John Deere 6105E 6120E 6120EH 6135E Final Tier IV Tractor Operators Manual OMSU65723

[Martin Welker]

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John Deere 6105E 6120E 6120EH 6135E Final Tier IV Tractor Operators Manual OMSU65723
Size: 15.43 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Tractor
Type of Manual: Operators Manual
Model: John Deere 6105E 6120E 6120EH 6135E Final Tier IV Tractor
Part Number: OMSU65723
Number of Pages: 288 Pages

Contents:
Introduction
Foreword
Emissions Performance and Tampering
General Information
Product View
Trademarks
Glossary of Terms
Regions and Country Versions
Machine Overview
Safety Precautions
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operators’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safety Signs
Replace Safety Signs
Safety Instructions Safety Sign
Use Seat Belt Safety Sign
Passenger Seat Safety Sign
Riders Safety Sign
ROPS in Normal Position Safety Sign
ROPS Safety Sign
Prevent Machine Runaway Safety Sign
Park Brake Safety Sign
Towing Implement Safety Sign
PTO Safety Sign
Front End Loader Safety Sign
Controls and Instruments
Front Console Controls
Right-Hand Console Controls
Left-Hand Console Controls
Instrument Cluster and Information Display
Information Display (Roll Mode Switch)
Aftertreatment Indicators Overview
Required Machine Stop Warning
DEF (Diesel Exhaust Fluid) Level Gauge
Engine Operation
Before Starting the Engine
Operate Key Switch
Start the Engine
Cold Weather Start
Engine Coolant Heater
Check Engine Indicators and Gauges
Change Engine Speeds
Recommended Engine Speeds and Operational Procedures
Stop the Engine
US EPA Qualified Emergency Use — SCR Derate Override Option
Air Intake, Fuel, Coolant, and Exhaust Operation
Selective Catalytic Reduction (SCR) System Overview
Exhaust Filter System Overview
Automatic (AUTO) Exhaust Filter Cleaning
Disabled Exhaust Filter Cleaning
Parked Exhaust Filter Cleaning
Service Exhaust Filter Cleaning
Fill Fuel Tank
Fill Diesel Exhaust Fluid (DEF) Tank
Electrical and Lighting Operation
Light Switch
Use Headlights
High Beam Indicator
Use Tail Lights
Use Work Lights
Use Warning Lights
Use Turn Signals
Operate Rotating Beacon Light
Route Cables and Harnesses
Use Dome Light
Use Courtesy Light
Use Seven-Terminal Outlet
Accessory Electrical Outlets
Drivetrain Operation
Gear Selection
Transmission Operation
Operate Transmission—PR
High / Low Split-Shift Feature
Shift Transmission
Use Infinitely Variable Shuttle
Stop Tractor
Ground Speed Labels
Creeper Operation
MFWD and Front Axle Operation
Operate EH MFWD
Differential and Rear Axle Operation
Differential Lock
Power Take Off (PTO) Operation
Change Reversible PTO Stub Shaft
Attach PTO-Driven Implement
Operate Tractor PTO
PTO Speed Selection
PTO Alarm and Automatic Shut-Off Function
Steering and Brake Operation
Steering Stop Adjustment (MFWD Axle)
Use Brakes
Hydraulics Operation
Open Center Hydraulic System
Warm Transmission-Hydraulic System Oil
Hitch and Drawbar Operation
3-Point Hitch Components
Prepare Implement
Rockshaft Control Levers
Use Rockshaft Position Control
Set Position Control Lever Stop
Use Draft Control
Adjust Rockshaft Speed-of-Drop
Attach Implements to 3-Point Hitch
Attach Implement with Telescoping Draft Links
Adjust Hitch Side Sway
Level Hitch
Adjust Lateral Float
Observe Drawbar Load Limitations
Adjust Drawbar Length
Adjust Drawbar Side-to-Side
Use Clevis Assembly
Selective Control Valve Operation
Connect or Disconnect High-Pressure Hoses
Connect Cylinder Hoses—Rear SCV
Connect and Operate Single-Acting Cylinder
Use Correct Hose Tips
SCV Control Lever and Coupler Identification
Operate SCV Control Levers
Set Detents and Operate SCV Control Levers—Three-Function Deluxe Inlet Section
Use Rear SCV to Operate Hydraulic Motor
Use Three-Function Deluxe Inlet Section to Operate Loader
Adjust Flow Control—Triple Rear SCV
Mid-Mount SCV Control Lever and Coupler Identification
Operate Mid SCV Multi-Function Lever
Match Tractor Power to Implement
Wheels and Tires Operation
Check Implement-to-Tire Clearance
Check Tire Inflation Pressure
Tire Inflation Pressure Chart
