John Deere Excavator 160GLC 180GLC Operation Manual OMT306200

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John Deere Excavator 160GLC 180GLC Operation Manual OMT306200
Size: 6.66 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Excavator
Type of Manual: Operation Manual
Model: John Deere 160GLC 180GLC Excavator
(PIN: 1FF160GX_ _E055001— )
(PIN: 1FF180GX_ _E020001— )
Part Number: OMT306200
Number of Pages: 286 Pages

Contents:

Safety—Safety and Operator Conveniences​

Safety and Operator Convenience Features​

Safety—General Precautions​

Recognize Safety Information​

Follow Safety Instructions​

Operate Only If Qualified​

Wear Protective Equipment​

Avoid Unauthorized Machine Modifications​

Control Pattern Selector—If Equipped​

Add Cab Guarding for Special Uses​

Inspect Machine​

Stay Clear of Moving Parts​

Avoid High-Pressure Fluids​

Avoid High-Pressure Oils​

Work In Ventilated Area​

Avoid Static Electricity Risk When Refueling​

Prevent Fires​

Prevent Battery Explosions​

Handle Chemical Products Safely​

Dispose of Waste Properly​

Exhaust Filter Ash Handling and Disposal​

Prepare for Emergencies​

Clean Debris from Machine​

Safety—Operating Precautions​

Use Steps and Handholds Correctly​

Start Only From Operator's Seat​

Use and Maintain Seat Belt​

Prevent Unintended Machine Movement​

Avoid Work Site Hazards​

Keep Riders Off Machine​

Avoid Backover Accidents​

Inspect and Maintain ROPS​

Avoid Machine Tip Over​

Use Special Care When Lifting Objects​

Use Special Care When Operating​

Travel Safely​

Prevent Acid Burns​

Add and Operate Attachments Safely​

Safety—Maintenance Precautions​

Park and Prepare for Service Safely​

Service Cooling System Safely​

Remove Paint Before Welding or Heating​

Make Welding Repairs Safely​

Drive Metal Pins Safely​

Clean Exhaust Filter Safely​

Safety—Safety Signs​

Safety Signs​

Hydraulic Coupler Safety Signs—If Equipped​

Operation—Operator's Station​

Pedals, Levers, and Panels​

Switch Panel​

Switch Panel Functions​

Rear Left Panel​

Horn​

Power Dig Button​

Pilot Shutoff Lever​

Left Console​

Travel Alarm and Travel Alarm Cancel Switch​

Seat Heater Switch—If Equipped​

Reversing Fan Switch—If Equipped​

Right Console​

Exhaust Filter Parked Cleaning Switch​

Right Enable Switch​

Service ADVISOR™ Remote (SAR) Switch​

Cab Heater and Air Conditioner​

Selecting Display Between Celsius and Fahrenheit​

Operating the AM/FM Radio​

Fire Extinguisher Mounting Location​

Secondary Exit Tool​

Cab Dome Light Switch​

Opening Upper Front (Secondary Exit) Window​

Removing and Storing the Lower Front Window​

Opening Cab Door Window​

Opening and Closing the Polycarbonate Type Roof Exit Cover​

Adjusting the Mechanical Suspension Seat​

Adjusting the Air Suspension Seat—If Equipped​

Adjusting Pilot Control Lever Console Height​

Operation—Monitor Operation​

Monitor​

Monitor Functions​

Monitor Start-Up​

Main Menu​

Main Menu—Alarm List​

Main Menu—Air Conditioner​

Main Menu—Radio​

Main Menu—Work Mode​

Main Menu—Setting Menu​

Main Menu—Setting Menu—Date and Time​

Main Menu—Setting Menu—Attachment Name Input​

Main Menu—Setting Menu—Auto Shutdown​

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning​

Main Menu—Setting Menu—Sub Meter Selection​

Main Menu—Setting Menu—Rear View Camera Monitor​

Main Menu—Setting Menu—Display Item Selection​

Main Menu—Setting Menu—Brightness Adjustment​

Main Menu—Setting Menu—Language​

Main Menu—Setting Menu—Unit Selection​

Main Menu—Setting Menu—Main Menu Sequence Change​

Main Menu—Information Menu​

Main Menu—Information Menu—Operation​

Main Menu—Information Menu—Maintenance​

Main Menu—Information Menu—Troubleshooting​

Main Menu—Information Menu—Monitoring​

Operation—Operating the Machine​

Before Starting Work​

Operator's Daily Machine Check Before Starting​

Engine Break-In Period​

Starting Engine​

Cold Weather Start Aid​

Cold Weather Warmup​

Travel Pedals and Levers​

Exhaust Filter​

Exhaust Filter Parked Cleaning​

Service ADVISOR™ Remote (SAR) Software Delivery Process​

Service ADVISOR™ Remote (SAR) Operation​

Locking the Hydraulic Coupler to the Attachment—If Equipped​

Unlocking the Hydraulic Coupler From the Attachment—If Equipped​

Control Lever Pattern Operation​

Mechanical Control Lever Pattern Selector—If Equipped​

Control Lever Pattern Conversion​

Operating in Water and Mud​

Driving Up a Steep or Slippery Slope​

Lifting​

Lower Boom With Engine Stopped​

Parking the Machine​

Loading and Unloading for Transport​

Towing Machine​

Lifting the Machine​

Maintenance—Machine​

Diesel Fuel​

Diesel Fuel Specifications​

Lubricity of Diesel Fuel​

Handling and Storing Diesel Fuel​

Biodiesel Fuel​

Testing Diesel Fuel​

Fuel Filters​

Minimizing the Effect of Cold Weather on Diesel Engines​

Alternative and Synthetic Lubricants​

Mixing of Lubricants​

Lubricant Storage​

John Deere Break-In Plus™ Engine Oil​

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines​

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines​

Oil Filters​

Hydraulic Oil​

Swing Gear Case and Travel Gear Case Oils​

Pump Drive Gear Case Oil​

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease​

