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John Deere 618C Corn Heads Repair Technical Manual TM100119
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John Deere 618C Corn Heads Repair Technical Manual TM100119
Size: 13.11 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Corn Heads
Type of Manual: Repair Technical Manual
Model: John Deere 618C Corn Heads
Part Number: TM100119
Number of Pages: 226 Pages
Contents:
Component Location Drawing (606C and 608C) 1
Component Location Drawing (612C StalkMaster) 1
Component Location Drawing (612C, 616C, 618C) 1
Deck Plate Remote Indicator Sensor and Linkage 1
Install Adjustable Deck Plates 1
Raising and Tilting Outer Gatherer Points and Shields 1
Replace Countershaft Bearings And Bushings fig 1
Replace Gatherer Cap Bushings 1
Replace Gatherer Drive Shaft Bushing And Seal 1
Replace Piston Seals 1
Replace Rod Guide Seals 1
Row Unit Guidance Sensor Harness Location (612C and 612C Stalk master, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster) 1
Row Unit Slip Clutch Exploded View (Jaw Type—Earlier Models) 1
Row Unit Slip Clutch Exploded View (Radial Pin Type—Earlier Models) 1
Servicing Barrel Assembly and Stalk Roll Shafts 1
StalkMaster™ Slip Clutch Exploded View (Radial Pin—Later Models) 1
Component Location Drawing (606C and 608C) 2
Component Location Drawing (612C StalkMaster) 2
Component Location Drawing (612C, 616C, 618C) 2
Deck Plate Remote Indicator Sensor and Linkage 2
Disassemble and Assemble Active Header Control Sensor 2
Install Adjustable Deck Plates 2
Replace Countershaft Bearings And Bushings fig 2
Replace Piston Seals 2
Row Unit Guidance Sensor Harness Location (612C and 612C Stalk master, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster) 2
Row Unit Slip Clutch Exploded View (Jaw Type—Earlier Models) 2
Row Unit Slip Clutch Exploded View (Radial Pin Type—Earlier Models) 2
Replace Countershaft Bearings And Bushings fig 4
Remove and Install Slip Clutches 7
Remove and Install Slip Clutches 13
Remove and Install Slip Clutches 23
Remove and Install Slip Clutches 24
Remove and Install Slip Clutches 25
Remove and Install Slip Clutches 26
Remove and Install Slip Clutches 28
Adjusting Feeder House Drop Rate and Sensitivity — 60 Series and Older Combines
Attaching Corn Head to Pre 60 Series Feeder House
Adjusting Feeder House Drop Rate and Sensitivity — S and 70 Series Combines
User Calibration Procedures for 70 Series Combines
Disassemble 100 Series Wire Lock Cylinder
Assemble 125 Series Cylinder
Disassemble 125 Series Cylinder
Assemble 225 Series Cylinder
Active Header Control (AHC)
Active Header Control Display
Adjust Deck Plates and Gatherer Chain Guides
Adjustable Deck Plate Cylinder Mounting
Assemble 185R Series Cylinder
Assemble Row Unit Gear Case
Assemble Row Unit Slip Clutch (Jaw Type—Earlier Models)
Attaching Corn Head to Feeder House
Back shaft (608C StalkMaster™, 612C StalkMaster™, 616C, 616C StalkMaster™, 618C, And 618C StalkMaster™)
Back shaft (608C and 612C)
Barrel Assembly
Check Oil Lines and Fittings
Connector Identification—For All Rotary Type Sensors
Corn Head troubleshooting
Cylinder Identification
Description of Automatic Header Height Control Systems
Disassemble 100-120 Series External Retaining Ring Cylinder
Disassemble and Assemble Active Header Control Sensor
Disassemble and Assemble Multi-Coupler Cartridge
Disassemble and Assemble Row Unit Slip Clutch (Radial Pin Type—Earlier Models)
Dual Drive Slip Clutch Exploded View (Radial Pin—Later Models)
Ear Savers
Electrical Connector Handling
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Feeder House Latching Pins (Cleanout)
Feeder House Manual Unlatching
Foreword
Hydraulic System Location Drawing
Install Deck Plate Cylinder
