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John Deere 5225 5325 5425 5525 5625 5603 Tractor Diagnostic and Tests Service Manual TM2197
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John Deere 5225 5325 5425 5525 5625 5603 Tractor Diagnostic and Tests Service Manual TM2197
Size: 74.76 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Tractor
Type of Manual: Diagnostic & Tests Service Manual
Model: John Deere 5225 5325 5425 5525 5625 5603 Tractor
Part Number: TM2197
Publication Date: 2010
Number of Pages: 1889 Pages
Contents:
FOREWORD
Section 210 - GENERAL
Group 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10 - General Specifications
Reference 210-10-001, General Specifications
Reference 210-10-002, General Reference List
Group 15 - General References
Reference 210-15-002, Bolt and Cap Screw Torque Values
Reference 210-15-003, Glossary of Terms
Reference 210-15-004, JIC Hydraulic Symbols
Reference 210-15-005, Wiring Diagram and Schematic Information
Reference 210-15-006, Electrical Schematic Symbols
Reference 210-15-007, Reading Wiring Schematics and Diagrams
Reference 210-15-008, Visually Inspect Electrical System
Reference 210-15-009, Seven-Step Electrical Procedure
Reference 210-15-010, Using a Probe Light
Reference 210-15-011, Circuit Types
Reference 210-15-012, Circuit Malfunctions
Reference 210-15-013, Troubleshooting Circuit Malfunctions
Reference 210-15-014, Understanding Electrical vs. Electronic Circuits
Reference 210-15-015, Intermittent Electronic Problems
Reference 210-15-016, Relay Circuit Types
Reference 210-15-017, Using a Digital Multimeter
Reference 210-15-101, Troubleshooting Unresolved Problems
Section 211 - DIAGNOSTIC TROUBLE CODES
Group CCU - CCU Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Group HCU - HCU Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Group PTR - PTR Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
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Additional Checks and Intermittent Failure Evaluation
Preliminary Check
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Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
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Code Operational Checks
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Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
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Additional Checks and Intermittent Failure Evaluation
Preliminary Check
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Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
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Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
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Code Operational Checks
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Additional Checks and Intermittent Failure Evaluation
Preliminary Check
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Code Operational Checks
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Code Diagnosis
Preliminary Check
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Code Diagnosis
Preliminary Check
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Code Diagnosis
Preliminary Check
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Code Diagnosis
Preliminary Check
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Code Diagnosis
Preliminary Check
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Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Section 212 - OBSERVABLE SYMPTOMS
Group 20 - Engines
Engine Problems
Group 30 - Fuel and Air
Fuel and Air Problems
Group 40 - Electrical
12-Volt Electrical Problems
Connector Problems
Group 45 - Control Units
Electronic Problems
Group 51 - SYNCSHUTTLE Transmissions
SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Problems
Group 55 - POWRREVERSER Transmissions
POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission Problems
Group 56 - Drive Systems
Drive System Problems
Group 60 - Steering and Brakes
Steering and Brake System Problems
Group 70 - Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90 - Operator Station
Air Conditioning Problems
Section 213 - SYSTEM DIAGNOSIS
Group 40 - Starting, Charging and Start Aid
System Diagnosis
Preliminary Checks
Operational Checks
Starting Circuit Test
Cold Start Circuit Test
Charging System Test
Fuel Transfer Pump Circuit Test
Preliminary Checks
Operational Checks
Starting Circuit Test
Cold Start Circuit Test
Charging System Test
Fuel Transfer Pump Circuit Test
Group 51 - SYNCSHUTTLE Transmission
Before You Start
Operate Tractor
Operate Tractor
Group 55 - POWRREVERSER Transmission
Before You Start
Preliminary Checks
Operational Checks
Transmission Pump Pressure Test
POWRREVERSER Control Valve Tests
Electro-Hydraulic Hi/Lo Valve Pressure Test
Preliminary Checks
Operational Checks
Transmission Pump Pressure Test
POWRREVERSER Control Valve Tests
Electro-Hydraulic Hi/Lo Valve Pressure Test
Group 56A - Differential Lock
Before You Start
Preliminary Checks
Differential Lock Operational Checks
Preliminary Checks
Differential Lock Operational Checks
Group 56B - MFWD
Before You Start
Preliminary Checks
MFWD Operational Checks
Reference 240-15-010, MFWD Circuit Test
MFWD Clutch Test
Preliminary Checks
MFWD Operational Checks
Reference 240-15-010, MFWD Circuit Test
MFWD Clutch Test
Before You Start
Preliminary Checks
MFWD Operational Checks
MFWD Switch Test
MFWD Solenoid Valve Circuit Test
MFWD Clutch Test
Preliminary Checks
MFWD Operational Checks
MFWD Switch Test
MFWD Solenoid Valve Circuit Test
MFWD Clutch Test
Before You Start
Preliminary Checks
MFWD Operational Checks
Preliminary Checks
MFWD Operational Checks
Group 56C - Rear PTO
Before You Start
PTO Preliminary Checks
PTO Operational Check
PTO Adjustment
PTO Preliminary Checks
PTO Operational Check
PTO Adjustment
Before You Start
PTO Preliminary Checks
PTO Operational Check
Rear EH PTO Switch Circuit Test
Rear PTO Solenoid Circuit Test
Rear PTO Test
PTO Preliminary Checks
PTO Operational Check
Rear EH PTO Switch Circuit Test
Rear PTO Solenoid Circuit Test
Rear PTO Test
Group 60A - Steering
Before You Start
Steering Preliminary Check
Steering Operational Check
Steering Pump Flow Test
Steering Valve Relief Test
Steering Leak Test
Steering Preliminary Check
Steering Operational Check
Steering Pump Flow Test
Steering Valve Relief Test
Steering Leak Test
Group 60B - Rear Brakes
Before You Start
Rear Brakes Preliminary Check
Rear Brakes Operational Checks
Bleed Rear Brakes
Rear Brake Valve Leakage Test
Rear Brakes Preliminary Check
Rear Brakes Operational Checks
Bleed Rear Brakes
Rear Brake Valve Leakage Test
Group 70A - Rear SCV System Diagnosis
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Deluxe Rear SCV Functional Test
Triple Deluxe Rear SCV Flow Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Deluxe Rear SCV Functional Test
Triple Deluxe Rear SCV Flow Test
SCV Leakage Test
Same Flow Direction
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Group 70B - Mid-Mount Control Valve System Diagnosis
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Mid-Mount Control Valve Flow Control Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Mid-Mount Control Valve Flow Control Test
SCV Leakage Test
Same Flow Direction
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Group 70C - Rear Hitch System Diagnosis
Before You Start
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Rockshaft Position-Sensing Feedback Linkage Adjustment
Rockshaft Draft-Sensing Feedback Linkage Adjustment
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Rockshaft Position-Sensing Feedback Linkage Adjustment
Rockshaft Draft-Sensing Feedback Linkage Adjustment
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Before You Start
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Group 90 - Air Conditioning
Before You Start
Preliminary Checks
Operational Checks
Blower Motor Test
Install Test Equipment
Compressor Clutch Engagement and Cycle Test
A/C System Pressure Test
Temperature Drop Test
Summary of Air Conditioning Testing
Preliminary Checks
Operational Checks
Blower Motor Test
Install Test Equipment
Compressor Clutch Engagement and Cycle Test
A/C System Pressure Test
Temperature Drop Test
Summary of Air Conditioning Testing
Section 220 - ENGINES
Group 05 - General Information
Reference 220-05-001, John Deere Engine Repair—Use CTM301 or CTM104
Reference 220-05-002, General Engine Specifications
Reference 220-05-003, List of All Tractor-Specific Engine Information
Group 15 - Tests and Adjustments
Reference 220-15-002, Throttle Lever Adjustment—Straddle Mount Tractors
Reference 220-15-003, Throttle Lever Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 220-15-004, Foot Throttle Pedal Stop Adjustment—Isolated Open Operator Station and Cab Tractors
Group 20 - Engine System Theory of Operation
Reference 220-20-001, Overview of 5225, 5325, 5425, 5525, 5625, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines
Section 230 - FUEL AND AIR
Group 05 - General Information
John Deere Engine Fuel Systems Repair—Use CTM301 or CTM207
Group 20 - Fuel and Air Theory of Operation
Reference 230-20-001, Fuel System Operation—Straddle Mount (5-Cylinder)
Reference 230-20-002, Fuel System Operation—Isolated Open Operator Station and Cab Tractors (5-Cylinder)
Reference 230-20-003, Fuel System Operation—5425 and 5525 Straddle Mount (4-Cylinder)
Reference 230-20-003a, Fuel System Operation—5625 Straddle Mount
Reference 230-20-004, Fuel System Operation—5425, 5525 Isolated Open Operator Station and Cab Tractors
Reference 230-20-004a, Fuel System Operation—5625, 5603 (Cab and IOOS), and Early Model 5E Limited
Reference 230-20-004b, Fuel System Operation—Later Model 5E Limited
Reference 230-20-005, Air Intake System Operation (5-Cylinder)
Reference 230-20-006, Air Intake System Operation (4-Cylinder)
Section 240 - ELECTRICAL
Group 05 - Vehicle Electrical Center and Fuse/Relay Block
Reference 240-05-001, Vehicle Electrical Center and Fuse/Relay Block Diagram Listing
Reference 240-05-002, Vehicle Electrical Center (VEC)
Reference 240-05-003, HVAC and Wiper Fuse/Relay Block
Reference 240-05-004, POWRREVERSER POWRREVERSER is a trademark of Deere & Company Fuse Block
Reference 240-05-005, Center Console Relays
Reference 240-05-006, Center Console Relays—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions
Group 15 - Tests and Adjustments
Reference
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Reference
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Fuel Flow Relay (K10) Circuit Check
Operational Check
Start Sense Relay (K13) Circuit Check
Operational Check
Neutral Start Relay (K12) Circuit Check
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Fuel Flow Relay (K10) Circuit Check
Operational Check
Start Sense Relay (K13) Circuit Check
Operational Check
Neutral Start Relay (K12) Circuit Check
Reference
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Reference
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Reference
Visual Battery Check
Check Electrolyte Level of All Cells
Check Specific Gravity of Each Cell
Check Battery Voltage
Charge Battery
Select Charging Rate
Charge Battery (Continued)
Check Battery Condition
Visual Battery Check
Check Electrolyte Level of All Cells
Check Specific Gravity of Each Cell
Check Battery Voltage
Charge Battery
Select Charging Rate
Charge Battery (Continued)
Check Battery Condition
Reference
Alternator Output Test
Alternator Output Test
Reference
Power Check
Fuse Circuit Check
Glow Plug Voltage Check
Cold Start Relay (K19) Check
Power Check
Fuse Circuit Check
Glow Plug Voltage Check
Cold Start Relay (K19) Check
Reference
Fuse Circuit Check
Operational Check
VEC Light Switch Power Check
Circuit 010 Check
Light Switch (S5) Circuit Check
Circuit 111 Check
Instrument Cluster Circuit Check
Warning Light Power Relay (K1) Check
Warning Light Power Relay (K1) Circuit Check
VEC Green Connector Check
Circuit 106 Check
Turn/Warn Relay (K5) Check
Turn/Warn Relay (K5) Circuit Check
Turn/Warn Relay (K5) Circuit Check (Continued)
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Check
Right Turn Relay (K3) Circuit Check
Fuse Circuit Check
Operational Check
VEC Light Switch Power Check
Circuit 010 Check
Light Switch (S5) Circuit Check
Circuit 111 Check
Instrument Cluster Circuit Check
Warning Light Power Relay (K1) Check
Warning Light Power Relay (K1) Circuit Check
VEC Green Connector Check
Circuit 106 Check
Turn/Warn Relay (K5) Check
Turn/Warn Relay (K5) Circuit Check
Turn/Warn Relay (K5) Circuit Check (Continued)
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Check
Right Turn Relay (K3) Circuit Check
Reference
Fuse Circuit Check
Circuit 072 Check
Fuse F18 Circuit Check
Turn Signal Light Switch Circuit Check
Circuit 113 Check
Circuit 123 Check
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Circuit Check
Turn Signal Power Circuit Check
Instrument Cluster Circuit Check
Circuit 111 Check
Flash Logic Relay (K4) Check
Flash Logic Relay (K4) Circuit Check
Fuse Circuit Check
Circuit 072 Check
Fuse F18 Circuit Check
Turn Signal Light Switch Circuit Check
Circuit 113 Check
Circuit 123 Check
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Circuit Check
Turn Signal Power Circuit Check
Instrument Cluster Circuit Check
Circuit 111 Check
Flash Logic Relay (K4) Check
Flash Logic Relay (K4) Circuit Check
Reference
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F17 Circuit Check
Fuse F8 Circuit Check
MFWD Switch (S16) Circuit Check
MFWD Off Solenoid (Y2) Circuit Check
Instrument Cluster MFWD Indicator Circuit Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F17 Circuit Check
Fuse F8 Circuit Check
MFWD Switch (S16) Circuit Check
MFWD Off Solenoid (Y2) Circuit Check
Instrument Cluster MFWD Indicator Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Fuse F10 Circuit Check
Fuse F11 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Trailer Power Relay (K6) Check
Trailer Power Relay (K6) Circuit Check
Junction Block (X11) Circuit Check
7-Pin Trailer Connector (X14) Circuit Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Fuse F10 Circuit Check
Fuse F11 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Trailer Power Relay (K6) Check
Trailer Power Relay (K6) Circuit Check
Junction Block (X11) Circuit Check
7-Pin Trailer Connector (X14) Circuit Check
Reference
Power Circuit Check
Mid-Mount Solenoid Switch (S9) Circuit Check
Mid-Mount Function Relay (K25) Check
Mid-Mount Function Relay (K25) Circuit Check
Mid-Mount Solenoid Relay (K26) Check
Mid-Mount Solenoid Relay (K26) Circuit Check
Mid-Mount Function Solenoid (Y3) Circuit Check
Mid-Mount Solenoid (Y4) Circuit Check
Power Circuit Check
Mid-Mount Solenoid Switch (S9) Circuit Check
Mid-Mount Function Relay (K25) Check
Mid-Mount Function Relay (K25) Circuit Check
Mid-Mount Solenoid Relay (K26) Check
Mid-Mount Solenoid Relay (K26) Circuit Check
Mid-Mount Function Solenoid (Y3) Circuit Check
Mid-Mount Solenoid (Y4) Circuit Check
Reference
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Speed Sensor Circuit Check
Circuit 305 Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Speed Sensor Circuit Check
Circuit 305 Check
Reference
Engine Oil Pressure Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Circuit 307 Check
Engine Oil Pressure Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Circuit 307 Check
Reference
Air Filter Restriction Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Air Filter Restriction Switch Circuit Check
Air Filter Restriction Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Air Filter Restriction Switch Circuit Check
Reference
Fuel Level Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Fuel Level Sender Circuit Check
Fuel Level Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Fuel Level Sender Circuit Check
Reference
Engine Coolant Temperature Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Coolant Temperature Sender Circuit Check
Engine Coolant Temperature Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Coolant Temperature Sender Circuit Check
Reference
Fuse F4 Circuit Check
Light Switch (S5) Circuit Check
Fuse F15 Circuit Check
Left Tail/Turn Light Circuit Check
Right Tail/Turn Light Circuit Check
7-Pin Trailer Connector Circuit Check
Fuse F4 Circuit Check
Light Switch (S5) Circuit Check
Fuse F15 Circuit Check
Left Tail/Turn Light Circuit Check
Right Tail/Turn Light Circuit Check
7-Pin Trailer Connector Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F14 Circuit Check
Light Switch (S5) Circuit Check
Circuit 107 Check
Front Work Lights Relay (K9) Check
Front Work Lights Relay (K9) Circuit Check
Left Front Work Light (E8) Circuit Check
Right Front Work Light (E7) Circuit Check
Fuse F4 Circuit Check
Fuse F14 Circuit Check
Light Switch (S5) Circuit Check
Circuit 107 Check
Front Work Lights Relay (K9) Check
Front Work Lights Relay (K9) Circuit Check
Left Front Work Light (E8) Circuit Check
Right Front Work Light (E7) Circuit Check
Reference
Fuse F14 Circuit Check