Front and Rear Tire Combinations—2WD
Front and Rear Tire Combinations—MFWD
Selecting Front Tire Rolling Direction
Tighten Wheel/Axle Hardware Correctly
Tighten Bolts—Rear Axle
Tighten Bolts—Adjustable Front Axle
Tighten Bolts—MFWD Axle
Tread Settings—Adjustable Front Axle, 2WD
Tread Settings—MFWD Axle
Tread Settings—Multi-Position Rear Wheels (Steel Disks)
Adjust Front Wheel Tread—2WD
Check Toe-In—Adjustable Front Axle, 2WD
Check Toe-In—MFWD Axle
Adjust Toe-In—Adjustable Front Axle, 2WD
Adjust Toe-In—MFWD Axle
Front Fender Adjustment—MFWD Axle
Ballasting
Plan for Maximum Productivity
Select Ballast Carefully
Determine Maximum Front Ballast
Determine Maximum Rear Ballast
Add Rear Ballast for Front Loader
Use Cast Iron Weights
Use Liquid Weight
Use Implement Codes
Additional Equipment
Additional Equipment Operation
Front Loader Mounting Bracket
Ag Precision Technology
Vandal Protection
Operators Station Operation
Operate Foldable Roll Over Protective Structure (ROPS)
Operators's Manual Storage Compartment
Use Seat Belt
Adjust Seat—Mechanical Suspension
Adjust Seat—Air Suspension
Instructional Seat
Adjust Steering Wheel
Use Emergency Exit
Open Windows
Open Door
Inside Rear View Mirror and Sun Visor
Sun Roof
Front Sun Shade
Adjust Blower Speed
Control Temperature
Deice, Demist, or Defrost Windshield
Optimize Air Conditioner and Heater Performance
Operate Windshield Wiper and Washer
Operate Rear Window Wiper and Washer
Use Monitor Mounts
Flexible Steps
Transport and Storage
Operators Training Required
Observe Maximum Travel Speeds
Driving on Public Roads
Driving Tractor on Roads
Towing Tractor
Use Caution on Hillsides
Place Tractor in Storage
Remove Tractor from Storage
Paint Finish Care
Maintenance Intervals
Important Considerations
Practice Safe Maintenance
Maintenance Interval Chart
Service Tractor Safely
Observe Service Intervals
Service Daily Before Start-Up
Additional Service Information
Fuels, Lubricants, and Coolants
Handle Fuel Safely—Avoid Fires
Handle Fluids Safely—Avoid Fires
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Disposal of Diesel Exhaust Fluid (DEF)
Refilling Diesel Exhaust Fluid (DEF) Tank
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Testing Coolant Freeze Point
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V
Oil Filters
Fuel Filters
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Supplemental Diesel Fuel Additives
Multipurpose Extreme Pressure (EP) Grease
Mixing of Lubricants
Lubricant Storage
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Oilscan™ and CoolScan™
Transmission and Hydraulic Oil
MFWD Axle and Wheel Hub Oil
As Required Maintenance
As Required Maintenance
Wash Machine After Unloading
Controls and Instruments Maintenance
Controls and Instruments Maintenance
Clutch Pedal Considerations
Engine Maintenance
Required Emission-Related Information
Engine Operation—Break-In Check
Break-In Service—During First 10 Hours of Operation
Break-In Check—After First 50 Hours of Operation
Break-In Check—After First 100 Hours of Operation
Open Hood
Engine Valve Adjustment
Use Correct Lubricant
Check Engine Oil Level
Change Engine Oil and Filter
Lubricate Hood Latch
Air Intake, Fuel, Coolant, and Exhaust Maintenance
Inspect Engine Air Intake Filters
Use High-Pressure Washer
Clean Air Filter Dust Unloading Valve
Replace Engine Air Intake Filters
Inspect Engine Air Intake System
Tighten Hose Clamps
Clean Open Crankcase Vent (OCV) Tube
Exhaust Filter Cleaning
Cleaning Diesel Exhaust Fluid (DEF) Tank
Exhaust Filter / Diesel Particulate Filter Ash Handling and Disposal
Exhaust Filter Disposal
Do Not Modify Fuel System
Drain Water and Sediment from Fuel Filters
Drain Water and Sediment from Fuel Tank
Replace Prefilter / Water Separator
Replace Primary Fuel Filter / Water Separator
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen
Check Coolant Level
Check Cooling System for Leaks
Flush Cooling System and Replace Thermostat
Bleed Fuel System
Clean Grille Screens, Radiator, Oil Cooler, Radiator Screen, and Air Conditioner Condenser
Electrical and Lighting Maintenance
Electrical Service Precautions
Use a Booster Battery or Charger