Install Pivot Arms
Install Row Unit Gear Case
Install Tie Bar
Latching Cable Shear Screw Location
Level Land Feeder House Lower End Cable—Adjusting
Metric Bolt and Screw Torque Values
Metric Face Seal Fitting Torque Chart—High Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Raising and Tilting Outer Gatherer Points and Shields
Remove Adjustable Deck Plates
Remove Deck Plate Cylinder
Remove Pivot Arms
Remove Row Unit Frame, Gatherer Chains, Trash Knives and Deck Plates
Remove Row Unit Gear Case
Remove Tie Bar
Remove and Install Auger (Double Auger)
Remove and Install Auger (Single Auger)
Remove and Install Corn Head Deck Plate Position Sensor
Remove and Install Gathering Point
Remove and Install Multi-Coupler Hydraulic Connectors
Remove and Install Slip Clutches
Remove and Install StalkMaster™ Chopping Gear Case
Removing, Flipping, and Installing StalkMaster™ Chopping Knife Blades
Repair Procedure R-A
Replace Auger Plug
Replace Gatherer Drive Shaft Bushing And Seal
Replace Idler Gear Needle Bearings
Replace Input Shaft (In Gear Case) Needle Bearings And Seals
Replace Rod Guide Seals
Replace Stubble Light
Replace Warning Light Bulb
Row Unit And Cross Auger Drives
Row Unit And Cross Auger Drives 612c
Row Unit And Cross Auger Drives (606C)
Row Unit And Cross Auger Drives (606C) stalk master
Row Unit And Cross Auger Drives (612C Double Auger)
Row Unit And Cross Auger Drives (612C StalkMaster™ Double Auger)
Row Unit Guidance Sensor (Exploded View)
SAE Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
Serial Numbers
Servicing Barrel Assembly and Stalk Roll Shafts
Single Point Latching—Adjusting
Specifications
Stalk Roll Shaft With Puller
Stalk Rolls and Barrel
StalkMaster™ Chopping Gear Case With Disconnect— Exploded View
StalkMaster™ Chopping Gear Case Without Disconnect— Exploded View
StalkMaster™ Slip Clutch Exploded View (Radial Pin—Later Models)
Transporting on Trailer
Unified Inch Bolt and Screw Torque Values
Size: 13.11 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Corn Heads
Type of Manual: Repair Technical Manual
Model: John Deere 618C Corn Heads
Part Number: TM100119
Number of Pages: 226 Pages
Contents:
Component Location Drawing (606C and 608C) 1
Component Location Drawing (612C StalkMaster) 1
Component Location Drawing (612C, 616C, 618C) 1
Deck Plate Remote Indicator Sensor and Linkage 1
Install Adjustable Deck Plates 1
Raising and Tilting Outer Gatherer Points and Shields 1
Replace Countershaft Bearings And Bushings fig 1
Replace Gatherer Cap Bushings 1
Replace Gatherer Drive Shaft Bushing And Seal 1
Replace Piston Seals 1
Replace Rod Guide Seals 1
Row Unit Guidance Sensor Harness Location (612C and 612C Stalk master, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster) 1
Row Unit Slip Clutch Exploded View (Jaw Type—Earlier Models) 1
Row Unit Slip Clutch Exploded View (Radial Pin Type—Earlier Models) 1
Servicing Barrel Assembly and Stalk Roll Shafts 1
StalkMaster™ Slip Clutch Exploded View (Radial Pin—Later Models) 1
Component Location Drawing (606C and 608C) 2
Component Location Drawing (612C StalkMaster) 2
Component Location Drawing (612C, 616C, 618C) 2
Deck Plate Remote Indicator Sensor and Linkage 2
Disassemble and Assemble Active Header Control Sensor 2
Install Adjustable Deck Plates 2
Replace Countershaft Bearings And Bushings fig 2
Replace Piston Seals 2
Row Unit Guidance Sensor Harness Location (612C and 612C Stalk master, 616C and 616C Stalkmaster, 618C and 618C Stalkmaster) 2
Row Unit Slip Clutch Exploded View (Jaw Type—Earlier Models) 2
Row Unit Slip Clutch Exploded View (Radial Pin Type—Earlier Models) 2
Replace Countershaft Bearings And Bushings fig 4
Remove and Install Slip Clutches 7
Remove and Install Slip Clutches 13
Remove and Install Slip Clutches 23