Beacon Light Switch (S7) Circuit Check
Beacon Light (H7) Circuit Check
Fuse F14 Circuit Check
Beacon Light Switch (S7) Circuit Check
Beacon Light (H7) Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F13 Circuit Check
Circuit 107 Check
Light Switch (S5) Circuit Check
Rear Work Lights Relay (K8) Check
Rear Work Lights Relay (K8) Circuit Check
Rear Work Light (E6) Circuit Check
Left Rear Work Light (E10) Circuit Check
Right Rear Work Light (E9) Circuit Check
7-Pin Trailer Connector Circuit Check
Fuse F4 Circuit Check
Fuse F13 Circuit Check
Circuit 107 Check
Light Switch (S5) Circuit Check
Rear Work Lights Relay (K8) Check
Rear Work Lights Relay (K8) Circuit Check
Rear Work Light (E6) Circuit Check
Left Rear Work Light (E10) Circuit Check
Right Rear Work Light (E9) Circuit Check
7-Pin Trailer Connector Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F8 Circuit Check
Light Switch (S5) Circuit Check
Fuse F16 Circuit Check
Fuse F5 Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Diode Block (V1) Circuit Check
Radio Backlight Circuit Check
Right-Hand Console Light (E14) Circuit Check
Instrument Cluster (A1) Check
Loader Light Switch (S6) Circuit Test
Left Loader Light (E15) Circuit Check
Right Loader Light (E16) Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Fuse F4 Circuit Check
Fuse F8 Circuit Check
Light Switch (S5) Circuit Check
Fuse F16 Circuit Check
Fuse F5 Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Diode Block (V1) Circuit Check
Radio Backlight Circuit Check
Right-Hand Console Light (E14) Circuit Check
Instrument Cluster (A1) Check
Loader Light Switch (S6) Circuit Test
Left Loader Light (E15) Circuit Check
Right Loader Light (E16) Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F3 Circuit Check
Fuse F12 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Dome Light (A3) Circuit Check
Left Door Switch (S15) Circuit Check
Radio Power Circuit Check
Fuse F1 Circuit Check
Fuse F3 Circuit Check
Fuse F12 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Dome Light (A3) Circuit Check
Left Door Switch (S15) Circuit Check
Radio Power Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F23 Circuit Check
Fuse F25 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
HVAC Relay (K20) Check
HVAC Relay (K20) Circuit Check
Blower Switch (S10) Circuit Check
Blower Motor Resistors (R3) Circuit Check
Right Blower Relay (K23) Check
Right Blower Relay (K23) Circuit Check
Left Blower Relay (K22) Check
Left Blower Relay (K22) Circuit Check
Left Blower Motor (M2) Circuit Check
Right Blower Motor (M3) Circuit Check
A/C On/Off Switch (S11) Circuit Check
A/C Deicing Switch (B7) Circuit Check
A/C High/Low Pressure Switch (B8) Circuit Check
A/C Compressor Clutch (Y10) Circuit Check
Fuse F1 Circuit Check
Fuse F23 Circuit Check
Fuse F25 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
HVAC Relay (K20) Check
HVAC Relay (K20) Circuit Check
Blower Switch (S10) Circuit Check
Blower Motor Resistors (R3) Circuit Check
Right Blower Relay (K23) Check
Right Blower Relay (K23) Circuit Check
Left Blower Relay (K22) Check
Left Blower Relay (K22) Circuit Check
Left Blower Motor (M2) Circuit Check
Right Blower Motor (M3) Circuit Check
A/C On/Off Switch (S11) Circuit Check
A/C Deicing Switch (B7) Circuit Check
A/C High/Low Pressure Switch (B8) Circuit Check
A/C Compressor Clutch (Y10) Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F24 Circuit Check
Key Switch (S1) Circuit Check
Wiper System Relay (K21) Check
Circuit 010 Check
Wiper System Relay (K21) Circuit Check
Front Wiper Switch (S12) Circuit Check
Front Wiper Motor (M5) Circuit Check
Front Washer Pump (M6) Circuit Check
Rear Wiper Switch (S13) Circuit Check
Rear Wiper Motor (M7) Circuit Check
Rear Washer Pump (M8) Circuit Check
Fuse F1 Circuit Check
Fuse F24 Circuit Check
Key Switch (S1) Circuit Check
Wiper System Relay (K21) Check
Circuit 010 Check
Wiper System Relay (K21) Circuit Check
Front Wiper Switch (S12) Circuit Check
Front Wiper Motor (M5) Circuit Check
Front Washer Pump (M6) Circuit Check
Rear Wiper Switch (S13) Circuit Check
Rear Wiper Motor (M7) Circuit Check
Rear Washer Pump (M8) Circuit Check
Reference
Key Switch Test
Key Switch Test
Reference
Fuel Transfer Pump Operational Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Pump Voltage Check
Circuit 110 Check
Fuel Transfer Pump Relay (K24) Test
Circuit 395 Check
Circuit 262 Check
Circuit 022 Check
Circuit 110 Check
Fuel Transfer Pump Operational Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Pump Voltage Check
Circuit 110 Check
Fuel Transfer Pump Relay (K24) Test
Circuit 395 Check
Circuit 262 Check
Circuit 022 Check
Circuit 110 Check
Group 20 - Theory of Operation
Reference 240-20-200, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Normal
Reference 240-20-201, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Bypass Attempt
Reference 240-20-202, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Mechanical PTO
Reference 240-20-203, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Electro-Hydraulic PTO
Reference 240-20-204, Cold Start System Operation
Reference 240-20-205, Charging System Operation
Reference 240-20-206, Lighting System Operation—Turn Signals—Cab Tractors
Reference 240-20-207, Lighting System Operation—Turn Signals—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-208, Lighting System Operation—Warning Lights—Cab Tractors
Reference 240-20-209, Lighting System Operation—Warning Lights—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-210, Lighting System Operation—Tail Lights
Reference 240-20-211, Lighting System Operation—Headlights and Loader Lights
Reference 240-20-212, Work Light and Beacon Light Operation—Cab Tractors
Reference 240-20-213, Work Light Operation—Straddle Mount and Isolated Open Operator Station (IOOS)
Reference 240-20-214, Instrument Cluster Operation—Tachometer/Hour Meter
Reference 240-20-215, Instrument Cluster Operation—Fuel Gauge
Reference 240-20-216, Instrument Cluster Operation—Coolant Temperature Gauge
Reference 240-20-217, PTO Warning System Operation
Reference 240-20-218, Air Filter Restriction Indicator Operation
Reference 240-20-219, Accessory Power and Junction Block Power Operation
Reference 240-20-220, Mid-Mount SCV
Reference 240-20-221, Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 240-20-222, Blower Motor Operation—Cab Tractors
Reference 240-20-223, A/C Compressor Operation—Cab Tractors
Reference 240-20-224, Front Wiper/Washer Operation—Cab Tractors
Reference 240-20-225, Rear Wiper/Washer Operation—Cab Tractors
Reference 240-20-226, Dome Light Operation—Cab Tractors
Reference 240-20-227, Convenience Outlet Operation
Reference 240-20-228, Wheel Speed Sensor Operation
Reference 240-20-229, Fuel Transfer Pump Operation—5625, 5603, and 5E Limited
Group 25 - Functional Schematics
Reference 240-25-001, Functional Schematics Listing
Reference 240-25-100, Schematic and Component Identification Legend
Reference 240-25-101, SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit
Reference 240-25-102, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5225, 5325, 5425, 5525 and 5625
Reference 240-25-102a, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-103, SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights
Reference 240-25-104, SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE15—Air Seat Option, SE16—Back-Up Alarm and SE17—Mid-Mount SCV Option
Reference 240-25-105, SE18—HVAC Standard Cab
Reference 240-25-106, SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio
Reference 240-25-107, SE23—Instrumentation
Reference 240-25-108, SE24—ELX Relay and Fuses, SE25—MFWD Option, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch
Reference 240-25-109, SE28—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-110, SE29—ELECTRO-HYDRAULIC Control, SE30—ELECTRO-HYDRAULIC Hitch Control and SE31—Power and Service Advisor
Reference 240-25-111, Cold Start Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-112, Cold Start Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-113, Charging Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-114, Charging Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-115, Starting Circuit Diagnostic Wiring Diagram, 5225, 5325, 5425 and 5525 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-115a, Starting Circuit Diagnostic Wiring Diagram, 5625 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116, Starting Circuit Diagnostic Wiring Diagram, Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116a, Starting Circuit Diagnostic Wiring Diagram, 5625 Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-117, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425, 5525, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a tradema
Reference 240-25-117a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425 and 5525 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-119, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Cab and Isolated Open Operator Station (IOOS) —POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-120, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-121, Horn Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-122, Horn Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-123, Headlight and Loader Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-123a, Headlight and Loader Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-124, Headlight and Loader Light Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-125, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-125a, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-126, Front Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-127, Rear Work Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-127a, Rear Work Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-128, Rear Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-129, Rear Work Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-130, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-130a, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-131, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-132, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-133, Tail Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-133a, Tail Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-134, Tail Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-135, Tail Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-136, Junction Block and Accessory Power Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-136a, Junction Block and Accessory Power Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-137, Junction Block and Accessory Power Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-138, Junction Block and Accessory Power Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-139, Radio and Dome Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-139a, Radio and Dome Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-140, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140a, PTO Horn Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140b, PTO Horn Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-141, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Straddle Mount
Reference 240-25-141a, PTO Horn Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-142, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-143, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 240-25-144, Engine Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-145, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-146, Wheel Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-147, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-148, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-149, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-150, Air Filter Restriction Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-151, Air Filter Restriction Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-152, Fuel Level Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-153, Fuel Level Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-154, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-155, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-156, HVAC Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-157, Wiper System Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-158, Mid-Mount SCV Diagnostic Wiring Diagram
Reference 240-25-159, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-160, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-161, Fuel Transfer Pump Diagnostic Wiring Diagram—5603 and 5E Limited
Group 30 - Connector Information—5225, 5325, 5425, 5525 and 5625
Reference 240-30-001, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—SYNCSHUTTLE
Reference 240-30-002, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—POWRREVERSER
Reference 240-30-003, Chassis-to- Engine Connector X1, Straddle Mount—SYNCSHUTTLE
Reference 240-30-004, Chassis-to-Engine Connector X1, Straddle Mount—POWRREVERSER
Reference 240-30-005, Front Console-to-Chassis Connector X3, Cab Tractors—SYNCSHUTTLE
Reference 240-30-006, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—SYNCSHUTTLE
Reference 240-30-007, Front Console-to-Chassis Connector X3, Cab Tractors—POWRREVERSER
Reference 240-30-008, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-009, Front Console-to-Chassis Connector X4, Cab Tractors—SYNCSHUTTLE
Reference 240-30-010, Front Console-to- Chassis Connector X4, Cab Tractors—POWRREVERSER
Reference 240-30-011, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—SYNCSHUTTLE
Reference 240-30-012, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—POWRREVERSER
Reference 240-30-013, Front Console-to-Chassis Connector X5, Cab and Isolated Open Operator Station—POWRREVERSER
Reference 240-30-014, Chassis-to-Roof Connector X9, Cab Tractors
Reference 240-30-015, Vehicle Electrical Center (VEC) Connectors X22—X25, Cab Tractors
Reference 240-30-016, Vehicle Electrical Center (VEC) Connectors X22—X25, Isolated Open Operator Station Tractors
Reference 240-30-017, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—SYNCSHUTTLE
Reference 240-30-018, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—POWRREVERSER
Reference 240-30-019, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER and Hitch
Reference 240-30-020, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER and Hitch
Reference 240-30-021, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER
Reference 240-30-022, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-023, Electro-Hydraulic Controller Connectors A6J1—A6J3, Straddle Mount
Group 35 - Connector Information 5603, (5083E, 5093E, 5101E Limited)
Reference 240-31-001, Front Console-to- Engine Connector X1
Reference 240-31-002, Front Console-to-Chassis Connector X3
Reference 240-31-003, Front Console-to- Chassis Connector X4
Reference 240-31-004, Front Console-to-Chassis Connector X5
Reference 240-31-005, Chassis-to-Roof Connector X9
Reference 240-31-006, Vehicle Electrical Center (VEC) Connectors X22—X25
Reference 240-31-007, Electro-Hydraulic Controller Connectors A6J1—A6J3
Section 245 - CONTROL UNITS
Group 05 - General References
Reference 245-05-001, Electro-Hydraulic Controller General Information
Reference 245-05-002, Performance Monitor General Operation
Reference 245-05-003, Diagnostic Trouble Code Listing
Reference 245-05-003A, PRF Code List
Reference 245-05-003B, CCU Code List
Reference 245-05-003C, HCU Code List
Reference 245-05-003D, PTR Code List
Reference 245-05-004, Control Unit Addresses
Reference 245-05-004A, CCU Address List
Reference 245-05-004B, HCU Address List
Reference 245-05-004C, PTR Address List
Reference
Connect SERVICE ADVISORSERVICE ADVISOR is a trademark of Deere & Company to Software Delivery System on Internet
Identify Electro-Hydraulic Controller Software Downloads
Download Software from Software Delivery System
Prepare SERVICE ADVISOR Equipment for Connection to Vehicle
Connect SERVICE ADVISOR to Vehicle
Program Control Unit with Software Payload
Input previously recorded addresses
Calibrate Hitch Control Unit
Connect SERVICE ADVISORSERVICE ADVISOR is a trademark of Deere & Company to Software Delivery System on Internet
Identify Electro-Hydraulic Controller Software Downloads
Download Software from Software Delivery System
Prepare SERVICE ADVISOR Equipment for Connection to Vehicle
Connect SERVICE ADVISOR to Vehicle
Program Control Unit with Software Payload
Input previously recorded addresses
Calibrate Hitch Control Unit
CAN Lo and CAN Hi Voltage Checks
Check CAN Lo (-) and CAN Hi (+) Voltages
Compare CAN Hi and CAN Lo Voltages
Check CAN Lo (-) and CAN Hi (+) Voltages
Compare CAN Hi and CAN Lo Voltages
Reference 245-05-200, CAN Communication System Theory of Operation
Reference
VIN Network Address Checks
VIN Network Address Checks
Reference 245-05-300, CAN Communication System Diagnostic Wiring Diagram Listing
Reference 245-05-301, CAN System Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-05-302, CAN System Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group 15 - Tests and Adjustments
