​

Heater and Air Conditioner Harness (W6) Component Location​

Heater and Air Conditioner Harness (W6) Wiring Diagram​

Auxiliary Fuse Box Harness (W9) Component Location​

Auxiliary Fuse Box Harness (W9) Wiring Diagram​

Pilot Shutoff Switch Harness (W11) Component Location​

Pilot Shutoff Switch Harness (W11) Wiring Diagram​

Speaker Harness (W14) Component Location​

Speaker Harness (W14) Wiring Diagram​

Travel Alarm Cancel Switch Harness (W15) Component Location​

Travel Alarm Cancel Switch Harness (W15) Wiring Diagram​

Pilot Shutoff Valve Harness (W17) Component Location​

Pilot Shutoff Valve Harness (W17) Wiring Diagram​

Key Switch Harness (W18) Component Location​

Key Switch Harness (W18) Wiring Diagram​

Lighter Harness (W19) Component Location​

Lighter Harness (W19) Wiring Diagram​

Service Advisor Connector Harness (W22) Component Location​

Service Advisor Connector Harness (W22) Wiring Diagram​

12-Volt Power Converter Harness (W23) Component Location​

12-Volt Power Converter Harness (W23) Wiring Diagram​

Right Multi-Function Pilot Control Lever Harness (W24) Component Location​

Right Multi-Function Pilot Control Lever Harness (W24) Wiring Diagram​

Left Multi-Function Pilot Control Lever Harness (W25) Component Location​

Left Multi-Function Pilot Control Lever Harness (W25) Wiring Diagram​

Travel Alarm Harness (W26) Component Location​

Travel Alarm Harness (W26) Wiring Diagram​

Engine Coolant Overheat Switch Harness (W27) Component Location​

Engine Coolant Overheat Switch Harness (W27) Wiring Diagram​

Boom Light Harness (W28) Component Location​

Boom Light Harness (W28) Wiring Diagram​

Engine Learning and Stop Switch Harness (W35) Component Location​

Engine Learning and Stop Switch Harness (W35) Wiring Diagram​

Service Advisor Sub Harness (W36) Component Location​

Service Advisor Sub Harness (W36) Wiring Diagram​

Auxiliary Solenoid Harness (W61) Component Location​

Auxiliary Solenoid Harness (W61) Wiring Diagram​

Group 15 - Sub-System Diagnostics

Controller Area Network (CAN) Theory of Operation​

Starting and Charging Circuit Theory of Operation​

Monitor Controller Circuit Theory of Operation​

Main Controller (MCF) Circuit Theory of Operation​

Information Controller (ICF) Circuit Theory of Operation​

Travel Alarm Circuit Theory of Operation​

Windshield Wiper and Washer Circuit Theory of Operation​

Pilot Shutoff Circuit Theory of Operation​

Group 16 - Monitor Operation

Monitor Menu Operation​

Monitor Service Menu Operation​

Group 20 - References

Monitor Data Items​

Reading Diagnostic Trouble Codes with Monitor Display​

JDLink™ Connection Procedure—If Equipped​

Service ADVISOR™ Diagnostic Application​

Service ADVISOR™ Connection Procedure​

Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application​

Information Controller (ICF) Recorded Data​

Fuse Test​

Relay Test​

Pressure Sensor Test​

Solenoid Test​

Proportional Solenoid Test​

Temperature Sensor Test​

Alternator Test​

Component Checks​

Battery Remove and Install​

Rear Cover Remove and Install​

Main Controller (MCF) Remove and Install​

Engine Control Module (ECF) Remove and Install​

Information Controller (ICF) Remove and Install​

Monitor Controller Remove and Install​

Key Switch Remove and Install​

Switch Panel Remove and Install​

Travel Alarm Remove and Install​

Left Console Switch Remove and Install​

Disconnect Tab Retainer Connectors​

Disconnecting Spring Wire Clip Connectors​

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors​

Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors​

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact​

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector​

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact​

Replace (Pull Type) Metri-Pack™ Connectors​

Replace (Push Type) Metri-Pack™ Connectors​

Replace CINCH CINCH is a trademark of the Cinch Co. Connectors​

