John Deere 640H 648H Skidder Technical Manual TM10313

[Martin Welker]

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John Deere 640H 648H Skidder Technical Manual TM10313
Size: 364.84 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Skidder
Type of Manual: Technical Manual
Model: John Deere 640H 648H Skidder
Serial Number: -630435
Part Number: TM10313
Publication Date: 2017
Number of Pages: 4166 Pages

Contents:
0 GENERAL INFO
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Foreword
Keeping ROPS Installed Properly
Metric Bolt and Cap Screw Torque Values
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Cap Screw Torque Values
1 WHEELS
Dual Wheel Installation
TeamMate™ IV Axles
Tire Remove and Install
Wheel Remove and Install
2 AXLES And SUSPENSION
Front Axle Drive Shaft Remove and Install 1
Rear Axle and Transmission Drive Shaft Remove and Install 1
Differential Lock Solenoid Valve Repair
Front Axle Drive Shaft Remove and Install
Front Axle Guards Remove and Install
Front Axle, Differential, and Oscillation Supports Remove and Install
Oscillation Supports Repair
Rear Axle and Differential Remove and Install
Rear Axle and Transmission Drive Shaft Remove and Install
3 TRANSMISSION
Engine-to-Transmission Drive Shaft Remove and Install—Direct Drive 1
Engine-to-Transmission Drive Shaft Remove and Install—Torque Converter 1
Transmission Charge Pump Drive Repair—Direct Drive FIG 1
Transmission Control Valve Repair—Direct Drive FIG 1
Transmission Control Valve Repair—Torque Converter FIG 1
Transmission Suction Tube Repair FIG 1
Winch Drive Repair FIG 1
Engine-to-Transmission Drive Shaft Remove and Install—Direct Drive 2
Engine-to-Transmission Drive Shaft Remove and Install—Direct Drive
Engine-to-Transmission Drive Shaft Remove and Install—Torque Converter
Input Yoke Remove and Install
Transmission Bump Shifter Remove and Install
Transmission Charge Pump Drive Repair—Direct Drive
Transmission Charge Pump Remove and Install—Direct Drive
Transmission Charge Pump Remove and Install—Torque Converter
Transmission Control Valve Repair—Direct Drive
Transmission Control Valve Repair—Torque Converter
Transmission Mount Remove and Install
Transmission Remove and Install—Direct Drive
Transmission Remove and Install—Torque Converter
Transmission Repair Procedures
Transmission Suction Tube Repair
Winch Drive Repair
4 ENGINE
Fuel Tank Remove and Install—Cable Skidder FIG 3
Aftercooler Remove and Install—Direct Drive
Aftercooler Remove and Install—Torque Converter
Air Cleaner Remove and Install
Belt Tensioner Remove and Install
Belt Tensioner—Spring Tension Check
Engine Workshop
Fan Shroud Remove and Install
Fuel System
Fuel Tank Remove and Install—Cable Skidder
Fuel Tank Remove and Install—Grapple Skidder
Hydraulic Oil Cooler Remove and Install—Direct Drive
Hydraulic Oil Cooler Remove and Install—Torque Converter
Muffler Remove and Install
Radiator Remove and Install—Direct Drive
Radiator Remove and Install—Torque Converter
Transmission Cooler Remove and Install—Direct Drive
Transmission Cooler Remove and Install—Torque Converter
5 TORQUE CONVERTER
Torque Converter Housing Remove and Install (S.N. —622374) 4
Torque Converter Housing Remove and Install (S.N. —622374) 5
Torque Converter Housing Remove and Install (S.N. —622374) 6
Torque Converter Housing Remove and Install (S.N. —622374) 7
JD DF-180 TRANSMISSION REPAIR MANUAL
Torque Converter Housing Remove and Install (S.N. —622374)
6 DAMPENER DRIVE
Transmission Cold Weather Disconnect Linkage Remove and Install 1
Transmission Cold Weather Disconnect Repair 1
Dampener Remove and Install
Transmission Cold Weather Disconnect Linkage Remove and Install
Transmission Cold Weather Disconnect Repair
7 STEERING SYSTEM
Steering Cylinder Remove and Install 5
Steering Valve Disassemble and Assemble 13
Steering Valve Disassemble and Assemble 18
Steering Valve Disassemble and Assemble 27
Dual Mode Steering Solenoid Valve Remove and Install
Secondary Steering Pump Remove and Install
Steering Cylinder Remove and Install
Steering Valve Disassemble and Assemble
Steering Valve Remove and Install
8 BRAKES
Park Brake Remove and Install
Park Brake Solenoid Valve Repair
Service Brake Accumulator Remove and Install
Service Brake Pedal Remove and Install