Reference
Preliminary Check
ELX Relay Check
Electrical Circuit Checks
Power Supply and Ground Circuit Check
Preliminary Check
ELX Relay Check
Electrical Circuit Checks
Power Supply and Ground Circuit Check
Reference
Preliminary Check
Battery Check
Electrical Circuit Checks
Preliminary Check
Battery Check
Electrical Circuit Checks
Reference 245-15-301, Electro-Hydraulic Controller Power Supply Wiring Diagram—Straddle Mount
Reference 245-15-302, Electro-Hydraulic Controller Power Supply Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group CCU - CCU
CCU—Calibratable Addresses
Clear Codes
Enter Calibration Mode
MFWD Configuration
Rear PTO Setup #1 Configuration
Rear PTO Setup #2 Configuration
Engine Pulses Per Gear Revolution Configuration
Rear PTO Pulses Per PTO Shaft Revolution Configuration
Wheel Speed Pulses Per Axle Revolution Configuration
Tire Rolling Circumference Configuration
Radar Sensor Speed Configuration
Diagnostic Code Purge Setting
Clear Codes
Enter Calibration Mode
MFWD Configuration
Rear PTO Setup #1 Configuration
Rear PTO Setup #2 Configuration
Engine Pulses Per Gear Revolution Configuration
Rear PTO Pulses Per PTO Shaft Revolution Configuration
Wheel Speed Pulses Per Axle Revolution Configuration
Tire Rolling Circumference Configuration
Radar Sensor Speed Configuration
Diagnostic Code Purge Setting
CCU System Diagnostic Beep Mode
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference 245-CCU-003, CCU Beep Mode Test Without Speed Sensors
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Reference 245-CCU-201, CCU Controller Theory of Operation
Reference 245-CCU-202, Hydraulic Oil Temperature Sensor Theory of Operation
Reference 245-CCU-203, Engine Speed Sensor Theory of Operation
Reference 245-CCU-204, Wheel Speed Sensor Theory of Operation
Reference 245-CCU-205, EH MFWD Switch Theory of Operation
Reference 245-CCU-206, MFWD Solenoid Theory of Operation—5225, 5325, 5425, 5525 and 5625
Reference 245-CCU-207, Brake Switch Assembly Theory of Operation
Reference 245-CCU-208, Rear EH PTO Switch Theory of Operation
Reference 245-CCU-209, Rear EH PTO Solenoid Theory of Operation
Reference 245-CCU-210, Rear EH PTO Speed Sensor Theory of Operation
Reference 245-CCU-301, Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram
Reference 245-CCU-302A, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-302B, Engine Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-303A, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-303B, Wheel Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-304A, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 245-CCU-304B, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Isolated Open Operator Station (IOOS) and Cab
Reference 245-CCU-305A, Brake Switch Assembly Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-305B, Brake Switch Assembly Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-306, Rear EH PTO Switch Diagnostic Wiring Diagram
Reference 245-CCU-307, Rear EH PTO Solenoid Diagnostic Wiring Diagram
Reference 245-CCU-308, Rear EH PTO Speed Sensor Diagnostic Wiring Diagram
Group HCU - HCU
HCU—Calibratable Addresses
Clear Codes
Enter Calibration Mode
Rear Hitch Configuration
Rear Hitch Draft Sensor Gain Adjust
Hitch Interactive Calibration
Rear Hitch Dampening Enable
Rear Hitch Raise Rate Adjust
Rear Hitch Slip Control Enable
Clear Codes
Enter Calibration Mode
Rear Hitch Configuration
Rear Hitch Draft Sensor Gain Adjust
Hitch Interactive Calibration
Rear Hitch Dampening Enable
Rear Hitch Raise Rate Adjust
Rear Hitch Slip Control Enable
HCU System Diagnostic Beep Mode
Access System Diagnostic Beep Mode, Address 002
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode, Address 002
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Reference 245-HCU-201, HCU Control Unit Theory of Operation
Reference 245-HCU-202, Rear Hitch Control Lever Theory of Operation
Reference 245-HCU-203, Rear Hitch Raise/Lower Switch Theory of Operation
Reference 245-HCU-204, Rear Hitch Height-Limit Control Theory of Operation
Reference 245-HCU-205, Rear Hitch Rate-of-Drop Control Theory of Operation
Reference 245-HCU-206, Rear Hitch Load/Depth Control Theory of Operation
Reference 245-HCU-207, Rear Hitch Left and Optional Right External Switch Theory of Operation
Reference 245-HCU-208, Rear Hitch Raise and Lower Solenoids Theory of Operation
Reference 245-HCU-209, Rear Hitch Position Sensor Theory of Operation
Reference 245-HCU-210, Rear Hitch Draft Sensor Theory of Operation
Reference 245-HCU-301, Rear Hitch Control Assembly Diagnostic Wiring Diagram
Reference 245-HCU-302, Hitch Load/Depth Control Diagnostic Wiring Diagram
Reference 245-HCU-303, Rear Hitch Left External Switch Diagnostic Wiring Diagram
Reference 245-HCU-304, Rear Hitch Optional Right External Switch Diagnostic Wiring Diagram
Reference 245-HCU-305, Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram
Reference 245-HCU-306, Rear Hitch Position Sensor Diagnostic Wiring Diagram
Reference 245-HCU-307, Rear Hitch Draft Sensor Diagnostic Wiring Diagram
Group PTR - PTR
PTR—Calibratable Addresses
Clear Codes
Automatic Overfill Protection Enable
Countershaft Pulses Per Revolution
Transmission Configuration
Prepare Vehicle for Transmission Calibration
Heat Hydraulic Oil
Hydraulic Oil Type Selection
Alternate Oil Temperature Offset Configuration
Transmission Interactive Calibration
Control Unit Calibration Faults
Element Calibration Faults
Forward Fill Pressure Adjustment
Reverse Fill Pressure Adjustment
Forward Fill Time Adjustment
Reverse Fill Time Adjustment
Infinitely Variable Shuttle Control Configuration
Pressure Used when Below Wheel Speed Threshold (Infinitely Variable Shuttle)
Infinitely Variable Shuttle Wheel Speed Threshold
Coefficient for V^2 Shift Logic
Starting Shift Pressure Value for V^2 Shift Logic
Maximum Shift Pressure Value for V^2 Shift Logic
Tractor Model for Compensation
Valve Test Mode 1 (Forward Valve, Reverse Valve)
Valve Test Mode 1 (Enable Valve)
Hi/Lo Configuration
Park Switch Polarity
Seat Switch Polarity
Come-Home Mode Enable
CAN Bus Error Limiting Factor Configuration
CAN Bus Error Retry Time Configuration
Vehicle Model Number
Vehicle Model Number
Clear Codes
Automatic Overfill Protection Enable
Countershaft Pulses Per Revolution
Transmission Configuration
Prepare Vehicle for Transmission Calibration
Heat Hydraulic Oil
Hydraulic Oil Type Selection
Alternate Oil Temperature Offset Configuration
Transmission Interactive Calibration
Control Unit Calibration Faults
Element Calibration Faults
Forward Fill Pressure Adjustment
Reverse Fill Pressure Adjustment
Forward Fill Time Adjustment
Reverse Fill Time Adjustment
Infinitely Variable Shuttle Control Configuration
Pressure Used when Below Wheel Speed Threshold (Infinitely Variable Shuttle)
Infinitely Variable Shuttle Wheel Speed Threshold
Coefficient for V^2 Shift Logic
Starting Shift Pressure Value for V^2 Shift Logic
Maximum Shift Pressure Value for V^2 Shift Logic
Tractor Model for Compensation
Valve Test Mode 1 (Forward Valve, Reverse Valve)
Valve Test Mode 1 (Enable Valve)
Hi/Lo Configuration
Park Switch Polarity
Seat Switch Polarity
Come-Home Mode Enable
CAN Bus Error Limiting Factor Configuration
CAN Bus Error Retry Time Configuration
Vehicle Model Number
Vehicle Model Number
PTR System Diagnostic Beep Mode
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference 245-PTR-003, PTR Control Unit Beep Mode Test Without Speed Sensors
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Circuit Checks
Operational Check
Access Component to Be Tested
Install Test Equipment
Circuit Checks
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Check
Component Output Circuit Check
Reference 245-PTR-201, PTR Control Unit Theory of Operation
Reference 245-PTR-202, Come-Home Mode Theory of Operation
Reference 245-PTR-203, Directional Reverser Switch Theory of Operation
Reference 245-PTR-204, Clutch Disengaged Switch Theory of Operation
Reference 245-PTR-205, Optional Hi/Lo Switch Theory of Operation
Reference 245-PTR-206, Optional Infinitely Variable Shuttle Control Theory of Operation
Reference 245-PTR-207, Park Switch Theory of Operation
Reference 245-PTR-208, Seat Switch Theory of Operation
Reference 245-PTR-209, Forward Solenoid Theory of Operation
Reference 245-PTR-210, Reverse Solenoid Theory of Operation
Reference 245-PTR-211, Clutch Enable Proportional Valve Theory of Operation
Reference 245-PTR-212, Optional Hi/Lo Solenoid Theory of Operation
Reference 245-PTR-213, Clutch Pedal Position Sensor Theory of Operation
Reference 245-PTR-214, Enable Pressure Sensor Theory of Operation
Reference 245-PTR-215, Countershaft Speed Sensor Theory of Operation
Reference 245-PTR-301A, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-301B, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-302A, Clutch Disengaged Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-302B, Clutch Disengaged Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-303, Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram
Reference 245-PTR-304A, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-304B, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-305A, Park Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-305B, Park Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-306A, Seat Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-306B, Seat Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-307A, Forward Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-307B, Forward Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-308A, Reverse Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-308B, Reverse Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-309, Clutch Enable Proportional Valve Diagnostic Wiring Diagram
Reference 245-PTR-310A, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-310B, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-311, Enable Pressure Sensor Diagnostic Wiring Diagram
Reference 245-PTR-312A, Countershaft Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-312B, Countershaft Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Section 251 - SYNCSHUTTLESYNCSHUTTLE IS A TRADEMARK OF DEERE & COMPANY TRANSMISSION
Group 15 - Tests and Adjustments
Reference 251-15-001, Checking and Adjusting Clutch Pedal Free Play
Group 20 - Theory of Operation
Reference 251-20-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Theory of Operation Reference Listing
Reference 251-20-002, Clutch Operation
Reference 251-20-003, Transmission Lubrication System
Reference 251-20-004, Gearshift Power Flow
Reference 251-20-005, Range Shift Power Flow
Reference 251-20-006, Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate-Type Synchronizer)
Reference 251-20-007, Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)
Group 25 - Schematics and Diagrams
Reference 251-25-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Component Location Listing
Reference 251-25-002, Power Train Components—Straddle Mount
Reference 251-25-003, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 251-25-004, Clutch Components
Reference 251-25-005, Transmission Components
Section 255 - POWRREVERSERPOWRREVERSER IS A TRADEMARK OF DEERE & COMPANY TRANSMISSION
Group 05 - General Information
Reference
Install Test Equipment Listing
POWRREVERSER Valve Test Port Locations
Electro-Hydraulic Hi/Lo Valve Test Port Locations
POWRREVERSER Valve Test Connections
POWRREVERSER Pump Test Connections
Electro-Hydraulic Hi/Lo Valve Test Connections
Install Test Equipment Listing
POWRREVERSER Valve Test Port Locations
Electro-Hydraulic Hi/Lo Valve Test Port Locations
POWRREVERSER Valve Test Connections
POWRREVERSER Pump Test Connections
Electro-Hydraulic Hi/Lo Valve Test Connections
Group 10 - Preliminary and Operational Checks
Reference 255-10-001, Transmission Preliminary Checks
Reference
Setup for Operational Checks
Check for All Speeds and Ranges
Modulation Checks
Clutch Pedal Checks
Setup for Operational Checks
Check for All Speeds and Ranges
Modulation Checks
Clutch Pedal Checks
Group 15 - Tests and Adjustments
Reference
Prepare Tractor and Install Test Equipment
EH Directional Reverser Lever in Neutral
Causes for Low Pump Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Forward, Clutch Pedal Up
Causes for Low Forward Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Reverse, Clutch Pedal Up
Causes for Low Reverse Pressure
Causes for Low Lubrication Pressure
Prepare Tractor and Install Test Equipment
EH Directional Reverser Lever in Neutral
Causes for Low Pump Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Forward, Clutch Pedal Up
Causes for Low Forward Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Reverse, Clutch Pedal Up
Causes for Low Reverse Pressure
Causes for Low Lubrication Pressure
Reference
Prepare Tractor and Install Test Equipment
POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Pump Flow Check
Causes for Low Pump Flow
Prepare Tractor and Install Test Equipment
POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Pump Flow Check
Causes for Low Pump Flow
Reference
Prepare Tractor and Install Test Equipment
Hi/Lo Valve in Low Position
Clutch Pressure High
Lubrication Pressure Low
Hi/Lo Valve in High Position
Clutch Pressure Low
Prepare Tractor and Install Test Equipment
Hi/Lo Valve in Low Position
Clutch Pressure High
Lubrication Pressure Low
Hi/Lo Valve in High Position
Clutch Pressure Low
Reference 255-15-004, POWRREVERSER Main Pressure Relief Valve Adjustment
Group 20 - Theory of Operation
Reference 255-20-001, POWRREVERSER Transmission Theory of Operation Information Reference Listing
Reference 255-20-002, Mechanical PTO Clutch Operation—Clutch Disengaged
Reference 255-20-003, Mechanical PTO Clutch Operation—Clutch Engaged
Reference 255-20-004, POWRREVERSER General Information
Reference 255-20-005, POWRREVERSER Operation in Forward (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-006, POWRREVERSER Operation in Reverse (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-007, POWRREVERSER Operation in Forward/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-008, POWRREVERSER Operation in Forward/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-009, POWRREVERSER Operation in Reverse/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-010, POWRREVERSER Operation in Reverse/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-011, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral
Reference 255-20-012, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward
Reference 255-20-013, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse
Reference 255-20-014, Electro-Hydraulic Hi/Lo Valve Operation—Low Position
Reference 255-20-015, Electro-Hydraulic Hi/Lo Valve Operation—High Position
Reference 255-20-016, POWRREVERSER Transmission—Gearshift Power Flow
Reference 255-20-017, POWRREVERSER Transmission—Range Shift Power Flow
Reference 255-20-018, Gearshift Synchronizer Operation
Reference 255-20-019, POWRREVERSER Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-020, POWRREVERSER Transmission Lubrication System (With Electro-Hydraulic Hi/Lo)
Group 25 - Schematics and Diagrams
Reference 255-25-001, POWRREVERSER Transmission Component Location Listing
Reference 255-25-002, POWRREVERSER Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-003, POWRREVERSER Transmission Hydraulic Schematic (With Electro-Hydraulic Hi/Lo)
Reference 255-25-004, Power Train Components—Straddle Mount
Reference 255-25-005, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 255-25-006, Mechanical PTO Clutch Components
Reference 255-25-007, POWRREVERSER Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-008, POWRREVERSER Components (With Electro-Hydraulic Hi/Lo)
Reference 255-25-009, Transmission Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-010, Transmission Components (With Electro-Hydraulic Hi/Lo)
Section 256 - DRIVE SYSTEMS
Group 05 - General Information
Reference
Install Test Equipment Listing
Electro-Hydraulic PTO Valve Test Port Locations
Electro-Hydraulic MFWD Drop Gearbox Test Port Locations
Electro-Hydraulic PTO Valve Test Connections
Electro-Hydraulic MFWD Drop Gearbox Test Connections
Install Test Equipment Listing
Electro-Hydraulic PTO Valve Test Port Locations
Electro-Hydraulic MFWD Drop Gearbox Test Port Locations
Electro-Hydraulic PTO Valve Test Connections
Electro-Hydraulic MFWD Drop Gearbox Test Connections
Group 10 - Preliminary and Operational Checks
Reference
Preliminary Checks
Preliminary Checks
Reference
Rear Differential Lock Operational Check
Rear Differential Lock Operational Check
Reference
PTO Symbol Lamp Check
PTO Operational Check—Mechanical PTO
PTO Operational Check—EH PTO
PTO Symbol Lamp Check
PTO Operational Check—Mechanical PTO
PTO Operational Check—EH PTO
Reference
Operational Checks
Operational Checks
Reference
Operational Checks
Operational Checks
Reference 256-10-006, MFWD Operational Checks—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Group 15 - Tests and Adjustments
