John Deere 623 644 Round Balers Operators Manual OMCC58996

[Martin Welker]

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John Deere 623 644 Round Balers Operators Manual OMCC58996
Size: 13.8 MB
Format: HTML
Language: English
Brand: John Deere
Type of Machine: Round Balers
Type of Manual: Operators Manual
Model: John Deere 623 644 Round Balers
Parts Number: OMCC58996

Contents:
Foreword
Predelivery Inspection
Section 00 - Identification Views
Identification Views
Section 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Operate Baler Safely
Stay Clear of Rotating Drivelines
Handling of Knives
Observe Maximum Transport Speed
Check Ballast, Wheel Spacing and Tire Inflation
Use Safety Lights and Devices
Use a Safety Chain
Extinguishing a Fire
Secure Gate Safely
Service Machines Safely
Practice Safe Maintenance
Service Baler Safely
Avoid High-Pressure Fluids
Maximum Hydraulic Operating Pressure
Support Machine Properly
Protect People and Animals
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Jet on Safety Decals
Avoid High-Pressure Jet on Cylinders
Dispose of Waste Properly
Section 10 - Safety Decals
Pictorial Safety Signs
Operator's Manual
Repair and Maintenance
Baler Drive Line
Raised Gate
Gate Safety Lock
Gate Opening
Pickup
Drive Chains
Compressed Air Tank
Tongue Frame Attaching Screws
Hitch Plate Attaching Screw
Section 15 - Preparing the Tractor
Adjusting Drawbar
Select Tractor PTO Speed
Setting Tractor Selective Control Valves
Installing BaleTrak or ELC Monitor Support (6000, 7000 and 8000 Series Tractors Only)
Installing Support for BaleTrak or ELC Monitor (All Tractors Except 6000, 7000 and 8000 Series Tractors)
Round Baler Electrical Circuit and Control Power Supply Requirement
Installing Battery Wiring Harness for Connecting Control Monitor
Installing ELC Plus Monitor on the Tractor
Install BaleTrak Monitor on the Tractor
Using Drawbar Shield
Section 20 - Preparing the Baler
Install Pickup Gauge Wheels
Adjusting Bale Discharging Ramp
Selecting Twine
Loading Front Twine Box (Baler Without Side Twine Box)
Loading Twine Boxes (Baler With Side Twine Box)
Tying Sheet Bend Knot (Plastic Twine)
Tying Modified Square Knot (Sisal Twine)
Route Twine out of Twine Box (Baler without Side Twine Box)
Route Twine out of Twine Boxes (Baler with Side Twine Box)
Route Twine From Twine Box To Twine Arms
Select Net Roll
Care of Net Roll
Care of Net Tying Device
Load Net Roll
Tire Inflation
Section 25 - Attaching and Detaching
Adjust Tongue to Tractor Drawbar
Adjust Tongue to Tractor Trailer Hitch
Connecting Safety Chain
Move Jackstand to Storage Position
Connect Telescoping Hook-Up to Tractor PTO Shaft
Telescoping Hook-Up Support
Connecting to Tractor Hydraulic System
Connect Hydraulic Brakes (If Equipped)
Connect Air Brakes (If Equipped)
Connecting Seven-Terminal Trailer Socket
Connect Baler Wiring Harness to ELC Plus Monitor
Connect Baler Wiring Harness to BaleTrak Monitor
Detaching Telescoping Hook-Up from Tractor PTO Shaft
Use Jackstand
Store Hydraulic Hoses
Store Telescoping Hook-Up
Section 30 - Transporting and Parking
Towing Baler on Public Roads
Put Pickup Gauge Wheels in Transport Position (2.20 m; 7 ft 3 in.) Pickup Only)
Move Pickup Caster Gauge Wheels in Transport Position
Park the Machine (Baler with Hydraulic Brakes)
Park the Machine (Baler with Air Brakes)
Section 35 - Operating the Baler—General Purposes
Break-In Period