Remove and Install Slip Clutches 24
Remove and Install Slip Clutches 25
Remove and Install Slip Clutches 26
Remove and Install Slip Clutches 28
Adjusting Feeder House Drop Rate and Sensitivity — 60 Series and Older Combines
Attaching Corn Head to Pre 60 Series Feeder House
Adjusting Feeder House Drop Rate and Sensitivity — S and 70 Series Combines
User Calibration Procedures for 70 Series Combines
Disassemble 100 Series Wire Lock Cylinder
Assemble 125 Series Cylinder
Disassemble 125 Series Cylinder
Assemble 225 Series Cylinder
Active Header Control (AHC)
Active Header Control Display
Adjust Deck Plates and Gatherer Chain Guides
Adjustable Deck Plate Cylinder Mounting
Assemble 185R Series Cylinder
Assemble Row Unit Gear Case
Assemble Row Unit Slip Clutch (Jaw Type—Earlier Models)
Attaching Corn Head to Feeder House
Back shaft (608C StalkMaster™, 612C StalkMaster™, 616C, 616C StalkMaster™, 618C, And 618C StalkMaster™)
Back shaft (608C and 612C)
Barrel Assembly
Check Oil Lines and Fittings
Connector Identification—For All Rotary Type Sensors
Corn Head troubleshooting
Cylinder Identification
Description of Automatic Header Height Control Systems
Disassemble 100-120 Series External Retaining Ring Cylinder
Disassemble and Assemble Active Header Control Sensor
Disassemble and Assemble Multi-Coupler Cartridge
Disassemble and Assemble Row Unit Slip Clutch (Radial Pin Type—Earlier Models)
Dual Drive Slip Clutch Exploded View (Radial Pin—Later Models)
Ear Savers
Electrical Connector Handling
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Feeder House Latching Pins (Cleanout)
Feeder House Manual Unlatching
Foreword
Hydraulic System Location Drawing
Install Deck Plate Cylinder
Install Pivot Arms
Install Row Unit Gear Case
Install Tie Bar
Latching Cable Shear Screw Location
Level Land Feeder House Lower End Cable—Adjusting
Metric Bolt and Screw Torque Values
Metric Face Seal Fitting Torque Chart—High Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
Raising and Tilting Outer Gatherer Points and Shields
Remove Adjustable Deck Plates
Remove Deck Plate Cylinder
Remove Pivot Arms
Remove Row Unit Frame, Gatherer Chains, Trash Knives and Deck Plates
Remove Row Unit Gear Case
Remove Tie Bar
Remove and Install Auger (Double Auger)
Remove and Install Auger (Single Auger)
Remove and Install Corn Head Deck Plate Position Sensor
Remove and Install Gathering Point
Remove and Install Multi-Coupler Hydraulic Connectors
Remove and Install Slip Clutches
Remove and Install StalkMaster™ Chopping Gear Case
Removing, Flipping, and Installing StalkMaster™ Chopping Knife Blades
Repair Procedure R-A
Replace Auger Plug
Replace Gatherer Drive Shaft Bushing And Seal
Replace Idler Gear Needle Bearings
Replace Input Shaft (In Gear Case) Needle Bearings And Seals
Replace Rod Guide Seals
Replace Stubble Light
Replace Warning Light Bulb
Row Unit And Cross Auger Drives
Row Unit And Cross Auger Drives 612c
Row Unit And Cross Auger Drives (606C)
Row Unit And Cross Auger Drives (606C) stalk master
Row Unit And Cross Auger Drives (612C Double Auger)
Row Unit And Cross Auger Drives (612C StalkMaster™ Double Auger)
Row Unit Guidance Sensor (Exploded View)
SAE Face Seal Fitting Torque Chart—High Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
Serial Numbers
Servicing Barrel Assembly and Stalk Roll Shafts
Single Point Latching—Adjusting
Specifications
Stalk Roll Shaft With Puller
Stalk Rolls and Barrel
StalkMaster™ Chopping Gear Case With Disconnect— Exploded View
StalkMaster™ Chopping Gear Case Without Disconnect— Exploded View
StalkMaster™ Slip Clutch Exploded View (Radial Pin—Later Models)
Transporting on Trailer
Unified Inch Bolt and Screw Torque Values
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