Reference
Electro-Hydraulic PTO Brake Test
Electro-Hydraulic PTO Clutch Test
Electro-Hydraulic PTO Lubrication Test
Electro-Hydraulic PTO Brake Test
Electro-Hydraulic PTO Clutch Test
Electro-Hydraulic PTO Lubrication Test
Reference
MFWD Clutch Release Check
Clutch Engage Check
MFWD Clutch Pressure Check
MFWD Isolation Check
Possible Causes for Locked-Up MFWD Clutch
Possible Causes for Locked-Up MFWD Axle
Driveline Rotation Check
MFWD Clutch Release Check
Clutch Engage Check
MFWD Clutch Pressure Check
MFWD Isolation Check
Possible Causes for Locked-Up MFWD Clutch
Possible Causes for Locked-Up MFWD Axle
Driveline Rotation Check
Reference 256-15-002a, MFWD Troubleshooting—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 256-15-003, PTO Clutch Lever Linkage Adjustment—Straddle Mount
Reference 256-15-004, PTO Clutch Lever Linkage Adjustment—Isolated Open Operator Station and Cab Tractors (Without Electro-Hydraulic PTO)
Reference 256-15-005, PTO 540/540E Lever and Linkage Adjustment
Group 20 - Theory of Operation
Reference 256-20-001, Drive Systems Theory of Operation Reference Listing
Reference 256-20-002, Differential Power Flow
Reference 256-20-003, Hi-Crop Axle Differential Power Flow
Reference 256-20-004, Differential Lock Operation
Reference 256-20-005, Final Drive Operation
Reference 256-20-006, Optional Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007, Optional Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007a, Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractors
Reference 256-20-008, Mechanical PTO Operation
Reference 256-20-009, 540/540E Mechanical PTO Operation
Reference 256-20-010, Electro-Hydraulic PTO Operation
Reference 256-20-011, Electro-Hydraulic PTO Valve Operation
Reference 256-20-012, 540/540E Electro-Hydraulic PTO Clutch Operation
Reference 256-20-013, 540/1000 PTO Lock-Out Operation
Group 25 - Schematics and Diagrams
Reference 256-25-001, Drive Systems Component Location Listing
Reference 256-25-002, Final Drive Components
Reference 256-25-003, Hi-Crop Final Drive Components
Reference 256-25-004, Mechanical PTO Components
Reference 256-25-005, 540/540E Mechanical PTO Components
Reference 256-25-006, EH PTO Components—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 256-25-007, 540/1000 PTO Components
Section 260 - STEERING AND BRAKES
Group 05 - General Information
Reference
Steering Pump Flow Test Connections
Steering Relief Valve Test Connections
Brake Retractor Adjustment Test Connections
Steering Pump Flow Test Connections
Steering Relief Valve Test Connections
Brake Retractor Adjustment Test Connections
Group 10 - Preliminary and Operational Checks
Reference
Preliminary Check
Preliminary Check
Reference
Operational Check
Operational Check
Reference
Brakes Preliminary Check
Brakes Preliminary Check
Reference
Rear Brake Operational Check
Rear Brake Operational Check
Group 15 - Test and Adjustments
Reference
Steering Pump Flow Test
Steering Pump Flow Test
Reference
Steering Valve Relief Test
Steering Valve Relief Test
Reference
Steering System Leak Test
Steering Valve Leakage Test
Steering System Leak Test
Steering Valve Leakage Test
Reference 260-15-004, Checking Toe-In—Adjustable Front Axle
Reference 260-15-005, Adjusting Toe-In—Adjustable Front Axle
Reference 260-15-006, Checking Toe-In—MFWD Axle
Reference 260-15-007, Adjusting Toe-In—MFWD Axle
Reference 260-15-008, Set MFWD Steering Stops Turning Radius
Reference
Bleed Brakes
Bleed Brakes
Reference
Brake Valve Leak Test
Brake Valve Leak Test
Reference 260-15-011, Brake Pedal Adjustment
Reference 260-15-012, Adjust Brake Retractors
Group 20 - Theory of Operation
Reference 260-20-001, Steering Valve Operation—Neutral and Manual Turning
Reference 260-20-002, Steering Valve Operation—Power Turning
Reference 260-20-003, Brake System Operation
Reference 260-20-004, Brake Valve Operation
Section 270 - HYDRAULICS
Group 05 - General Information
Reference
Install Test Equipment Listing
Pump Flow Test Connections (without SCV)
Pump Flow Test Connections (with SCV)
Main Relief Valve Test Connections (without SCV)
Main Relief Valve Test Connections (with SCV)
Rockshaft Leakage Test Plug Installation
Rockshaft Load Sense Relief Valve Test Connections
Triple Deluxe Rear SCV Functional Test Connections
Triple Mid-Mount Control Valve Flow Control Test Connections
Install Test Equipment Listing
Pump Flow Test Connections (without SCV)
Pump Flow Test Connections (with SCV)
Main Relief Valve Test Connections (without SCV)
Main Relief Valve Test Connections (with SCV)
Rockshaft Leakage Test Plug Installation
Rockshaft Load Sense Relief Valve Test Connections
Triple Deluxe Rear SCV Functional Test Connections
Triple Mid-Mount Control Valve Flow Control Test Connections
Reference 270-05-002, Warming Transmission/Hydraulic System Oil
Group 10 - Preliminary and Operational Checks
Reference
Basic Hydraulic Function Checks
Basic Hydraulic Function Checks
Hydraulic System Operational Checks
Transmission and Hydraulic Oil Check
Hydraulic System Check
Mechanical Hitch Check
Electro-Hydraulic (EH) Hitch Check—Engine Shut Off
Electro-Hydraulic Hitch Check—Hitch Control Lever
Electro-Hydraulic Hitch Check—Height-Limit Control
Electro-Hydraulic Hitch Check—Depth Control
Electro-Hydraulic Hitch Check—Raise/Lower Switch
Electro-Hydraulic Hitch Check—Rate-of-Drop Control
Electro-Hydraulic Hitch Check—Fender Mounted Switches
Triple Deluxe Rear SCV Check
Transmission and Hydraulic Oil Check
Hydraulic System Check
Mechanical Hitch Check
Electro-Hydraulic (EH) Hitch Check—Engine Shut Off
Electro-Hydraulic Hitch Check—Hitch Control Lever
Electro-Hydraulic Hitch Check—Height-Limit Control
Electro-Hydraulic Hitch Check—Depth Control
Electro-Hydraulic Hitch Check—Raise/Lower Switch
Electro-Hydraulic Hitch Check—Rate-of-Drop Control
Electro-Hydraulic Hitch Check—Fender Mounted Switches
Triple Deluxe Rear SCV Check
Group 15 - Tests and Adjustments (5225, 5325, 5425, 5525 and 5625)
Reference
Install Test Equipment
Pump Flow Test—Without SCV
Install Test Equipment
Pump Flow Test—Without SCV
Reference
Install Test Equipment
Pump Flow Test—With SCV
Install Test Equipment
Pump Flow Test—With SCV
Reference
Install Test Equipment
Main Relief Valve Test—Without SCV
Install Test Equipment
Main Relief Valve Test—Without SCV
Reference
Install Test Equipment
Main Relief Valve Test—With SCV
Install Test Equipment
Main Relief Valve Test—With SCV
Reference
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Mechanical Hitch)
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Mechanical Hitch)
Reference
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Electro-Hydraulic Hitch)
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Electro-Hydraulic Hitch)
Reference
Install Test Equipment
SCV Leakage Test
Install Test Equipment
SCV Leakage Test
Reference
Install Test Equipment
Triple Deluxe Rear SCV Functional Test
Install Test Equipment
Triple Deluxe Rear SCV Functional Test
Reference
Install Test Equipment
Deluxe SCV Flow Control Test
Install Test Equipment
Deluxe SCV Flow Control Test
Reference
Install Test Equipment
Triple Mid-Mount Control Valve Flow Control Test
Install Test Equipment
Triple Mid-Mount Control Valve Flow Control Test
Reference
Install Test Equipment
Rockshaft Cylinder Leakage Test
Rockshaft Valve Leakage Test
Install Test Equipment
Rockshaft Cylinder Leakage Test
Rockshaft Valve Leakage Test
Reference
Rockshaft Lift Cycle Test
Rockshaft Lift Cycle Test
Reference 270-15-013, Mid-Mount Control Valve Cable Adjustment
Reference 270-15-014, Rear SCV Cable Adjustment—Straddle Mount Tractors
Reference 270-15-015, Rear SCV Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 270-15-016, Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors (Mechanical Hitch)
Reference 270-15-017, Rockshaft Lever Friction Adjustment (Mechanical Hitch)
Reference 270-15-018, Rockshaft Position-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-019, Rockshaft Draft-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-020, Main Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-021, Load Sensing Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-022, Load Sensing Relief Valve Adjustment (Electro-Hydraulic Hitch)
Group 17 - Tests and Adjustments (5603, 5083E, 5093E and 5103E)
Reference 270-17-001, Hydraulic System Tests—Without SCV (Straddle Mount Tractors)
Reference 270-17-002, Hydraulic System Tests—With SCV (Straddle Mount Tractors)
Reference 270-17-003, Pump Flow Test—Without SCV
Reference 270-17-004, Pump Flow Test—With SCV
Reference 270-17-005, Main Relief Valve Test—Without SCV (Straddle Mount Tractors)
Reference 270-17-006, Main Relief Valve Test—With SCV
Reference 270-17-007, SCV Leakage Test
Reference 270-17-008, Rockshaft Leakage Test—Straddle Mount
Reference 270-17-009, Rockshaft Lift Cycle Test
Reference 270-17-010, Main Relief Valve Adjustment (Mechanical Hitch) (5603)
Group 20 - Theory of Operation
Reference 270-20-001, Hydraulic System Theory of Operation Information Reference Listing
Reference 270-20-002, Hydraulic System Operation
Reference 270-20-003, Main Hydraulic Filter Operation
Reference 270-20-004, Hydraulic Pump Operation
Reference 270-20-005, Mechanical Hitch Control Valve Operation—Neutral Position
Reference 270-20-006, Mechanical Hitch Control Valve Operation—Raise Position
Reference 270-20-007, Mechanical Hitch Control Valve Operation—Lower Position
Reference 270-20-008, Mechanical Hitch Main Relief Valve Operation
Reference 270-20-009, Mechanical Hitch Rate-of-Drop Valve Operation
Reference 270-20-010, Mechanical Hitch Rockshaft Draft-Sensing Operation
Reference 270-20-011, Electro-Hydraulic Hitch Control Valve Operation—Neutral Position
Reference 270-20-012, Electro-Hydraulic Hitch Control Valve Operation—Raise Position
Reference 270-20-013, Electro-Hydraulic Hitch Control Valve Operation—Lower Position
Reference 270-20-014, Electro-Hydraulic Hitch Main Relief Valve Operation
Reference 270-20-015, Single and Dual Rear SCV Operation—Neutral Position
Reference 270-20-016, Single and Dual Rear SCV Operation—Extend and Retract Positions
Reference 270-20-017, Single and Dual Rear SCV Operation—Float Position
Reference 270-20-022, Dual Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-023, Dual Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-024, Dual Mid-Mount Control Valve Operation—Float Position
Reference 270-20-025, Dual Mid-Mount Control Valve Operation—Regenerative Position
Reference 270-20-026, Triple Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-027, Triple Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-028, Triple Mid-Mount Control Valve Flow Control Operation
Reference 270-20-029, Quick Disconnect Coupler Operation
Group 25 - Schematics and Diagrams (5225, 5325, 5425, 5525 and 5625)
Reference 270-25-001, Hydraulic System Schematic Listing
Reference 270-25-002, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 270-25-003, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve)
Reference 270-25-004, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Dual Rear SCV)
Reference 270-25-005, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Triple Deluxe Rear SCV)
Reference 270-25-006, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Dual Rear SCV)
Reference 270-25-007, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Triple Deluxe Rear SCV)
Reference 270-25-008, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission without Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-009, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-010, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (Sheet 2 of 2)
Reference 270-25-011, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-012, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-013, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-014, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-015, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-016, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (Sheet 2 of 2)
Reference 270-25-017, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-018, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-019, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-020, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-021, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Group 30 - Schematics and Diagrams (5603, 5083E, 5093E and 5103E)
Reference 270-30-001, Hydraulic System Schematic Listing
Reference 270-30-002, Hydraulic Schematic—Straddle Mount Tractors (Without SCV)
Reference 270-30-003, Hydraulic System Schematic—Straddle Mount Tractors (With SCV)
Reference 270-30-004, Hydraulic System Schematic—Straddle Mount Tractors (With Mid-Mount Valve)
Section 290 - OPERATOR STATION
Group 05 - General information
Reference
Install Test Equipment
Install Test Equipment
Group 10 - Preliminary and Operational Checks
Reference
System Inspection
System Inspection
Reference
Blower Motor Check
Blower Motor Purge Check
Blower Function Check
Compressor Clutch Engagement Check
Air Duct Distribution Check
System Cooling Checks
Temperature Drop Check
Engine Temperature Check
Heater Valve Operational Check
Blower Motor Check
Blower Motor Purge Check
Blower Function Check
Compressor Clutch Engagement Check
Air Duct Distribution Check
System Cooling Checks
Temperature Drop Check
Engine Temperature Check
Heater Valve Operational Check
Group 15 - Tests and Adjustments
Reference
K20 Relay Check
Blower Motor Switch Test
Blower Resistor Circuit Check
Resistor Test
K23 and K22 Relays Check
Circuit 213 and 217 Test
K20 Relay Check
Blower Motor Switch Test
Blower Resistor Circuit Check
Resistor Test
K23 and K22 Relays Check
Circuit 213 and 217 Test
Reference
Clutch Cycle Check
Causes for Improper Clutch Cycling
Leak Check System
Add Refrigerant
Power to Compressor Clutch
Check Power to A/C Switch
Temperature Control Switch Circuit Check
Temperature Control Switch Check
Pressure Switch Circuit Test
Circuit 216
Compressor Clutch Coil and Diode Test
Check Compressor Coil Ground
Check Clutch Air Gap
Dual Pressure Switch (Low Side) Check
Dual Pressure Switch (High Side) Check
Clutch Cycle Check
Causes for Improper Clutch Cycling
Leak Check System
Add Refrigerant
Power to Compressor Clutch
Check Power to A/C Switch
Temperature Control Switch Circuit Check
Temperature Control Switch Check
Pressure Switch Circuit Test
Circuit 216
Compressor Clutch Coil and Diode Test
Check Compressor Coil Ground
Check Clutch Air Gap
Dual Pressure Switch (Low Side) Check
Dual Pressure Switch (High Side) Check
Reference
System Pressure Check
Possible Causes for Suction Low, Normal or High and Discharge High
Possible Causes for Suction High and Discharge Low
Possible Causes for Suction Normal or High and Discharge High
Charge System
Check Expansion Valve Operation
Pressure Does Not Change
Possible Causes for Suction Low or Vacuum and Discharge Normal or Low
Heat Up Evaporator
Internal Line Restriction Check
Possible Causes for Poor Cooling
System Pressure Check
Possible Causes for Suction Low, Normal or High and Discharge High
Possible Causes for Suction High and Discharge Low
Possible Causes for Suction Normal or High and Discharge High
Charge System
Check Expansion Valve Operation
Pressure Does Not Change
Possible Causes for Suction Low or Vacuum and Discharge Normal or Low
Heat Up Evaporator
Internal Line Restriction Check
Possible Causes for Poor Cooling
Reference
Temperature Drop Check
Heater Shutoff Valve Leak Check
Engine Coolant Is Not Shut Off
Excessive Air Leakage from Cab
Possible Causes for Lack of Cooling
Internal Line Restriction Check
Possible Causes for Poor Cooling
Temperature Drop Check
Heater Shutoff Valve Leak Check
Engine Coolant Is Not Shut Off
Excessive Air Leakage from Cab
Possible Causes for Lack of Cooling
Internal Line Restriction Check
Possible Causes for Poor Cooling
Reference
Summary of Air Conditioning Testing
Summary of Air Conditioning Testing
Reference
Removing Moisture from System
Removing Moisture from System
Reference 290-15-007, Adjust Heater Temperature Control Cable
Reference 290-15-008, Adjust A/C Temperature Control Switch
Group 20 - Theory of Operation
Reference 290-20-001, Air Conditioning Theory of Operation
Section 299 - SERVICE TOOLS
Group 05 - Dealer Fabricated Tools
DFRW26—Test Lead for Automotive-Style Fuses
DFRW51—Electronic Circuit Load Tester
DFRW83—Nozzle Assembly
DFRW126—Modified Tap Out Harness
DFRW133—Tap Out Harness
Group 10 - Service Tools and Kits
AR94522—ISO SCV Coupler
JDG774—Solenoid Test Harness
JT02051—Manifold with Gauges
JT02081—Halogen Leak Detector
JT02153—Current Clamp-On Probe
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw
JT03110—Adapter
JT03262—Adapter
JT03345—Gauge
JT03364—Hose with Coupler
JT03367—Connector
JT03459—Adapter 1-3/16 F ORFS x 7/16 37°
JT03481—Kit
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT
JT03520—Special Adapter
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-3000 psi)
JT05494—7/16-20 M 37° x 3/4-16 M ORB
JT05498—Hose 508 mm (20 in.)
