John Deere 843K Wheeled Feller Buncher Repair Technical Manual TM11364

[Martin Welker]

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John Deere 843K Wheeled Feller Buncher Repair Technical Manual TM11364
Size: 16.91 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Wheeled Feller Buncher
Type of Manual: Repair Technical Manual
Model: John Deere 843K Wheeled Feller Buncher
Part Number: TM11364
Publication Date: 2015
Number of Pages: 472 Pages

Contents:
FOREWORD
Section 00 - GENERAL INFORMATION
Group 0001 - Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator′s Seat
Use And Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Operate Machine Safely
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Keep the Operator Protective Structure (OPS) in Place
Travel Safely
Avoid Power Lines
Add and Operate Attachments Safely
Park And Prepare For Service Safely
Service Machines Safely
Service Tires Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003 - Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Check Oil Lines and Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations for Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Section 01 - WHEELS
Group 0110 - Powered Wheels and Fastenings
Wheel Remove and Install
Tire Remove and Install
Dual Wheel Installation
Section 02 - AXLES AND SUSPENSION SYSTEMS
Group 0200 - Removal and Installation
TeamMate™ IV 1400 Series Inboard Planetary HD Axles-Use CTM442
Front Axle and Differential Remove and Install
Rear Axle and Differential Remove and Install
Group 0225 - Input Drive Shafts and U-Joints
Front Differential Drive Shaft Remove and Install
Park Brake Drive Shaft Remove and Install
Rear Differential Drive Shaft Remove and Install
Group 0260 - Hydraulic System
Differential Lock Solenoid Valve Remove and Install
Section 03 - TRANSMISSION
Group 0300 - Removal and Installation
Two-Speed Gear Case Remove and Install
Hydrostatic Transmission Start-Up Procedure
Group 0315 - Control Linkage
Two-Speed Gear Case Cylinder Remove and Install
Group 0350 - Gear, Shafts, Bearing, and Power Shift Clutch
Two-Speed Gear Case Disassemble and Assemble
Group 0360 - Hydraulic System (Hydrostatic Transmission)
Hydrostatic Pump Remove and Install
Hydrostatic Charge Pump Remove and Install
Filtration Manifold Remove and Install
Hydrostatic Pump Manifold Valve Repair
Hydrostatic Pump Displacement Control Valve Remove and Install
Charge Pressure Relief Valve Remove and Install
Hydrostatic Pump Disassemble
Hydrostatic Pump Assemble
Travel Enable Valve Remove and Install
Hydrostatic Motor Remove and Install
Hydrostatic Motor Pressure Override (PCOR) Valve Remove and Install
Hydrostatic Motor Charge Pressure Relief Valve Remove and Install
Directional Control Valve Remove and Install
Directional Control Valve Disassemble and Assemble
Directional Control Pedal Adjustment
Section 04 - ENGINE
Group 0400 - Removal and Installation
6068 John Deere Engine POWERTECH™ 6.8 L Diesel Engines—Base Engine—Use CTM104
6068 John Deere Engine POWERTECH™ 6.8 L—Level 11 Electronic Fuel System With Denso HPCR—Use CTM220
Engine Remove and Install
Section 05 - ENGINE AUXILIARY SYSTEMS
Group 0510 - Cooling System
Fan and Shroud Remove
Fan and Shroud Install
Engine Accessory Belt Remove and Install
Radiator, Air Cooler, and Oil Cooler Remove
Radiator, Air Cooler, and Oil Cooler Install
Group 0520 - Intake System
Air Cleaner Remove and Install
Group 0530 - Exhaust System
Exhaust Remove and Install
Group 0560 - Fuel Supply System
Fuel System Components
Fuel Inlet Strainer Remove and Install
Section 07 - DAMPENER DRIVE
Group 0710 - Elements
Dampener Drive Plate Remove and Install
Section 08 - SPLITTER DRIVE (PUMP DRIVE GEARBOX)
Group 0800 - Removal and Installation
Pump Drive Gearbox Remove and Install
Group 0851 - Gears, Shafts, and Bearings
Pump Drive Gearbox Disassemble and Assemble
Section 09 - STEERING SYSTEM
Group 0960 - Hydraulic System
Steering Wheel Remove and Install
Steering Column Remove and Install
Wheel Steer Control Valve Remove and Install
Steering Cylinder Remove and Install
Steering Cylinder Disassemble and Assemble
Lever Steer Control Valve Remove and Install
Lever Steer Controller Remove and Install
Section 10 - SERVICE BRAKES