Install CINCH CINCH is a trademark of the Cinch Co. Contact​

Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors​

Remove Connector Body from Blade Terminals​

Section 9020 - POWER TRAIN
Group 05 - Theory of Operation

Track Adjuster and Recoil Spring Operation​

Travel Gearbox Operation​

Group 15 - Diagnostic Information

Individual Undercarriage Component Wear​

Measure Swing Bearing Wear​

Section 9025 - HYDRAULIC SYSTEM
Group 05 - Theory of Operation

Hydraulic System Operation​

Pilot System Operation​

Pilot Pump, Pressure Regulating Valve and Filter Operation​

Pilot Shutoff Solenoid Valve Operation​

Pilot Control Valve Operation​

Control Lever Pattern Selector—If Equipped​

Travel Pilot Control Valve Operation​

Pilot Operation of Control Valve Operation​

Flow Regulator Valve Operation​

Swing Shockless Valve​

Hydraulic Pump 1, 2, and 3 Operation​

Hydraulic Pump Regulator Operation​

Engine Speed Sensing Control Circuit Operation​

Control Valve Operation​

Control Valve Check Valves Identification and Operation​

Main Relief Valve Circuit Operation​

Circuit Relief and Anticavitation Valve Operation​

Flow Combiner Valve Operation​

Auxiliary Flow Combiner Valve Operation​

Travel and Arm In Combined Operation​

Swing and Boom Up Combined Operation​

Boom Reduced Leakage Valve Operation​

Swing Reduction Gearbox Operation​

Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation​

Swing Motor Park Brake Release Circuit Operation​

Center Joint Operation​

Travel Motor and Park Brake Valve Operation​

Travel Motor Speed Circuit Operation​

Cylinder Operation​

Return Filter Operation​

Group 15 - Diagnostic Information

Poor Combined Operation​

Function Moves in Opposite Direction​

Load Falls When Control Valve Is Actuated To Raise Load With Engine Running At Slow Idle​

Engine Stops During Combined Operation of Swing and Front Attachment​

Machine Will Not Turn Smoothly In One Direction Or Park Brake Grabs​

Pump 1, Pump 2, Pump 3 and Pilot Pump Line Identification​

Control Valve Line Identification​

Pilot Control Valve Line Identification—Excavator and Backhoe Pattern​

Swing Motor Line Identification​

Travel System Component Location​

Travel Hydraulic System Line Connection​

Hydraulic System Schematic​

Hydraulic System Component Location​

Hydraulic System Line Connections​

Group 25 - Tests

JT05800 Digital Thermometer Installation​

JT02156A Digital Pressure/Temperature Analyzer Installation​

General Oil Cleanup Procedure Using Portable Filter Caddy​

Hydraulic Component Failure Cleanup Procedure Using Portable Filter Caddy​

Hydraulic Oil Warm-Up Procedure​

Pilot Pressure Regulating Valve Test and Adjustment​

Control Valve Spool Actuating Pilot Pressure Test​

Travel Speed Solenoid Valve Test and Adjustment​

Torque Control Solenoid Valve Test and Adjustment​

Main Relief Valve Test and Adjustment​

Circuit Relief Valve Test and Adjustment​

Swing Motor Crossover Relief Valve Test and Adjustment​

Travel Motor Crossover Relief Valve Test and Adjustment​

Pump Flow Test​

Swing Motor Leakage Test​

Travel Motor Leakage Test​

Cylinder Drift Test—Boom, Arm, Bucket, and Blade​

Section 9031 - HEATING AND AIR CONDITIONING
Group 05 - Theory of Operation

Air Conditioning System Cycle of Operation​

Group 15 - Diagnostic Information

Diagnose Air Conditioner System Malfunctions​

Diagnose Heating System Malfunctions​

Heater and Air Conditioner Diagnostic Trouble Code Check​

Heater and Air Conditioner Component Location​

Group 25 - Tests

Refrigerant Cautions and Proper Handling​

Visual Inspection of Components​

Air Conditioner Compressor Clutch Test​

Refrigerant Leak Test​

Refrigerant Hoses and Tubing Inspection​

Air Conditioner Compressor Belt Check and Adjustment​

Operating Pressure Diagnostic Chart​

Section 9050 - REFERENCE MATERIAL
Group 05 - Terminology Cross Reference Chart

Terminology Cross Reference Chart​