Crop Preparation
Before Engaging Power Take-Off (Baler with ELC Plus Monitor)
Adjust Pickup Height
Raise or Lower the Pickup (Baler with ELC Plus Monitor)
Adjust Pickup Gauge Wheels
Adjust Pickup Caster Gauge Wheels
Adjust Short Crop Deflector (if Equipped)
Adjust Windrow Compressor Roll Height (if Equipped)
Select Number of Precutter Knives (if Equipped)
Retract or Engage Precutter Knives (Baler with ELC Plus Monitor)
Adjust Bale Density
Bale Density Gauge
Adjust Bale Full-Size
Feed the Material
Bale Short, Dry, Slick Crops
Install Straw Bar
Operating the Baler in Cornstalks
Operating the Baler in Silage and Damp Crops
Rotate Baler by Hand
Unplug Baler (Baler with ELC Plus Monitor)
Unplug Baler (Baler with BaleTrak Monitor)
Unplug Baler Manually
Adjust Twine Guides
Adjust Net Tying Stretch
Net Roll Diameter Indicator
Drop Floor Position Indicator (Baler with ELC Plus Monitor)
Gate Lock Valve
Section 37 - Operating ELC Monitor
ELC Plus Monitor Description
Operate ELC Plus Monitor in Twine Tying Mode
Operate ELC Plus Monitor in Net Tying Mode
Form a Bale
Automatic Start of Tying Cycle
Start Manually an Automatic Tying Cycle
Tie a Bale Manually
Reset Mechanical Bale Counter
Section 38 - Operating BaleTrak Control
BaleTrak Plus Monitor
BaleTrak Plus Monitor Keyboard Description
LCD Screen Description
Switch the Monitor On or Off
Selecting Tying System
Selecting Tying Program
Setting Net Tying Density
Set Twine Tying
Manual Start of an Automatic Tying Cycle
Automatic Start of Tying Cycle (Mechanical Bale Shape Indicators)
Automatic Start of Tying Cycle (Electronic Bale Shape Indicators)
Manual Start of Tying Cycle (Mechanical Bale Shape Indicators)
Manual Start of Tying Cycle (Electronic Bale Shape Indicators)
Tying a Bale Manually
Raise or Lower the Pickup
Retract or Engage Precutter Knives
Unplug Pickup
Guideline to Form a Good Bale (Mechanical Bale Shape Indicators)
Guideline to Form a Good Bale (Electronic Bale Shape Indicators)
Making a Bale (Electronic Bale Shape Indicators)
Using Bale Counters
Warning Pictograms
Diagnostic Trouble Code
Section 40 - Attachments
Belt Kit
Section 45 - Lubrication and Maintenance
Lubricating and Maintaining Machine Safely
Observe Service Intervals
Performing Lubrication and Maintenance
Grease
High Viscosity Gear Case Oil
Multiluber Chain Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Adjust Chain Oiling System
Adjust Brushes
Adjusting Chain Oil Pipe (MultiCrop Baler)
Bleed Chain Oiling System Pump
As Required - Refill Multiluber Chain Oiling System Reservoir
As Required - Clean Oil Reservoir Filter
As Required - Jackstand
Daily - Precutter Knives and Drop Floor (Baler with Precutter Device)
Every 10 Hours - Rolls and Rotary Feeder Pickup (623 Baler)
Every 10 Hours - Rolls and Rotary Feeder Pickup (644 Baler)
Every 10 Hours - Powerline (without Extended Greasing Interval)
Every 30 Hours - Drive Shaft Bearings
Every 30 Hours - Twine Tying
Every 30 Hours - Gauge Wheel
Every 50 Hours - Powerline (with Extended Greasing Interval)
Every 50 Hours - Bearings (MultiCrop Baler)
Weekly - Gear Case Oil Level
Weekly - Checking and Draining Air Brake Tank
Every 100 Hours - Hydraulic Hoses
Every 1000 Bales - Net Tying
Every 250 Hours or Yearly - Powerline (with Extended Greasing Interval)
Every 500 Hours or Yearly - Drain and Refill Gear Case
Yearly - Clean Coupler Filter
Yearly - Wheels and Mechanical Bale Shape Indicators