Group 1011 - Active Elements
TeamMate™ IV 1400 Series Inboard Planetary HD Axles-Use CTM442
Service Brake Repair
Group 1060 - Hydraulic System
Service Brake Valve Remove and Install
Service Brake Bleed Procedure
Section 11 - PARK BRAKE
Group 1111 - Active Elements
Park Brake Remove and Install
Park Brake Disassemble and Assemble
Section 17 - FRAME OR SUPPORTING STRUCTURE
Group 1740 - Frame Installation
Engine Frame and Equipment Frame Separate
Pivot Pin and Bushing Inspection
Equipment Frame Bearing and Seal Remove
Equipment Frame Bearing and Seal Install
Engine Frame Bushing Remove and Install
Engine Frame and Equipment Frame Merge
Hood Support Remove and Install
Grille Remove and Install
Front Access Panel Remove
Baffle Remove and Install
Group 1746 - Frame Bottom Guards
Front Bottom Guard Remove and Install
Center Bottom Guard Remove and Install
Rear Bottom Guard Remove and Install
Section 18 - OPERATOR′S STATION
Group 1800 - Removal and Installation
Cab Remove and Install
Group 1810 - Operator Enclosure
Cab Doors Remove and Install
Cab Door Latch (Left Side) Remove and Install
Cab Door Latch (Right Side) Remove and Install
Cab Noise Control Remove and Install
Defrost Fan Remove and Install
Dome Light Remove and Install
Cab Windowpanes Remove and Install
Cab Door Windowpanes Remove and Install
Group 1821 - Seat and Seat Belt
Seat Remove and Install
Seat Disassemble and Assemble ( - 649698)
Seat Disassemble and Assemble (649699 - )
Group 1830 - Heating and Air Conditioning
Refrigerant Cautions and Proper Handling
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure
R134a Refrigerant Oil Information
R134a System Recover
R134a System Evacuate
R134a System Charge
Air Conditioner Compressor Remove and Install
Air Conditioner Condenser Remove and Install
Receiver-Dryer Remove and Install
Expansion Valve Remove and Install
Freeze Control Switch Remove and Install
Heater and Air Conditioner Remove and Install
Evaporator Remove and Install
Section 20 - SAFETY, CONVENIENCE AND MISCELLANEOUS
Group 2003 - Fire Extinguisher
Pressurized Water System Disassemble and Assemble
Section 21 - MAIN HYDRAULIC SYSTEM
Group 2160 - Hydraulic System
Vacuum Pump Installation
General Oil Cleanup Procedure
Hydraulic Component Failure Cleanup Procedure
Saw Pump Remove and Install
Main Hydraulic Pump and Saw Pump Start-Up Procedure
Saw Pump Regulator Remove and Install
Main Hydraulic Pump Remove and Install
Main Hydraulic Pump Regulator Remove and Install
Main Pump Manifold Remove and Install
Main Pump Manifold Pressure Reducing Valve Remove and Install
Pilot Manifold Pressure Reducing Valve Remove and Install
Hydraulic Fill Pump Remove and Install
Hydraulic Fill Pump Test
Reversing Fan Pump Remove and Install
Return Filter and Bypass Valve Remove and Install
Reversing Fan Motor Remove and Install
Pilot Manifold Remove and Install
Pilot Manifold Disassemble and Assemble
Park Brake Pressure Switch Remove and Install
Main Control Valve Remove and Install
Main Control Valve Disassemble and Assemble
System Relief Valve Remove and Install
Accumulator Solenoid Valve Remove and Install
Park Brake Solenoid Valve Remove and Install
Pilot Enable Solenoid Valve Remove and Install
Pressure Reducer Valve Remove and Install
Accumulator Pilot Manifold Remove and Install
Two-Speed Transmission Hi-Lo Solenoid Valve Remove and Install
Reversing Fan Regulating Valve Remove and Install
Power Management Valve Remove and Install
Saw Pump Solenoid Valve Remove and Install
Saw Solenoid Valve Remove and Install
Pilot Control Valve Remove and Install
Clamp Pedal Valve Control Remove and Install
Return Manifold Remove and Install
Cab Tilt Cylinder Remove and Install
Cab Tilt Pump Remove and Install
Hydraulic Cab Tilt Procedure
Case Drain Screen Remove and Install
Ground Speed Limiter Valve Remove and Install
Section 39 - BOOMS
Group 3960 - Hydraulic System
Boom Lift Cylinder Remove and Install
Boom Lift Cylinder Disassemble and Assemble
Tilt Cylinder Remove and Install
Tilt Cylinder Disassemble and Assemble
Section 99 - DEALER FABRICATED TOOLS
Group 9900 - Dealer Fabricated Tools
DF1063 Lift Bracket
DF1065 Lift Bracket Adapter
DFT1167 Lift Bracket Adapter Spacer
DFT1320—Cab Tilt Bracket
DFT1321—Bearing Race Driver