JT05634—Pressure Gauge
JT05685—Battery Load Tester
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS
JT05791—Digital Multimeter
JT05843—Hydrometer
JT07032—Gauge 400 kPa (60 psi)
JT07041—Gauge 2800 kPa (400 psi)
JT07148—Digital Hydraulic Tester
LVB24862—Wiring Harness
RE200690—Performance Monitor
Size: 74.76 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Tractor
Type of Manual: Diagnostic & Tests Service Manual
Model: John Deere 5225 5325 5425 5525 5625 5603 Tractor
Part Number: TM2197
Publication Date: 2010
Number of Pages: 1889 Pages
Contents:
FOREWORD
Section 210 - GENERAL
Group 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10 - General Specifications
Reference 210-10-001, General Specifications
Reference 210-10-002, General Reference List
Group 15 - General References
Reference 210-15-002, Bolt and Cap Screw Torque Values
Reference 210-15-003, Glossary of Terms
Reference 210-15-004, JIC Hydraulic Symbols
Reference 210-15-005, Wiring Diagram and Schematic Information
Reference 210-15-006, Electrical Schematic Symbols
Reference 210-15-007, Reading Wiring Schematics and Diagrams
Reference 210-15-008, Visually Inspect Electrical System
Reference 210-15-009, Seven-Step Electrical Procedure
Reference 210-15-010, Using a Probe Light
Reference 210-15-011, Circuit Types
Reference 210-15-012, Circuit Malfunctions
Reference 210-15-013, Troubleshooting Circuit Malfunctions
Reference 210-15-014, Understanding Electrical vs. Electronic Circuits
Reference 210-15-015, Intermittent Electronic Problems
Reference 210-15-016, Relay Circuit Types
Reference 210-15-017, Using a Digital Multimeter
Reference 210-15-101, Troubleshooting Unresolved Problems
Section 211 - DIAGNOSTIC TROUBLE CODES
Group CCU - CCU Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Group HCU - HCU Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Group PTR - PTR Code Diagnostics
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Checks
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Code Diagnosis
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Preliminary Check
Verify Code
Code Operational Checks
System Checks
Electrical Circuit Checks
Additional Checks and Intermittent Failure Evaluation
Section 212 - OBSERVABLE SYMPTOMS
Group 20 - Engines
Engine Problems
Group 30 - Fuel and Air
Fuel and Air Problems
Group 40 - Electrical
12-Volt Electrical Problems
Connector Problems
Group 45 - Control Units
Electronic Problems
Group 51 - SYNCSHUTTLE Transmissions
SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Problems
Group 55 - POWRREVERSER Transmissions
POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission Problems
Group 56 - Drive Systems
Drive System Problems
Group 60 - Steering and Brakes
Steering and Brake System Problems
Group 70 - Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90 - Operator Station
Air Conditioning Problems
Section 213 - SYSTEM DIAGNOSIS
Group 40 - Starting, Charging and Start Aid
System Diagnosis
Preliminary Checks
Operational Checks
Starting Circuit Test
Cold Start Circuit Test
Charging System Test
Fuel Transfer Pump Circuit Test
Preliminary Checks
Operational Checks
Starting Circuit Test
Cold Start Circuit Test
Charging System Test
Fuel Transfer Pump Circuit Test
Group 51 - SYNCSHUTTLE Transmission
Before You Start
Operate Tractor
Operate Tractor
Group 55 - POWRREVERSER Transmission
Before You Start
Preliminary Checks
Operational Checks
Transmission Pump Pressure Test
POWRREVERSER Control Valve Tests
Electro-Hydraulic Hi/Lo Valve Pressure Test
Preliminary Checks
Operational Checks
Transmission Pump Pressure Test
POWRREVERSER Control Valve Tests
Electro-Hydraulic Hi/Lo Valve Pressure Test
Group 56A - Differential Lock
Before You Start
Preliminary Checks
Differential Lock Operational Checks
Preliminary Checks
Differential Lock Operational Checks
Group 56B - MFWD
Before You Start
Preliminary Checks
MFWD Operational Checks
Reference 240-15-010, MFWD Circuit Test
MFWD Clutch Test
Preliminary Checks
MFWD Operational Checks
Reference 240-15-010, MFWD Circuit Test
MFWD Clutch Test
Before You Start
Preliminary Checks
MFWD Operational Checks
MFWD Switch Test
MFWD Solenoid Valve Circuit Test
MFWD Clutch Test
Preliminary Checks
MFWD Operational Checks
MFWD Switch Test
MFWD Solenoid Valve Circuit Test
MFWD Clutch Test
Before You Start
Preliminary Checks
MFWD Operational Checks
Preliminary Checks
MFWD Operational Checks
Group 56C - Rear PTO
Before You Start
PTO Preliminary Checks
PTO Operational Check
PTO Adjustment
PTO Preliminary Checks
PTO Operational Check
PTO Adjustment
Before You Start
PTO Preliminary Checks
PTO Operational Check
Rear EH PTO Switch Circuit Test
Rear PTO Solenoid Circuit Test
Rear PTO Test
PTO Preliminary Checks
PTO Operational Check
Rear EH PTO Switch Circuit Test
Rear PTO Solenoid Circuit Test
Rear PTO Test
Group 60A - Steering
Before You Start
Steering Preliminary Check
Steering Operational Check
Steering Pump Flow Test
Steering Valve Relief Test
Steering Leak Test
Steering Preliminary Check
Steering Operational Check
Steering Pump Flow Test
Steering Valve Relief Test
Steering Leak Test
Group 60B - Rear Brakes
Before You Start
Rear Brakes Preliminary Check
Rear Brakes Operational Checks
Bleed Rear Brakes
Rear Brake Valve Leakage Test
Rear Brakes Preliminary Check
Rear Brakes Operational Checks
Bleed Rear Brakes
Rear Brake Valve Leakage Test
Group 70A - Rear SCV System Diagnosis
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Deluxe Rear SCV Functional Test
Triple Deluxe Rear SCV Flow Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Deluxe Rear SCV Functional Test
Triple Deluxe Rear SCV Flow Test
SCV Leakage Test
Same Flow Direction
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Group 70B - Mid-Mount Control Valve System Diagnosis
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Mid-Mount Control Valve Flow Control Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
Triple Mid-Mount Control Valve Flow Control Test
SCV Leakage Test
Same Flow Direction
Before You Start
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Operational Check
Pump Flow Test
Main Relief Valve Test
SCV Leakage Test
Same Flow Direction
Group 70C - Rear Hitch System Diagnosis
Before You Start
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Rockshaft Position-Sensing Feedback Linkage Adjustment
Rockshaft Draft-Sensing Feedback Linkage Adjustment
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Rockshaft Position-Sensing Feedback Linkage Adjustment
Rockshaft Draft-Sensing Feedback Linkage Adjustment
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Before You Start
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Preliminary Checks
Rockshaft Lift Cycle Test
Rear Hitch Operational Check
Pump Flow Test
Rockshaft Load Sense Relief Valve Test
Inspect Valve
Inspect Rockshaft Cylinder
Rockshaft Leakage Test
Group 90 - Air Conditioning
Before You Start
Preliminary Checks
Operational Checks
Blower Motor Test
Install Test Equipment
Compressor Clutch Engagement and Cycle Test
A/C System Pressure Test
Temperature Drop Test
Summary of Air Conditioning Testing
Preliminary Checks
Operational Checks
Blower Motor Test
Install Test Equipment
Compressor Clutch Engagement and Cycle Test
A/C System Pressure Test
Temperature Drop Test
Summary of Air Conditioning Testing
Section 220 - ENGINES
Group 05 - General Information
Reference 220-05-001, John Deere Engine Repair—Use CTM301 or CTM104
Reference 220-05-002, General Engine Specifications
Reference 220-05-003, List of All Tractor-Specific Engine Information
Group 15 - Tests and Adjustments
Reference 220-15-002, Throttle Lever Adjustment—Straddle Mount Tractors
Reference 220-15-003, Throttle Lever Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 220-15-004, Foot Throttle Pedal Stop Adjustment—Isolated Open Operator Station and Cab Tractors
Group 20 - Engine System Theory of Operation
Reference 220-20-001, Overview of 5225, 5325, 5425, 5525, 5625, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractor Engines
Section 230 - FUEL AND AIR
Group 05 - General Information
John Deere Engine Fuel Systems Repair—Use CTM301 or CTM207
Group 20 - Fuel and Air Theory of Operation
Reference 230-20-001, Fuel System Operation—Straddle Mount (5-Cylinder)
Reference 230-20-002, Fuel System Operation—Isolated Open Operator Station and Cab Tractors (5-Cylinder)
Reference 230-20-003, Fuel System Operation—5425 and 5525 Straddle Mount (4-Cylinder)
Reference 230-20-003a, Fuel System Operation—5625 Straddle Mount
Reference 230-20-004, Fuel System Operation—5425, 5525 Isolated Open Operator Station and Cab Tractors
Reference 230-20-004a, Fuel System Operation—5625, 5603 (Cab and IOOS), and Early Model 5E Limited
Reference 230-20-004b, Fuel System Operation—Later Model 5E Limited
Reference 230-20-005, Air Intake System Operation (5-Cylinder)
Reference 230-20-006, Air Intake System Operation (4-Cylinder)
Section 240 - ELECTRICAL
Group 05 - Vehicle Electrical Center and Fuse/Relay Block
Reference 240-05-001, Vehicle Electrical Center and Fuse/Relay Block Diagram Listing
Reference 240-05-002, Vehicle Electrical Center (VEC)
Reference 240-05-003, HVAC and Wiper Fuse/Relay Block
Reference 240-05-004, POWRREVERSER POWRREVERSER is a trademark of Deere & Company Fuse Block
Reference 240-05-005, Center Console Relays
Reference 240-05-006, Center Console Relays—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions
Group 15 - Tests and Adjustments
Reference
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Reference
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Fuel Flow Relay (K10) Circuit Check
Operational Check
Start Sense Relay (K13) Circuit Check
Operational Check
Neutral Start Relay (K12) Circuit Check
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Fuel Flow Relay (K10) Circuit Check
Operational Check
Start Sense Relay (K13) Circuit Check
Operational Check
Neutral Start Relay (K12) Circuit Check
Reference
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Power Check
Fuse Circuit Check
Operational Check
PTO Off/Neutral Relay (K11) Circuit Checks
Starter Relay (K18) Circuit Checks
Starter (M1) Circuit Test
Reference
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Power Check
Fuse Circuit Check
Fuel Shutoff Solenoid (Y1) Circuit Check
Reference
Visual Battery Check
Check Electrolyte Level of All Cells
Check Specific Gravity of Each Cell
Check Battery Voltage
Charge Battery
Select Charging Rate
Charge Battery (Continued)
Check Battery Condition
Visual Battery Check
Check Electrolyte Level of All Cells
Check Specific Gravity of Each Cell
Check Battery Voltage
Charge Battery
Select Charging Rate
Charge Battery (Continued)
Check Battery Condition
Reference
Alternator Output Test
Alternator Output Test
Reference
Power Check
Fuse Circuit Check
Glow Plug Voltage Check
Cold Start Relay (K19) Check
Power Check
Fuse Circuit Check
Glow Plug Voltage Check
Cold Start Relay (K19) Check
Reference
Fuse Circuit Check
Operational Check
VEC Light Switch Power Check
Circuit 010 Check
Light Switch (S5) Circuit Check
Circuit 111 Check
Instrument Cluster Circuit Check
Warning Light Power Relay (K1) Check
Warning Light Power Relay (K1) Circuit Check
VEC Green Connector Check
Circuit 106 Check
Turn/Warn Relay (K5) Check
Turn/Warn Relay (K5) Circuit Check
Turn/Warn Relay (K5) Circuit Check (Continued)
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Check
Right Turn Relay (K3) Circuit Check
Fuse Circuit Check
Operational Check
VEC Light Switch Power Check
Circuit 010 Check
Light Switch (S5) Circuit Check
Circuit 111 Check
Instrument Cluster Circuit Check
Warning Light Power Relay (K1) Check
Warning Light Power Relay (K1) Circuit Check
VEC Green Connector Check
Circuit 106 Check
Turn/Warn Relay (K5) Check
Turn/Warn Relay (K5) Circuit Check
Turn/Warn Relay (K5) Circuit Check (Continued)
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Check
Right Turn Relay (K3) Circuit Check
Reference
Fuse Circuit Check
Circuit 072 Check
Fuse F18 Circuit Check
Turn Signal Light Switch Circuit Check
Circuit 113 Check
Circuit 123 Check
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Circuit Check
Turn Signal Power Circuit Check
Instrument Cluster Circuit Check
Circuit 111 Check
Flash Logic Relay (K4) Check
Flash Logic Relay (K4) Circuit Check
Fuse Circuit Check
Circuit 072 Check
Fuse F18 Circuit Check
Turn Signal Light Switch Circuit Check
Circuit 113 Check
Circuit 123 Check
Left Turn Relay (K2) Check
Left Turn Relay (K2) Circuit Check
Right Turn Relay (K3) Circuit Check
Turn Signal Power Circuit Check
Instrument Cluster Circuit Check
Circuit 111 Check
Flash Logic Relay (K4) Check
Flash Logic Relay (K4) Circuit Check
Reference
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F17 Circuit Check
Fuse F8 Circuit Check
MFWD Switch (S16) Circuit Check
MFWD Off Solenoid (Y2) Circuit Check
Instrument Cluster MFWD Indicator Circuit Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F17 Circuit Check
Fuse F8 Circuit Check
MFWD Switch (S16) Circuit Check
MFWD Off Solenoid (Y2) Circuit Check
Instrument Cluster MFWD Indicator Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Fuse F10 Circuit Check
Fuse F11 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Trailer Power Relay (K6) Check
Trailer Power Relay (K6) Circuit Check
Junction Block (X11) Circuit Check
7-Pin Trailer Connector (X14) Circuit Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Fuse F10 Circuit Check
Fuse F11 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Trailer Power Relay (K6) Check
Trailer Power Relay (K6) Circuit Check
Junction Block (X11) Circuit Check
7-Pin Trailer Connector (X14) Circuit Check
Reference
Power Circuit Check
Mid-Mount Solenoid Switch (S9) Circuit Check
Mid-Mount Function Relay (K25) Check
Mid-Mount Function Relay (K25) Circuit Check
Mid-Mount Solenoid Relay (K26) Check
Mid-Mount Solenoid Relay (K26) Circuit Check
Mid-Mount Function Solenoid (Y3) Circuit Check
Mid-Mount Solenoid (Y4) Circuit Check
Power Circuit Check
Mid-Mount Solenoid Switch (S9) Circuit Check
Mid-Mount Function Relay (K25) Check
Mid-Mount Function Relay (K25) Circuit Check
Mid-Mount Solenoid Relay (K26) Check
Mid-Mount Solenoid Relay (K26) Circuit Check
Mid-Mount Function Solenoid (Y3) Circuit Check
Mid-Mount Solenoid (Y4) Circuit Check
Reference
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Speed Sensor Circuit Check
Circuit 305 Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Speed Sensor Circuit Check
Circuit 305 Check
Reference
Engine Oil Pressure Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Circuit 307 Check
Engine Oil Pressure Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Circuit 307 Check
Reference
Air Filter Restriction Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Air Filter Restriction Switch Circuit Check
Air Filter Restriction Switch Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Air Filter Restriction Switch Circuit Check
Reference
Fuel Level Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Fuel Level Sender Circuit Check
Fuel Level Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Fuel Level Sender Circuit Check
Reference
Engine Coolant Temperature Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Coolant Temperature Sender Circuit Check
Engine Coolant Temperature Sender Check
Power Check
Fuse F1 Circuit Check
Key Switch (S1) Circuit Check
Fuse F18 Circuit Check
Fuse F8 Circuit Check
Instrument Cluster Circuit Check
Engine Coolant Temperature Sender Circuit Check
Reference
Fuse F4 Circuit Check
Light Switch (S5) Circuit Check
Fuse F15 Circuit Check
Left Tail/Turn Light Circuit Check
Right Tail/Turn Light Circuit Check
7-Pin Trailer Connector Circuit Check
Fuse F4 Circuit Check
Light Switch (S5) Circuit Check
Fuse F15 Circuit Check
Left Tail/Turn Light Circuit Check
Right Tail/Turn Light Circuit Check
7-Pin Trailer Connector Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F14 Circuit Check
Light Switch (S5) Circuit Check
Circuit 107 Check
Front Work Lights Relay (K9) Check
Front Work Lights Relay (K9) Circuit Check
Left Front Work Light (E8) Circuit Check
Right Front Work Light (E7) Circuit Check
Fuse F4 Circuit Check
Fuse F14 Circuit Check
Light Switch (S5) Circuit Check
Circuit 107 Check
Front Work Lights Relay (K9) Check
Front Work Lights Relay (K9) Circuit Check
Left Front Work Light (E8) Circuit Check
Right Front Work Light (E7) Circuit Check
Reference
Fuse F14 Circuit Check
Beacon Light Switch (S7) Circuit Check