Yearly - Baler Tongue
Every 6 Years - Hydraulic Hoses
Section 50 - Troubleshooting
BaleTrak Control Monitor
Twine Tying
Feeding Difficulties
Pickup Difficulties
Bale Quality
General Baler Difficulties
Silage Difficulties
Net Tying Device Difficulties
Chain Oiling System
Section 55 - Service
Metric Bolt and Screw Torque Values
Baler Roll Numbering
Tighten Roll Sprocket Fixing Nuts
Use Genuine John Deere Parts
Replacing Hydraulic Components
Adjust Main Drive Chains (Except MultiCrop Baler)
Adjust Main Drive Chains (MultiCrop Baler)
Adjust Rotary Feeder Drive Chain
Adjust Pickup Drive Chains
Replacing Rotary Feeder Pickup Drive Shear Bolt
Replace Precutter Knives
Sharpen Precutter Knives
Adjust Pickup Auger Scrapers
Adjusting Roll (NR 13) Scraper
Adjusting Roll (NR 13 and NR 14) Strippers
Adjust Flaps
Adjust Tension Plates
Adjust Pulley Supports
Adjust Tying Starting Point
Adjust Twine Cutters
Remove and Install Net Knife
Sharpening Net Knife
Net Tying Device Adjustment List
Check Galvanized Roll Flatness
Adjust Counter-Knife Position
Adjust Plastic Rollers
Adjust Net Actuator Position
Adjust Rubber Roll Brake
Adjust Net Tying Drive Belt Tension
Remove and Install Net Tying Drive Belt
Remove Net Wrapped Around Feed Rolls
Adjust Drop Floor Position Indicator (Baler with ELC Plus Monitor)
Adjust Bale Shape Indicator Straps (if Equipped)
Components Locations
Adjust Oversize/Gate Switch and Full-Size Bale Switch S1 and S3
Adjust Net Cut Sensor S4
Adjust Baler Rotation Speed Sensor S6
Adjusting Twine Pulley Sensors
Adjust Precutter Knife Sensor S10
Adjust Drop Floor Sensor S13
Section 56 - BaleTrak Monitor Service
Component Locations
Diagnostic Trouble Code List
Diagnostic Mode: User Parameters
Channel 001: Reset to Factory Default Settings
Channel 002: Dry Straw Twine Tying Program
Channel 003: Re-extension Twine Tying Program
Channel 004: Cinch Tying
Channel 005: Not Activated
Channels 006 and 007: Calibration of Bale Shape Potentiometer (if equipped)
Channel 008: Measurement units
Channel 009: Net Tying Delay
Channel 010: Not Activated
Channel 011: Bale Shape Sensitivity
Channel 012: Test of Net Cut Sensor S4
Channel 013: Test of Full-Size Bale Switch S3
Channel 014: Test of Oversize/Gate Switch S1
Channel 015 and 016: Not Activated
Channel 017: Test of Baler Rotation Speed Sensor S6
Channel 018: Test of Actuator Current Consumption
Channel 019: Voltmeter
Channel 020: Test of LCD Screen
Channel 021: Maximum Actuator Current Consumption
Channel 022: Test of Twine Pulley Sensor 1
Channel 023: Test of Twine Pulley Sensor 2
Channel 024: Test of Drop Floor Sensor S13
Channel 025: Test of Precutter Knife Sensor S10
Channel 026, 027 and 028: Not Activated
Channel 029: Calibration of Twine Actuator M1
Channel 030: Twine Actuator Stroke
Channel 031: Not Activated
Channel 032: Automatic Start of Tying Cycle
Channel 033: Not Activated
Section 60 - Storage
Prepare the Baler for Storage
Storing Baler at the End of Season
Prepare the Baler for Beginning of Season
Section 65 - Specifications
Specifications for 623 Baler
Specifications for 644 Baler
Declaration of Conformity
EC Declaration of Conformity
Section 70 - Serial Numbers
Serial Number Plates
Serial Number Plate Description
Baler Identification Number
Keep Proof of Ownership
Keep Machines Secure
Section IBC - John Deere Service Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service