Service Brake Valve Disassemble and Assemble
Service Brake Valve Remove and Install
9 FRAME
Engine Frame Bottom Guard Remove and Install 1
Equipment Frame Bottom Guard Remove and Install 1
Lower Pivot Pin Repair 1
Upper Pivot Pin Repair 1
Engine Frame Bottom Guard Remove and Install 2
Equipment Frame Bottom Guard Remove and Install 2
Lower Pivot Pin Repair 2
Engine and Equipment Frames—Separate
Upper Pivot Pin Repair
Welding Repair of Major Structure
10 OPERATORS STATION
Cab Remove and Install 1
Cab Remove and Install 2
Cab Door Remove and Install
Cab Door and Door Latch Disassemble and Assemble
Cab Isolators Remove and Install
Cab Tilt Cylinder Remove and Install
Cab Tilt Hand Pump Bleeding Procedure
Cab Tilt Hand Pump Disassemble and Assemble
Cab Tilt Hand Pump Remove and Install
Front Windshield Wiper Remove and Install
Hood Remove and Install
Horn Remove and Install
Rear Windshield Wiper Remove and Install
Reverse Warning Alarm Remove and Install
Seat Belt Remove and Install
Seat Remove and Install
Steering Column and Steering Wheel Disassemble and Assemble
Steering Column and Steering Wheel Remove and Install
Window Remove and Install
Windshield Wiper Adjustment
11 HVAC
Air Conditioning Compressor Clutch Remove and Install 1
Air Conditioning Compressor Clutch Remove and Install 2
Air Conditioning Compressor Clutch Remove and Install 3
Air Conditioning Compressor Manifold Remove and Install
Air Conditioning Compressor Remove and Install
Air Conditioning Condenser Remove and Install
Blower Motor Remove and Install
Compressor Relief Valve Remove and Install
Coolant Valve Remove and Install
Evaporator Remove and Install
Expansion Valve Remove and Install
Flush and Purge Air Conditioner System
Freeze Control Switch Remove and Install
Heater Core Remove and Install
Pressurized Water System
Proper Refrigerant Handling
R134a Refrigerant Oil Information
Receiver Dryer Remove and Install
Refrigerant High Low Pressure Switch Remove and Install
12 MAIN HYDRAULIC SYSTEM
Fan Variable Speed and Reversing Manifold Disassemble and Assemble 1
Hydraulic Fan Motor Remove and Install 1
Hydraulic Pump Disassemble and Assemble 1
Fan Variable Speed and Reversing Manifold Disassemble and Assemble 2
Hydraulic Fan Motor Remove and Install 2
Hydraulic Pump Disassemble and Assemble 2
Cold Start Dump Valve Remove and Install (If Equipped)
Fan Variable Speed and Reversing Manifold Remove and Install
Hydraulic Fan and Cooling Loop Pump Remove and Install—Direct Drive
Hydraulic Fan and Cooling Loop Pump Remove and Install—Torque Converter
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Pump Remove and Install—Direct Drive
Hydraulic Pump Remove and Install—Torque Converter
Priority Valve Repair
13 WINCH
Winch Control Cable Remove and Install 1
Winch Control Valve Linkage Remove and Install 1
Winch Control Valve Linkage Remove and Install 2
Winch Control Cable Remove and Install 3
Winch Control Cable Remove and Install 4
Winch Control Cable Remove and Install 6
Winch Control Cable Remove and Install 7
Winch 4000 Series Remove and Install 1
Winch 4000 Series Remove and Install 2
Winch 6000 Series Remove and Install
Winch 6000 Series Remove and Install 1
Fastening Cable to Winch Drum—4000 Series
Fastening Cable to Winch Drum—6000 Series
Winch Drive Shaft Disassemble and Assemble
Winch Drive Shaft Remove and Install
Winch Free Spool Drag Adjustment
14 STACKING BALDES
Blade Control Linkage Remove and Install
Blade Control Valve Remove and Install
Blade Lift Cylinder Remove and Install
Stacking Blade Remove and Install
15 ARCH OR BOOM
Arch Remove and Install
Horizontal Roller Remove and Install
Roller Brackets Remove and Install
Side Roller Remove and Install
16 GRAPPLE
Grapple Dampener Disassemble and Assemble 1
Grapple Dampener Disassemble and Assemble 2
Dampener, Yoke, and Crosshead Pins Lubricate
Dual Function Grapple Arch Remove and Install
Dual Function Grapple Boom Remove and Install
Dual Function Grapple Cable Rollers Remove and Install
Grapple Dampener Adjustment
Grapple Disassemble and Assemble
Pilot Operated Control Valve Remove and Install
Single Function Grapple Cable Rollers Remove and Install
Single Lever Pilot Controller Remove and Install
17 TRANSMISSION
JD DF-180 TRANSMISSION REPAIR MANUAL