Beacon Light (H7) Circuit Check
Fuse F14 Circuit Check
Beacon Light Switch (S7) Circuit Check
Beacon Light (H7) Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F13 Circuit Check
Circuit 107 Check
Light Switch (S5) Circuit Check
Rear Work Lights Relay (K8) Check
Rear Work Lights Relay (K8) Circuit Check
Rear Work Light (E6) Circuit Check
Left Rear Work Light (E10) Circuit Check
Right Rear Work Light (E9) Circuit Check
7-Pin Trailer Connector Circuit Check
Fuse F4 Circuit Check
Fuse F13 Circuit Check
Circuit 107 Check
Light Switch (S5) Circuit Check
Rear Work Lights Relay (K8) Check
Rear Work Lights Relay (K8) Circuit Check
Rear Work Light (E6) Circuit Check
Left Rear Work Light (E10) Circuit Check
Right Rear Work Light (E9) Circuit Check
7-Pin Trailer Connector Circuit Check
Reference
Fuse F4 Circuit Check
Fuse F8 Circuit Check
Light Switch (S5) Circuit Check
Fuse F16 Circuit Check
Fuse F5 Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Diode Block (V1) Circuit Check
Radio Backlight Circuit Check
Right-Hand Console Light (E14) Circuit Check
Instrument Cluster (A1) Check
Loader Light Switch (S6) Circuit Test
Left Loader Light (E15) Circuit Check
Right Loader Light (E16) Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Fuse F4 Circuit Check
Fuse F8 Circuit Check
Light Switch (S5) Circuit Check
Fuse F16 Circuit Check
Fuse F5 Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Diode Block (V1) Circuit Check
Radio Backlight Circuit Check
Right-Hand Console Light (E14) Circuit Check
Instrument Cluster (A1) Check
Loader Light Switch (S6) Circuit Test
Left Loader Light (E15) Circuit Check
Right Loader Light (E16) Circuit Check
Left Headlight (E2) Circuit Check
Right Headlight (E1) Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F3 Circuit Check
Fuse F12 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Dome Light (A3) Circuit Check
Left Door Switch (S15) Circuit Check
Radio Power Circuit Check
Fuse F1 Circuit Check
Fuse F3 Circuit Check
Fuse F12 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
Accessory Relay (K7) Check
Accessory Relay Diode (V2) Check
Accessory Relay (K7) Circuit Check
Circuit 010 Check
Dome Light (A3) Circuit Check
Left Door Switch (S15) Circuit Check
Radio Power Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F23 Circuit Check
Fuse F25 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
HVAC Relay (K20) Check
HVAC Relay (K20) Circuit Check
Blower Switch (S10) Circuit Check
Blower Motor Resistors (R3) Circuit Check
Right Blower Relay (K23) Check
Right Blower Relay (K23) Circuit Check
Left Blower Relay (K22) Check
Left Blower Relay (K22) Circuit Check
Left Blower Motor (M2) Circuit Check
Right Blower Motor (M3) Circuit Check
A/C On/Off Switch (S11) Circuit Check
A/C Deicing Switch (B7) Circuit Check
A/C High/Low Pressure Switch (B8) Circuit Check
A/C Compressor Clutch (Y10) Circuit Check
Fuse F1 Circuit Check
Fuse F23 Circuit Check
Fuse F25 Circuit Check
Key Switch (S1) Circuit Check
Circuit 212 Check
HVAC Relay (K20) Check
HVAC Relay (K20) Circuit Check
Blower Switch (S10) Circuit Check
Blower Motor Resistors (R3) Circuit Check
Right Blower Relay (K23) Check
Right Blower Relay (K23) Circuit Check
Left Blower Relay (K22) Check
Left Blower Relay (K22) Circuit Check
Left Blower Motor (M2) Circuit Check
Right Blower Motor (M3) Circuit Check
A/C On/Off Switch (S11) Circuit Check
A/C Deicing Switch (B7) Circuit Check
A/C High/Low Pressure Switch (B8) Circuit Check
A/C Compressor Clutch (Y10) Circuit Check
Reference
Fuse F1 Circuit Check
Fuse F24 Circuit Check
Key Switch (S1) Circuit Check
Wiper System Relay (K21) Check
Circuit 010 Check
Wiper System Relay (K21) Circuit Check
Front Wiper Switch (S12) Circuit Check
Front Wiper Motor (M5) Circuit Check
Front Washer Pump (M6) Circuit Check
Rear Wiper Switch (S13) Circuit Check
Rear Wiper Motor (M7) Circuit Check
Rear Washer Pump (M8) Circuit Check
Fuse F1 Circuit Check
Fuse F24 Circuit Check
Key Switch (S1) Circuit Check
Wiper System Relay (K21) Check
Circuit 010 Check
Wiper System Relay (K21) Circuit Check
Front Wiper Switch (S12) Circuit Check
Front Wiper Motor (M5) Circuit Check
Front Washer Pump (M6) Circuit Check
Rear Wiper Switch (S13) Circuit Check
Rear Wiper Motor (M7) Circuit Check
Rear Washer Pump (M8) Circuit Check
Reference
Key Switch Test
Key Switch Test
Reference
Fuel Transfer Pump Operational Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Pump Voltage Check
Circuit 110 Check
Fuel Transfer Pump Relay (K24) Test
Circuit 395 Check
Circuit 262 Check
Circuit 022 Check
Circuit 110 Check
Fuel Transfer Pump Operational Check
Fuse F1 Circuit Check
Fuse F6 Circuit Check
Pump Voltage Check
Circuit 110 Check
Fuel Transfer Pump Relay (K24) Test
Circuit 395 Check
Circuit 262 Check
Circuit 022 Check
Circuit 110 Check
Group 20 - Theory of Operation
Reference 240-20-200, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Normal
Reference 240-20-201, Starting System Operation SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions—Bypass Attempt
Reference 240-20-202, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Mechanical PTO
Reference 240-20-203, Starting System Operation POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions—Electro-Hydraulic PTO
Reference 240-20-204, Cold Start System Operation
Reference 240-20-205, Charging System Operation
Reference 240-20-206, Lighting System Operation—Turn Signals—Cab Tractors
Reference 240-20-207, Lighting System Operation—Turn Signals—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-208, Lighting System Operation—Warning Lights—Cab Tractors
Reference 240-20-209, Lighting System Operation—Warning Lights—Isolated Open Operator Station (IOOS) and Straddle Mount Tractors
Reference 240-20-210, Lighting System Operation—Tail Lights
Reference 240-20-211, Lighting System Operation—Headlights and Loader Lights
Reference 240-20-212, Work Light and Beacon Light Operation—Cab Tractors
Reference 240-20-213, Work Light Operation—Straddle Mount and Isolated Open Operator Station (IOOS)
Reference 240-20-214, Instrument Cluster Operation—Tachometer/Hour Meter
Reference 240-20-215, Instrument Cluster Operation—Fuel Gauge
Reference 240-20-216, Instrument Cluster Operation—Coolant Temperature Gauge
Reference 240-20-217, PTO Warning System Operation
Reference 240-20-218, Air Filter Restriction Indicator Operation
Reference 240-20-219, Accessory Power and Junction Block Power Operation
Reference 240-20-220, Mid-Mount SCV
Reference 240-20-221, Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 240-20-222, Blower Motor Operation—Cab Tractors
Reference 240-20-223, A/C Compressor Operation—Cab Tractors
Reference 240-20-224, Front Wiper/Washer Operation—Cab Tractors
Reference 240-20-225, Rear Wiper/Washer Operation—Cab Tractors
Reference 240-20-226, Dome Light Operation—Cab Tractors
Reference 240-20-227, Convenience Outlet Operation
Reference 240-20-228, Wheel Speed Sensor Operation
Reference 240-20-229, Fuel Transfer Pump Operation—5625, 5603, and 5E Limited
Group 25 - Functional Schematics
Reference 240-25-001, Functional Schematics Listing
Reference 240-25-100, Schematic and Component Identification Legend
Reference 240-25-101, SE1—Starting and Charging Circuits, SE2—Cold Start Circuit, SE3—PTO and Fuel Shutoff Circuit
Reference 240-25-102, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5225, 5325, 5425, 5525 and 5625
Reference 240-25-102a, SE4—Accessory Power, SE5—Optional Horn, SE6—Light Switch, SE7—Headlights and Loader Lights and SE8—Front Work Lights and Optional Beacon Light —5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-103, SE9—Rear Work Lights, SE10—Tail/Turn Lights and SE11—Turn Signal Switch and Hazard Warning Lights
Reference 240-25-104, SE12—Power Source, SE13—Trailer Interface, SE14—Power Outlet and Cigar Lighter, SE15—Air Seat Option, SE16—Back-Up Alarm and SE17—Mid-Mount SCV Option
Reference 240-25-105, SE18—HVAC Standard Cab
Reference 240-25-106, SE19—Front Wiper, SE20—Rear Wiper, SE21—Console Light and Dome Light and SE22—Radio
Reference 240-25-107, SE23—Instrumentation
Reference 240-25-108, SE24—ELX Relay and Fuses, SE25—MFWD Option, SE26—Seat Switch and Wheel Speed and SE27—Brake Switch
Reference 240-25-109, SE28—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-110, SE29—ELECTRO-HYDRAULIC Control, SE30—ELECTRO-HYDRAULIC Hitch Control and SE31—Power and Service Advisor
Reference 240-25-111, Cold Start Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-112, Cold Start Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-113, Charging Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-114, Charging Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-115, Starting Circuit Diagnostic Wiring Diagram, 5225, 5325, 5425 and 5525 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-115a, Starting Circuit Diagnostic Wiring Diagram, 5625 Cab and IOOS—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116, Starting Circuit Diagnostic Wiring Diagram, Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-116a, Starting Circuit Diagnostic Wiring Diagram, 5625 Straddle Mount—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 240-25-117, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425, 5525, 5603, 5083E Limited, 5093E Limited, and 5101E Limited Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a tradema
Reference 240-25-117a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Cab and Isolated Open Operator Station (IOOS)—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5425 and 5525 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-118a, Starting Circuit Four-Cylinder Engine Diagnostic Wiring Diagram, 5625 Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-119, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Cab and Isolated Open Operator Station (IOOS) —POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-120, Starting Circuit Five-Cylinder Engine Diagnostic Wiring Diagram, Straddle Mount—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 240-25-121, Horn Circuit Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-122, Horn Circuit Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-123, Headlight and Loader Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-123a, Headlight and Loader Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-124, Headlight and Loader Light Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-125, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-125a, Front Work Lights and Beacon Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-126, Front Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-127, Rear Work Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-127a, Rear Work Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-128, Rear Work Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-129, Rear Work Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-130, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-130a, Turn Signal and Warning Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-131, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-132, Turn Signal and Warning Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-133, Tail Lights Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-133a, Tail Lights Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-134, Tail Lights Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-135, Tail Lights Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-136, Junction Block and Accessory Power Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-136a, Junction Block and Accessory Power Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-137, Junction Block and Accessory Power Diagnostic Wiring Diagram—Isolated Open Operator Station (IOOS)
Reference 240-25-138, Junction Block and Accessory Power Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-139, Radio and Dome Light Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab Tractors
Reference 240-25-139a, Radio and Dome Light Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-140, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140a, PTO Horn Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-140b, PTO Horn Diagnostic Wiring Diagram—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 240-25-141, PTO Horn Diagnostic Wiring Diagram—5225, 5325, 5425 and 5525 Straddle Mount
Reference 240-25-141a, PTO Horn Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-142, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-143, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 240-25-144, Engine Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-145, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-146, Wheel Speed Sensor Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-147, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-148, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-149, Engine Oil Pressure Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-150, Air Filter Restriction Switch Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-151, Air Filter Restriction Switch Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-152, Fuel Level Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-153, Fuel Level Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-154, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-155, Engine Coolant Temperature Sender Diagnostic Wiring Diagram—Straddle Mount
Reference 240-25-156, HVAC Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-157, Wiper System Diagnostic Wiring Diagram—Cab Tractors
Reference 240-25-158, Mid-Mount SCV Diagnostic Wiring Diagram
Reference 240-25-159, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Cab and Isolated Open Operator Station (IOOS)
Reference 240-25-160, Fuel Transfer Pump Diagnostic Wiring Diagram—5625 Straddle Mount
Reference 240-25-161, Fuel Transfer Pump Diagnostic Wiring Diagram—5603 and 5E Limited
Group 30 - Connector Information—5225, 5325, 5425, 5525 and 5625
Reference 240-30-001, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—SYNCSHUTTLE
Reference 240-30-002, Front Console-to- Engine Connector X1, Cab and IOOS Tractors—POWRREVERSER
Reference 240-30-003, Chassis-to- Engine Connector X1, Straddle Mount—SYNCSHUTTLE
Reference 240-30-004, Chassis-to-Engine Connector X1, Straddle Mount—POWRREVERSER
Reference 240-30-005, Front Console-to-Chassis Connector X3, Cab Tractors—SYNCSHUTTLE
Reference 240-30-006, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—SYNCSHUTTLE
Reference 240-30-007, Front Console-to-Chassis Connector X3, Cab Tractors—POWRREVERSER
Reference 240-30-008, Front Console-to-Chassis Connector X3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-009, Front Console-to-Chassis Connector X4, Cab Tractors—SYNCSHUTTLE
Reference 240-30-010, Front Console-to- Chassis Connector X4, Cab Tractors—POWRREVERSER
Reference 240-30-011, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—SYNCSHUTTLE
Reference 240-30-012, Front Console-to- Chassis Connector X4, Isolated Open Operator Station (IOOS)—POWRREVERSER
Reference 240-30-013, Front Console-to-Chassis Connector X5, Cab and Isolated Open Operator Station—POWRREVERSER
Reference 240-30-014, Chassis-to-Roof Connector X9, Cab Tractors
Reference 240-30-015, Vehicle Electrical Center (VEC) Connectors X22—X25, Cab Tractors
Reference 240-30-016, Vehicle Electrical Center (VEC) Connectors X22—X25, Isolated Open Operator Station Tractors
Reference 240-30-017, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—SYNCSHUTTLE
Reference 240-30-018, Vehicle Electrical Center (VEC) Connectors X22—X25, Straddle Mount—POWRREVERSER
Reference 240-30-019, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER and Hitch
Reference 240-30-020, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER and Hitch
Reference 240-30-021, Electro-Hydraulic Controller Connectors A6J1—A6J3, Cab Tractors—POWRREVERSER
Reference 240-30-022, Electro-Hydraulic Controller Connectors A6J1—A6J3, Isolated Open Operator Station—POWRREVERSER
Reference 240-30-023, Electro-Hydraulic Controller Connectors A6J1—A6J3, Straddle Mount
Group 35 - Connector Information 5603, (5083E, 5093E, 5101E Limited)
Reference 240-31-001, Front Console-to- Engine Connector X1
Reference 240-31-002, Front Console-to-Chassis Connector X3
Reference 240-31-003, Front Console-to- Chassis Connector X4
Reference 240-31-004, Front Console-to-Chassis Connector X5
Reference 240-31-005, Chassis-to-Roof Connector X9
Reference 240-31-006, Vehicle Electrical Center (VEC) Connectors X22—X25