Clean Battery
Inspect Alternator/Fan Belt Tensioner
Replace Alternator/Fan Belt
Remove Battery
Service Battery
Battery Replacement Specifications
Charge Battery
Check Battery Condition
Access Fuses and Relays
Starter Wiring Connections
Fusible Link Location
Load Center Fuses and Relays—OOS
Load Center Fuses and Relays—OOS (Behind Instrument Panel)
Load Center Fuses and Relays—OOS (Behind Panel at Left Rear Corner of Operators Station)
Load Center Fuses and Relays—Cab
Load Center Fuses and Relays—Cab (Behind Instrument Panel)
Handle Halogen Light Bulbs Safely
Adjust Headlights
Replace Headlight Element
Replace Roof Hazard Light Bulb—Cab
Replace Hazard Light Bulb—OOS
Replace Tail and Turn Light Bulbs—OOS
Replace Tail and Turn Light Bulbs—Cab
Replace Worklight Element—OOS
Replace Worklight Element—Cab
Replace Dome Light Bulb—Cab
Replace Controls Illumination Light Bulb—Cab
Replace Rotary Beacon Light Bulb
Drive Train Maintenance
Use Correct Transmission/Hydraulic Filter Element
Check Neutral Start System—PR
Transmission Maintenance
Check Transmission-Hydraulic Oil Level
Change Transmission-Hydraulic Oil
Replace Transmission-Hydraulic Oil Filter
MFWD and Front Axle Maintenance
Lubricate Front Axle Pivot Pins
Lubricate MFWD Axle Shaft
Lubricate Front Wheel Bearings (2WD Axle)
Check MFWD Axle Wheel Hub Oil Level
Check MFWD Axle Housing Oil Level
Change MFWD Axle Wheel Hub Oil
Change MFWD Axle Housing Oil
Differential and Rear Axle Maintenance
Lubricate Rear Axle Bearings
Change High Crop Rear Axle Oil
Power Take Off (PTO) Maintenance
Lubricate PTO Stub Shaft
Steering and Brake Maintenance
Lubricate Steering Linkage
Adjust Brake Pedal Free Travel
Hydraulics Maintenance
Hydraulic Maintenance
Warming Transmission-Hydraulic System Oil
Hitch and Drawbar Maintenance
Lubricate Hitch Components
Selective Control Valve Maintenance
Check Selective Control Valve
Wheels and Tires Maintenance
Inspect Tractor for Loose Hardware
Ballasting Maintenance
Measure Wheel Slip—Manually
Ballasting Front End for Transport
Install Rear Cast Iron Weights
Additional Equipment Maintenance
Additional Equipment Maintenance
Check Front Loader Mounting Bracket Cap Screws Torque
Operators Station Maintenance
Keep Cab Protection System Installed Properly
Inspect Roll Over Protective Structure (ROPS) for Loose Hardware
Lubricate Operators's Seat Slide Rails—OOS
Inspect Seat Belt
Clean Cab Air Filters
Service Air Conditioner—Cab
Troubleshooting
Engine Troubleshooting
Transmission Troubleshooting
Hydraulic System Troubleshooting
Brakes Troubleshooting
3-Point Hitch Troubleshooting
Remote Hydraulic Cylinder Troubleshooting
Selective Control Valves (SCV) Troubleshooting
Electrical System Troubleshooting
Heater and A/C System (Cab) Troubleshooting
Wipers, Work Lights, Dome Light, and Radio (Cab)
On-Board Diagnostics (OBD)
STOP, Service Alert, Information, and Electrohydraulic Transmission System Indicators
On-Board Diagnostic (OBD) Tool
Diagnostic Trouble Code (DTC) Mode
Diagnostic Address (DA) Mode
Specifications
General Specifications
Overall Dimensions and Weights
Turning Radius—MFWD Axle
Turning Radius—2WD Axle
Estimated Vehicle Speed, PR with Creeper
Ground Speeds—PR
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Identifications Numbers
Identification Numbers
Product Identification Number
MFWD Axle Serial Number
Engine Serial Number
Fuel Injection Pump Serial Number
Transaxle Serial Number
Cab Serial Number
Keep Proof of Ownership
Certification and Warranty
Limited Battery Warranty
Emissions Control System Certification Label
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
Carbon Dioxide Emissions (CO₂)
Service Records
As Required, Daily / Every 10 Hour, and Weekly / Every 50 Hour Service Chart
First 100 Hour and Every 250 Hour Service Chart
Every 500 Hour, 1000 Hour / Annual, 2000 Hour / Two Year, and 5000 Hour / Five Year Service Chart
Pre-Delivery Inspection
Notes on Pre-Delivery Inspection
Service Procedure
Copy for Owner
Copy for Dealer
Index
John Deere Service Literature Available
Technical Information
John Deere Service Keeps You On The Job
John Deere Is At Your Service