Diesel Engine Coolant (engine with wet sleeve cylinder liners)​

Drain Intervals for Diesel Engine Coolant​

John Deere COOL-GARD™ II Coolant Extender​

Supplemental Coolant Additives​

Operating in Warm Temperature Climates​

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender​

Testing Diesel Engine Coolant​

Disposing of Coolant​

Maintenance—Periodic Maintenance​

Service Machine at Specified Intervals​

Check the Hour Meter Regularly​

Prepare Machine for Maintenance​

Open Access Doors for Service​

Open Engine Cover for Service​

Fuel Tank​

Hydraulic Breaker and Crusher Attachments​

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit​

Service Intervals​

Required Parts​

Maintenance—As Required​

Remove and Clean Fuel Tank Inlet Screen​

Check Windshield Washer Fluid Level​

Check and Clean Air Cleaner Dust Unloader Valve​

Check and Adjust Track Sag​

Clean Rear Camera Lens—If Equipped​

Check Coolant​

Service Exhaust Filter​

Maintenance—10 Hours or Daily​

Check Engine Oil Level​

Check Engine Coolant Level​

Check Hydraulic Tank Oil Level​

Lubricate Hydraulic Coupler—If Equipped​

Maintenance—Every 50 Hours or Weekly​

Drain Water and Sediment from Fuel Tank Sump​

Drain Primary Fuel Filter and Water Separator​

Drain Final Fuel Filter​

Drain Auxiliary Fuel Filter and Water Separator—If Equipped​

Maintenance—Every 100 Hours​

Lubricate Working Tool Pivots​

Inspect and Re-Torque Track Hardware​

Maintenance—Every 250 Hours​

Check Swing Gear Case Oil Level​

Drain Water and Sediment from Hydraulic Tank​

Check Pump Drive Gear Case Oil Level​

Check Battery Electrolyte Level and Terminals​

Check Travel Gear Case Oil Level​

Take Engine Oil Sample​

Maintenance—Every 500 Hours​

Lubricate Front End Pin Joints​

Lubricate Swing Bearing​

Lubricate Swing Bearing Gear​

Replace Primary Fuel Filter and Water Separator​

Replace Final Fuel Filter​

Replace Auxiliary Fuel Filter and Water Separator—If Equipped​

Check Air Intake Hoses​

Drain and Refill Engine Oil and Replace Filter​

Clean Cab Fresh Air and Cab Recirculating Air Filters​

Take Fluid Samples​

Maintenance—Every 1000 Hours​

Drain and Refill Swing Gear Case Oil​

Replace Hydraulic Tank Oil Filter​

Replace Pilot Oil Filter​

Drain and Refill Pump Drive Gear Case Oil​

Remove and Clean Open Crankcase Ventilation (OCV) Hose​

Inspect Serpentine Belt​

Replace Air Cleaner Elements​

Replace Air Cleaner Dust Unloader Valve​

Check Coolant​

Maintenance—Every 2000 Hours​

Check and Adjust Engine Valve Lash​

Drain and Refill Travel Gear Case Oil​

Replace Open Crankcase Ventilation (OCV) Filter​

Maintenance—Every 5000 Hours​

Drain and Refill Hydraulic Tank Oil​

Replace Hydraulic Tank Vent Cap Filter​

Maintenance—Every 6000 Hours​

Drain Cooling System​

Cooling System Fill and Deaeration Procedure​

Miscellaneous—Machine​

Bleed Fuel System​

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler​

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump​

Do Not Service Control Valves, Cylinders, Pumps, or Motors​

Precautions for Alternator and Regulator​

Handling, Checking, and Servicing Batteries Carefully​

Using Battery Charger​

Using Booster Batteries—24-Volt System​

Replacing Batteries​

Fluid Sampling Test Ports—If Equipped​

Welding On Machine​

Clean the Machine Regularly​

Adding 12—Volt Accessories​

JDLink™ Machine Monitoring System (MMS)—If Equipped​

Replacing Fuses​

Replacing Bucket Teeth​

Replacing Bucket Tooth Tip—Heavy-Duty Bucket​

Replacing Bucket Teeth—TK Series​

Removing the Bucket​

Track Sag General Information​

Check Track Shoe Hardware​

Hardware Torque Specifications​

Unified Inch Bolt and Screw Torque Values​

Metric Bolt and Screw Torque Values​

Miscellaneous—Operational Checkout​

Operational Checkout​

Miscellaneous—Troubleshooting​

Troubleshooting Procedure​

Engine​

Hydraulic System​

Electrical System​

Miscellaneous—Storage​

Prepare Machine for Storage​

Monthly Storage Procedure​

Miscellaneous—Machine Numbers​

Record Product Identification Number (PIN)​

Record Engine Serial Number​

Record Travel Motor Serial Numbers​

Record Swing Motor Serial Number​

Record Hydraulic Coupler Serial Number—If Equipped​

Hydraulic Pump Serial Number​

Keep Proof of Ownership​

Keep Machines Secure​

Miscellaneous—Specifications​

160GLC Engine Specifications​

180GLC Engine Specifications​

160GLC and 180GLC Drain and Refill Capacities​

160GLC Machine Specifications​

180GLC Machine Specifications​

160GLC Working Ranges​

180GLC Working Ranges​

160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)​

160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)​

160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)​

160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)​

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)​

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)​

180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)​

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)​

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)​

180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)​

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