Reference 240-31-007, Electro-Hydraulic Controller Connectors A6J1—A6J3
Section 245 - CONTROL UNITS
Group 05 - General References
Reference 245-05-001, Electro-Hydraulic Controller General Information
Reference 245-05-002, Performance Monitor General Operation
Reference 245-05-003, Diagnostic Trouble Code Listing
Reference 245-05-003A, PRF Code List
Reference 245-05-003B, CCU Code List
Reference 245-05-003C, HCU Code List
Reference 245-05-003D, PTR Code List
Reference 245-05-004, Control Unit Addresses
Reference 245-05-004A, CCU Address List
Reference 245-05-004B, HCU Address List
Reference 245-05-004C, PTR Address List
Reference
Connect SERVICE ADVISORSERVICE ADVISOR is a trademark of Deere & Company to Software Delivery System on Internet
Identify Electro-Hydraulic Controller Software Downloads
Download Software from Software Delivery System
Prepare SERVICE ADVISOR Equipment for Connection to Vehicle
Connect SERVICE ADVISOR to Vehicle
Program Control Unit with Software Payload
Input previously recorded addresses
Calibrate Hitch Control Unit
Connect SERVICE ADVISORSERVICE ADVISOR is a trademark of Deere & Company to Software Delivery System on Internet
Identify Electro-Hydraulic Controller Software Downloads
Download Software from Software Delivery System
Prepare SERVICE ADVISOR Equipment for Connection to Vehicle
Connect SERVICE ADVISOR to Vehicle
Program Control Unit with Software Payload
Input previously recorded addresses
Calibrate Hitch Control Unit
CAN Lo and CAN Hi Voltage Checks
Check CAN Lo (-) and CAN Hi (+) Voltages
Compare CAN Hi and CAN Lo Voltages
Check CAN Lo (-) and CAN Hi (+) Voltages
Compare CAN Hi and CAN Lo Voltages
Reference 245-05-200, CAN Communication System Theory of Operation
Reference
VIN Network Address Checks
VIN Network Address Checks
Reference 245-05-300, CAN Communication System Diagnostic Wiring Diagram Listing
Reference 245-05-301, CAN System Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-05-302, CAN System Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group 15 - Tests and Adjustments
Reference
Preliminary Check
ELX Relay Check
Electrical Circuit Checks
Power Supply and Ground Circuit Check
Preliminary Check
ELX Relay Check
Electrical Circuit Checks
Power Supply and Ground Circuit Check
Reference
Preliminary Check
Battery Check
Electrical Circuit Checks
Preliminary Check
Battery Check
Electrical Circuit Checks
Reference 245-15-301, Electro-Hydraulic Controller Power Supply Wiring Diagram—Straddle Mount
Reference 245-15-302, Electro-Hydraulic Controller Power Supply Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Group CCU - CCU
CCU—Calibratable Addresses
Clear Codes
Enter Calibration Mode
MFWD Configuration
Rear PTO Setup #1 Configuration
Rear PTO Setup #2 Configuration
Engine Pulses Per Gear Revolution Configuration
Rear PTO Pulses Per PTO Shaft Revolution Configuration
Wheel Speed Pulses Per Axle Revolution Configuration
Tire Rolling Circumference Configuration
Radar Sensor Speed Configuration
Diagnostic Code Purge Setting
Clear Codes
Enter Calibration Mode
MFWD Configuration
Rear PTO Setup #1 Configuration
Rear PTO Setup #2 Configuration
Engine Pulses Per Gear Revolution Configuration
Rear PTO Pulses Per PTO Shaft Revolution Configuration
Wheel Speed Pulses Per Axle Revolution Configuration
Tire Rolling Circumference Configuration
Radar Sensor Speed Configuration
Diagnostic Code Purge Setting
CCU System Diagnostic Beep Mode
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference 245-CCU-003, CCU Beep Mode Test Without Speed Sensors
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Ground Circuit Check
Reference 245-CCU-201, CCU Controller Theory of Operation
Reference 245-CCU-202, Hydraulic Oil Temperature Sensor Theory of Operation
Reference 245-CCU-203, Engine Speed Sensor Theory of Operation
Reference 245-CCU-204, Wheel Speed Sensor Theory of Operation
Reference 245-CCU-205, EH MFWD Switch Theory of Operation
Reference 245-CCU-206, MFWD Solenoid Theory of Operation—5225, 5325, 5425, 5525 and 5625
Reference 245-CCU-207, Brake Switch Assembly Theory of Operation
Reference 245-CCU-208, Rear EH PTO Switch Theory of Operation
Reference 245-CCU-209, Rear EH PTO Solenoid Theory of Operation
Reference 245-CCU-210, Rear EH PTO Speed Sensor Theory of Operation
Reference 245-CCU-301, Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram
Reference 245-CCU-302A, Engine Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-302B, Engine Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-303A, Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-303B, Wheel Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-304A, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Straddle Mount
Reference 245-CCU-304B, MFWD Diagnostic Wiring Diagram—5225, 5325, 5425, 5525 and 5625 Isolated Open Operator Station (IOOS) and Cab
Reference 245-CCU-305A, Brake Switch Assembly Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-CCU-305B, Brake Switch Assembly Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-CCU-306, Rear EH PTO Switch Diagnostic Wiring Diagram
Reference 245-CCU-307, Rear EH PTO Solenoid Diagnostic Wiring Diagram
Reference 245-CCU-308, Rear EH PTO Speed Sensor Diagnostic Wiring Diagram
Group HCU - HCU
HCU—Calibratable Addresses
Clear Codes
Enter Calibration Mode
Rear Hitch Configuration
Rear Hitch Draft Sensor Gain Adjust
Hitch Interactive Calibration
Rear Hitch Dampening Enable
Rear Hitch Raise Rate Adjust
Rear Hitch Slip Control Enable
Clear Codes
Enter Calibration Mode
Rear Hitch Configuration
Rear Hitch Draft Sensor Gain Adjust
Hitch Interactive Calibration
Rear Hitch Dampening Enable
Rear Hitch Raise Rate Adjust
Rear Hitch Slip Control Enable
HCU System Diagnostic Beep Mode
Access System Diagnostic Beep Mode, Address 002
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode, Address 002
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Check
Reference 245-HCU-201, HCU Control Unit Theory of Operation
Reference 245-HCU-202, Rear Hitch Control Lever Theory of Operation
Reference 245-HCU-203, Rear Hitch Raise/Lower Switch Theory of Operation
Reference 245-HCU-204, Rear Hitch Height-Limit Control Theory of Operation
Reference 245-HCU-205, Rear Hitch Rate-of-Drop Control Theory of Operation
Reference 245-HCU-206, Rear Hitch Load/Depth Control Theory of Operation
Reference 245-HCU-207, Rear Hitch Left and Optional Right External Switch Theory of Operation
Reference 245-HCU-208, Rear Hitch Raise and Lower Solenoids Theory of Operation
Reference 245-HCU-209, Rear Hitch Position Sensor Theory of Operation
Reference 245-HCU-210, Rear Hitch Draft Sensor Theory of Operation
Reference 245-HCU-301, Rear Hitch Control Assembly Diagnostic Wiring Diagram
Reference 245-HCU-302, Hitch Load/Depth Control Diagnostic Wiring Diagram
Reference 245-HCU-303, Rear Hitch Left External Switch Diagnostic Wiring Diagram
Reference 245-HCU-304, Rear Hitch Optional Right External Switch Diagnostic Wiring Diagram
Reference 245-HCU-305, Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram
Reference 245-HCU-306, Rear Hitch Position Sensor Diagnostic Wiring Diagram
Reference 245-HCU-307, Rear Hitch Draft Sensor Diagnostic Wiring Diagram
Group PTR - PTR
PTR—Calibratable Addresses
Clear Codes
Automatic Overfill Protection Enable
Countershaft Pulses Per Revolution
Transmission Configuration
Prepare Vehicle for Transmission Calibration
Heat Hydraulic Oil
Hydraulic Oil Type Selection
Alternate Oil Temperature Offset Configuration
Transmission Interactive Calibration
Control Unit Calibration Faults
Element Calibration Faults
Forward Fill Pressure Adjustment
Reverse Fill Pressure Adjustment
Forward Fill Time Adjustment
Reverse Fill Time Adjustment
Infinitely Variable Shuttle Control Configuration
Pressure Used when Below Wheel Speed Threshold (Infinitely Variable Shuttle)
Infinitely Variable Shuttle Wheel Speed Threshold
Coefficient for V^2 Shift Logic
Starting Shift Pressure Value for V^2 Shift Logic
Maximum Shift Pressure Value for V^2 Shift Logic
Tractor Model for Compensation
Valve Test Mode 1 (Forward Valve, Reverse Valve)
Valve Test Mode 1 (Enable Valve)
Hi/Lo Configuration
Park Switch Polarity
Seat Switch Polarity
Come-Home Mode Enable
CAN Bus Error Limiting Factor Configuration
CAN Bus Error Retry Time Configuration
Vehicle Model Number
Vehicle Model Number
Clear Codes
Automatic Overfill Protection Enable
Countershaft Pulses Per Revolution
Transmission Configuration
Prepare Vehicle for Transmission Calibration
Heat Hydraulic Oil
Hydraulic Oil Type Selection
Alternate Oil Temperature Offset Configuration
Transmission Interactive Calibration
Control Unit Calibration Faults
Element Calibration Faults
Forward Fill Pressure Adjustment
Reverse Fill Pressure Adjustment
Forward Fill Time Adjustment
Reverse Fill Time Adjustment
Infinitely Variable Shuttle Control Configuration
Pressure Used when Below Wheel Speed Threshold (Infinitely Variable Shuttle)
Infinitely Variable Shuttle Wheel Speed Threshold
Coefficient for V^2 Shift Logic
Starting Shift Pressure Value for V^2 Shift Logic
Maximum Shift Pressure Value for V^2 Shift Logic
Tractor Model for Compensation
Valve Test Mode 1 (Forward Valve, Reverse Valve)
Valve Test Mode 1 (Enable Valve)
Hi/Lo Configuration
Park Switch Polarity
Seat Switch Polarity
Come-Home Mode Enable
CAN Bus Error Limiting Factor Configuration
CAN Bus Error Retry Time Configuration
Vehicle Model Number
Vehicle Model Number
PTR System Diagnostic Beep Mode
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Access System Diagnostic Beep Mode (Address 002)
Operate Beep Mode Supported Controls
Harness/Connection Check
Reference 245-PTR-003, PTR Control Unit Beep Mode Test Without Speed Sensors
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Circuit Checks
Operational Check
Access Component to Be Tested
Install Test Equipment
Circuit Checks
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Component Output Circuit Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Access Component to Be Tested
Install Test Equipment
Operational Check
Coil Resistance Check
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Test
Component Output Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Test
Component Output Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Operational Check
Access Component to Be Tested
Install Test Equipment
Supply Voltage Test
Component Output Circuit Test
Ground Circuit Test
Reference
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Check
Component Output Circuit Check
Operational Check
Access Component to Be Tested
Install Test Equipment
Component Supply Voltage Check
Ground Circuit Check
Component Output Circuit Check
Reference 245-PTR-201, PTR Control Unit Theory of Operation
Reference 245-PTR-202, Come-Home Mode Theory of Operation
Reference 245-PTR-203, Directional Reverser Switch Theory of Operation
Reference 245-PTR-204, Clutch Disengaged Switch Theory of Operation
Reference 245-PTR-205, Optional Hi/Lo Switch Theory of Operation
Reference 245-PTR-206, Optional Infinitely Variable Shuttle Control Theory of Operation
Reference 245-PTR-207, Park Switch Theory of Operation
Reference 245-PTR-208, Seat Switch Theory of Operation
Reference 245-PTR-209, Forward Solenoid Theory of Operation
Reference 245-PTR-210, Reverse Solenoid Theory of Operation
Reference 245-PTR-211, Clutch Enable Proportional Valve Theory of Operation
Reference 245-PTR-212, Optional Hi/Lo Solenoid Theory of Operation
Reference 245-PTR-213, Clutch Pedal Position Sensor Theory of Operation
Reference 245-PTR-214, Enable Pressure Sensor Theory of Operation
Reference 245-PTR-215, Countershaft Speed Sensor Theory of Operation
Reference 245-PTR-301A, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-301B, Directional Reverser Switch Circuit Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-302A, Clutch Disengaged Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-302B, Clutch Disengaged Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-303, Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram
Reference 245-PTR-304A, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-304B, Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-305A, Park Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-305B, Park Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-306A, Seat Switch Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-306B, Seat Switch Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-307A, Forward Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-307B, Forward Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-308A, Reverse Solenoid Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-308B, Reverse Solenoid Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-309, Clutch Enable Proportional Valve Diagnostic Wiring Diagram
Reference 245-PTR-310A, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-310B, Clutch Pedal Position Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Reference 245-PTR-311, Enable Pressure Sensor Diagnostic Wiring Diagram
Reference 245-PTR-312A, Countershaft Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
Reference 245-PTR-312B, Countershaft Speed Sensor Diagnostic Wiring Diagram—Isolated Open Operator Station and Cab Tractors
Section 251 - SYNCSHUTTLESYNCSHUTTLE IS A TRADEMARK OF DEERE & COMPANY TRANSMISSION
Group 15 - Tests and Adjustments
Reference 251-15-001, Checking and Adjusting Clutch Pedal Free Play
Group 20 - Theory of Operation
Reference 251-20-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Theory of Operation Reference Listing
Reference 251-20-002, Clutch Operation
Reference 251-20-003, Transmission Lubrication System
Reference 251-20-004, Gearshift Power Flow
Reference 251-20-005, Range Shift Power Flow
Reference 251-20-006, Synchronizer Operation—Reverse and 2nd Gear (Disk-and-Plate-Type Synchronizer)
Reference 251-20-007, Synchronizer Operation—1st and 3rd Gear (Cone-Type Synchronizer)
Group 25 - Schematics and Diagrams
Reference 251-25-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Component Location Listing
Reference 251-25-002, Power Train Components—Straddle Mount
Reference 251-25-003, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 251-25-004, Clutch Components
Reference 251-25-005, Transmission Components
Section 255 - POWRREVERSERPOWRREVERSER IS A TRADEMARK OF DEERE & COMPANY TRANSMISSION
Group 05 - General Information
Reference
Install Test Equipment Listing
POWRREVERSER Valve Test Port Locations
Electro-Hydraulic Hi/Lo Valve Test Port Locations
POWRREVERSER Valve Test Connections
POWRREVERSER Pump Test Connections
Electro-Hydraulic Hi/Lo Valve Test Connections
Install Test Equipment Listing
POWRREVERSER Valve Test Port Locations
Electro-Hydraulic Hi/Lo Valve Test Port Locations
POWRREVERSER Valve Test Connections
POWRREVERSER Pump Test Connections
Electro-Hydraulic Hi/Lo Valve Test Connections
Group 10 - Preliminary and Operational Checks
Reference 255-10-001, Transmission Preliminary Checks
Reference
Setup for Operational Checks
Check for All Speeds and Ranges
Modulation Checks
Clutch Pedal Checks
Setup for Operational Checks
Check for All Speeds and Ranges
Modulation Checks
Clutch Pedal Checks
Group 15 - Tests and Adjustments
Reference
Prepare Tractor and Install Test Equipment
EH Directional Reverser Lever in Neutral
Causes for Low Pump Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Forward, Clutch Pedal Up
Causes for Low Forward Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Reverse, Clutch Pedal Up
Causes for Low Reverse Pressure
Causes for Low Lubrication Pressure
Prepare Tractor and Install Test Equipment
EH Directional Reverser Lever in Neutral
Causes for Low Pump Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Forward, Clutch Pedal Up
Causes for Low Forward Pressure
Causes for Low Lubrication Pressure
EH Directional Reverser Lever in Reverse, Clutch Pedal Up
Causes for Low Reverse Pressure
Causes for Low Lubrication Pressure
Reference
Prepare Tractor and Install Test Equipment
POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Pump Flow Check
Causes for Low Pump Flow
Prepare Tractor and Install Test Equipment
POWRREVERSERPOWRREVERSER is a trademark of Deere & Company Pump Flow Check
Causes for Low Pump Flow
Reference
Prepare Tractor and Install Test Equipment
Hi/Lo Valve in Low Position
Clutch Pressure High
Lubrication Pressure Low
Hi/Lo Valve in High Position
Clutch Pressure Low
Prepare Tractor and Install Test Equipment
Hi/Lo Valve in Low Position
Clutch Pressure High
Lubrication Pressure Low
Hi/Lo Valve in High Position
Clutch Pressure Low
Reference 255-15-004, POWRREVERSER Main Pressure Relief Valve Adjustment
Group 20 - Theory of Operation
Reference 255-20-001, POWRREVERSER Transmission Theory of Operation Information Reference Listing
Reference 255-20-002, Mechanical PTO Clutch Operation—Clutch Disengaged
Reference 255-20-003, Mechanical PTO Clutch Operation—Clutch Engaged
Reference 255-20-004, POWRREVERSER General Information
Reference 255-20-005, POWRREVERSER Operation in Forward (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-006, POWRREVERSER Operation in Reverse (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-007, POWRREVERSER Operation in Forward/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-008, POWRREVERSER Operation in Forward/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-009, POWRREVERSER Operation in Reverse/Low (With Electro-Hydraulic Hi/Lo)
Reference 255-20-010, POWRREVERSER Operation in Reverse/High (With Electro-Hydraulic Hi/Lo)
Reference 255-20-011, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Neutral
Reference 255-20-012, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Forward
Reference 255-20-013, POWRREVERSER Control Valve Operation—Electro-Hydraulic Directional Reverser in Reverse
Reference 255-20-014, Electro-Hydraulic Hi/Lo Valve Operation—Low Position
Reference 255-20-015, Electro-Hydraulic Hi/Lo Valve Operation—High Position
Reference 255-20-016, POWRREVERSER Transmission—Gearshift Power Flow
Reference 255-20-017, POWRREVERSER Transmission—Range Shift Power Flow
Reference 255-20-018, Gearshift Synchronizer Operation
Reference 255-20-019, POWRREVERSER Transmission Lubrication System (Without Electro-Hydraulic Hi/Lo)
Reference 255-20-020, POWRREVERSER Transmission Lubrication System (With Electro-Hydraulic Hi/Lo)
Group 25 - Schematics and Diagrams
Reference 255-25-001, POWRREVERSER Transmission Component Location Listing
Reference 255-25-002, POWRREVERSER Transmission Hydraulic Schematic (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-003, POWRREVERSER Transmission Hydraulic Schematic (With Electro-Hydraulic Hi/Lo)
Reference 255-25-004, Power Train Components—Straddle Mount
Reference 255-25-005, Power Train Components—Isolated Open Operator Station and Cab Tractors
Reference 255-25-006, Mechanical PTO Clutch Components
Reference 255-25-007, POWRREVERSER Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-008, POWRREVERSER Components (With Electro-Hydraulic Hi/Lo)
Reference 255-25-009, Transmission Components (Without Electro-Hydraulic Hi/Lo)
Reference 255-25-010, Transmission Components (With Electro-Hydraulic Hi/Lo)
Section 256 - DRIVE SYSTEMS
Group 05 - General Information
Reference
Install Test Equipment Listing
Electro-Hydraulic PTO Valve Test Port Locations
Electro-Hydraulic MFWD Drop Gearbox Test Port Locations
Electro-Hydraulic PTO Valve Test Connections
Electro-Hydraulic MFWD Drop Gearbox Test Connections
Install Test Equipment Listing
Electro-Hydraulic PTO Valve Test Port Locations
Electro-Hydraulic MFWD Drop Gearbox Test Port Locations
Electro-Hydraulic PTO Valve Test Connections
Electro-Hydraulic MFWD Drop Gearbox Test Connections
Group 10 - Preliminary and Operational Checks
Reference
Preliminary Checks
Preliminary Checks
Reference
Rear Differential Lock Operational Check
Rear Differential Lock Operational Check
Reference
PTO Symbol Lamp Check
PTO Operational Check—Mechanical PTO
PTO Operational Check—EH PTO
PTO Symbol Lamp Check
PTO Operational Check—Mechanical PTO
PTO Operational Check—EH PTO
Reference
Operational Checks
Operational Checks
Reference
Operational Checks
Operational Checks
Reference 256-10-006, MFWD Operational Checks—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Group 15 - Tests and Adjustments
Reference
Electro-Hydraulic PTO Brake Test
Electro-Hydraulic PTO Clutch Test
Electro-Hydraulic PTO Lubrication Test
Electro-Hydraulic PTO Brake Test
Electro-Hydraulic PTO Clutch Test
Electro-Hydraulic PTO Lubrication Test
Reference
MFWD Clutch Release Check
Clutch Engage Check
MFWD Clutch Pressure Check
MFWD Isolation Check
Possible Causes for Locked-Up MFWD Clutch
Possible Causes for Locked-Up MFWD Axle
Driveline Rotation Check
MFWD Clutch Release Check
Clutch Engage Check
MFWD Clutch Pressure Check
MFWD Isolation Check
Possible Causes for Locked-Up MFWD Clutch
Possible Causes for Locked-Up MFWD Axle
Driveline Rotation Check
Reference 256-15-002a, MFWD Troubleshooting—5603, 5083E Limited, 5093E Limited, and 5101E Limited
Reference 256-15-003, PTO Clutch Lever Linkage Adjustment—Straddle Mount
Reference 256-15-004, PTO Clutch Lever Linkage Adjustment—Isolated Open Operator Station and Cab Tractors (Without Electro-Hydraulic PTO)
Reference 256-15-005, PTO 540/540E Lever and Linkage Adjustment
Group 20 - Theory of Operation
Reference 256-20-001, Drive Systems Theory of Operation Reference Listing
Reference 256-20-002, Differential Power Flow
Reference 256-20-003, Hi-Crop Axle Differential Power Flow
Reference 256-20-004, Differential Lock Operation
Reference 256-20-005, Final Drive Operation
Reference 256-20-006, Optional Mechanical Front Wheel Drive (MFWD) Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007, Optional Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5225, 5325, 5425, 5525 and 5625
Reference 256-20-007a, Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation—5603, 5083E Limited, 5093E Limited, and 5101E Limited Tractors
Reference 256-20-008, Mechanical PTO Operation
Reference 256-20-009, 540/540E Mechanical PTO Operation
Reference 256-20-010, Electro-Hydraulic PTO Operation
Reference 256-20-011, Electro-Hydraulic PTO Valve Operation
Reference 256-20-012, 540/540E Electro-Hydraulic PTO Clutch Operation
Reference 256-20-013, 540/1000 PTO Lock-Out Operation
Group 25 - Schematics and Diagrams
Reference 256-25-001, Drive Systems Component Location Listing
Reference 256-25-002, Final Drive Components
Reference 256-25-003, Hi-Crop Final Drive Components
Reference 256-25-004, Mechanical PTO Components
Reference 256-25-005, 540/540E Mechanical PTO Components
Reference 256-25-006, EH PTO Components—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission
Reference 256-25-007, 540/1000 PTO Components
Section 260 - STEERING AND BRAKES
Group 05 - General Information
Reference
Steering Pump Flow Test Connections
Steering Relief Valve Test Connections
Brake Retractor Adjustment Test Connections
Steering Pump Flow Test Connections
Steering Relief Valve Test Connections
Brake Retractor Adjustment Test Connections
Group 10 - Preliminary and Operational Checks
Reference
Preliminary Check
Preliminary Check
Reference
Operational Check
Operational Check
Reference
Brakes Preliminary Check
Brakes Preliminary Check
Reference
Rear Brake Operational Check
Rear Brake Operational Check
Group 15 - Test and Adjustments
Reference
Steering Pump Flow Test
Steering Pump Flow Test
Reference
Steering Valve Relief Test
Steering Valve Relief Test
Reference
Steering System Leak Test
Steering Valve Leakage Test
Steering System Leak Test
Steering Valve Leakage Test
Reference 260-15-004, Checking Toe-In—Adjustable Front Axle
Reference 260-15-005, Adjusting Toe-In—Adjustable Front Axle
Reference 260-15-006, Checking Toe-In—MFWD Axle
Reference 260-15-007, Adjusting Toe-In—MFWD Axle
Reference 260-15-008, Set MFWD Steering Stops Turning Radius
Reference
Bleed Brakes
Bleed Brakes
Reference
Brake Valve Leak Test
Brake Valve Leak Test
Reference 260-15-011, Brake Pedal Adjustment
Reference 260-15-012, Adjust Brake Retractors
Group 20 - Theory of Operation
Reference 260-20-001, Steering Valve Operation—Neutral and Manual Turning
Reference 260-20-002, Steering Valve Operation—Power Turning
Reference 260-20-003, Brake System Operation
Reference 260-20-004, Brake Valve Operation
Section 270 - HYDRAULICS
Group 05 - General Information
Reference
Install Test Equipment Listing
Pump Flow Test Connections (without SCV)
Pump Flow Test Connections (with SCV)
Main Relief Valve Test Connections (without SCV)
Main Relief Valve Test Connections (with SCV)
Rockshaft Leakage Test Plug Installation
Rockshaft Load Sense Relief Valve Test Connections
Triple Deluxe Rear SCV Functional Test Connections
Triple Mid-Mount Control Valve Flow Control Test Connections
Install Test Equipment Listing
Pump Flow Test Connections (without SCV)
Pump Flow Test Connections (with SCV)
Main Relief Valve Test Connections (without SCV)
Main Relief Valve Test Connections (with SCV)
Rockshaft Leakage Test Plug Installation
Rockshaft Load Sense Relief Valve Test Connections
Triple Deluxe Rear SCV Functional Test Connections
Triple Mid-Mount Control Valve Flow Control Test Connections
Reference 270-05-002, Warming Transmission/Hydraulic System Oil
Group 10 - Preliminary and Operational Checks
Reference
Basic Hydraulic Function Checks
Basic Hydraulic Function Checks
Hydraulic System Operational Checks
Transmission and Hydraulic Oil Check
Hydraulic System Check
Mechanical Hitch Check
Electro-Hydraulic (EH) Hitch Check—Engine Shut Off
Electro-Hydraulic Hitch Check—Hitch Control Lever
Electro-Hydraulic Hitch Check—Height-Limit Control
Electro-Hydraulic Hitch Check—Depth Control
Electro-Hydraulic Hitch Check—Raise/Lower Switch
Electro-Hydraulic Hitch Check—Rate-of-Drop Control
Electro-Hydraulic Hitch Check—Fender Mounted Switches
Triple Deluxe Rear SCV Check
Transmission and Hydraulic Oil Check
Hydraulic System Check
Mechanical Hitch Check
Electro-Hydraulic (EH) Hitch Check—Engine Shut Off
Electro-Hydraulic Hitch Check—Hitch Control Lever
Electro-Hydraulic Hitch Check—Height-Limit Control
Electro-Hydraulic Hitch Check—Depth Control
Electro-Hydraulic Hitch Check—Raise/Lower Switch
Electro-Hydraulic Hitch Check—Rate-of-Drop Control
Electro-Hydraulic Hitch Check—Fender Mounted Switches
Triple Deluxe Rear SCV Check
Group 15 - Tests and Adjustments (5225, 5325, 5425, 5525 and 5625)
Reference
Install Test Equipment
Pump Flow Test—Without SCV
Install Test Equipment
Pump Flow Test—Without SCV
Reference
Install Test Equipment
Pump Flow Test—With SCV
Install Test Equipment
Pump Flow Test—With SCV
Reference
Install Test Equipment
Main Relief Valve Test—Without SCV
Install Test Equipment
Main Relief Valve Test—Without SCV
Reference
Install Test Equipment
Main Relief Valve Test—With SCV
Install Test Equipment
Main Relief Valve Test—With SCV
Reference
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Mechanical Hitch)
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Mechanical Hitch)
Reference
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Electro-Hydraulic Hitch)
Install Test Equipment
Rockshaft Load Sense Relief Valve Test (Electro-Hydraulic Hitch)
Reference
Install Test Equipment
SCV Leakage Test
Install Test Equipment
SCV Leakage Test
Reference
Install Test Equipment
Triple Deluxe Rear SCV Functional Test
Install Test Equipment
Triple Deluxe Rear SCV Functional Test
Reference
Install Test Equipment
Deluxe SCV Flow Control Test
Install Test Equipment
Deluxe SCV Flow Control Test
Reference
Install Test Equipment
Triple Mid-Mount Control Valve Flow Control Test
Install Test Equipment
Triple Mid-Mount Control Valve Flow Control Test
Reference
Install Test Equipment
Rockshaft Cylinder Leakage Test
Rockshaft Valve Leakage Test
Install Test Equipment
Rockshaft Cylinder Leakage Test
Rockshaft Valve Leakage Test
Reference
Rockshaft Lift Cycle Test
Rockshaft Lift Cycle Test
Reference 270-15-013, Mid-Mount Control Valve Cable Adjustment
Reference 270-15-014, Rear SCV Cable Adjustment—Straddle Mount Tractors
Reference 270-15-015, Rear SCV Cable Adjustment—Isolated Open Operator Station and Cab Tractors
Reference 270-15-016, Rockshaft Draft-Sensing and Position Control Cable Adjustment—Isolated Open Operator Station and Cab Tractors (Mechanical Hitch)
Reference 270-15-017, Rockshaft Lever Friction Adjustment (Mechanical Hitch)
Reference 270-15-018, Rockshaft Position-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-019, Rockshaft Draft-Sensing Feedback Linkage Adjustment (Mechanical Hitch)
Reference 270-15-020, Main Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-021, Load Sensing Relief Valve Adjustment (Mechanical Hitch)
Reference 270-15-022, Load Sensing Relief Valve Adjustment (Electro-Hydraulic Hitch)
Group 17 - Tests and Adjustments (5603, 5083E, 5093E and 5103E)
Reference 270-17-001, Hydraulic System Tests—Without SCV (Straddle Mount Tractors)
Reference 270-17-002, Hydraulic System Tests—With SCV (Straddle Mount Tractors)
Reference 270-17-003, Pump Flow Test—Without SCV
Reference 270-17-004, Pump Flow Test—With SCV
Reference 270-17-005, Main Relief Valve Test—Without SCV (Straddle Mount Tractors)
Reference 270-17-006, Main Relief Valve Test—With SCV
Reference 270-17-007, SCV Leakage Test
Reference 270-17-008, Rockshaft Leakage Test—Straddle Mount
Reference 270-17-009, Rockshaft Lift Cycle Test
Reference 270-17-010, Main Relief Valve Adjustment (Mechanical Hitch) (5603)
Group 20 - Theory of Operation
Reference 270-20-001, Hydraulic System Theory of Operation Information Reference Listing
Reference 270-20-002, Hydraulic System Operation
Reference 270-20-003, Main Hydraulic Filter Operation
Reference 270-20-004, Hydraulic Pump Operation
Reference 270-20-005, Mechanical Hitch Control Valve Operation—Neutral Position
Reference 270-20-006, Mechanical Hitch Control Valve Operation—Raise Position
Reference 270-20-007, Mechanical Hitch Control Valve Operation—Lower Position
Reference 270-20-008, Mechanical Hitch Main Relief Valve Operation
Reference 270-20-009, Mechanical Hitch Rate-of-Drop Valve Operation
Reference 270-20-010, Mechanical Hitch Rockshaft Draft-Sensing Operation
Reference 270-20-011, Electro-Hydraulic Hitch Control Valve Operation—Neutral Position
Reference 270-20-012, Electro-Hydraulic Hitch Control Valve Operation—Raise Position
Reference 270-20-013, Electro-Hydraulic Hitch Control Valve Operation—Lower Position
Reference 270-20-014, Electro-Hydraulic Hitch Main Relief Valve Operation
Reference 270-20-015, Single and Dual Rear SCV Operation—Neutral Position
Reference 270-20-016, Single and Dual Rear SCV Operation—Extend and Retract Positions
Reference 270-20-017, Single and Dual Rear SCV Operation—Float Position
Reference 270-20-022, Dual Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-023, Dual Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-024, Dual Mid-Mount Control Valve Operation—Float Position
Reference 270-20-025, Dual Mid-Mount Control Valve Operation—Regenerative Position
Reference 270-20-026, Triple Mid-Mount Control Valve Operation—Neutral Position
Reference 270-20-027, Triple Mid-Mount Control Valve Operation—Extend and Retract Positions
Reference 270-20-028, Triple Mid-Mount Control Valve Flow Control Operation
Reference 270-20-029, Quick Disconnect Coupler Operation
Group 25 - Schematics and Diagrams (5225, 5325, 5425, 5525 and 5625)
Reference 270-25-001, Hydraulic System Schematic Listing
Reference 270-25-002, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission
Reference 270-25-003, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve)
Reference 270-25-004, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Dual Rear SCV)
Reference 270-25-005, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Triple Deluxe Rear SCV)
Reference 270-25-006, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Dual Rear SCV)
Reference 270-25-007, Hydraulic System Schematic—SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission (with Mid-Mount Control Valve and Triple Deluxe Rear SCV)
Reference 270-25-008, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission without Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-009, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hi/Lo (Sheet 1 of 2)
Reference 270-25-010, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (Sheet 2 of 2)
Reference 270-25-011, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-012, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-013, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-014, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-015, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Mechanical Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-016, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (Sheet 2 of 2)
Reference 270-25-017, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve) (Sheet 2 of 2)
Reference 270-25-018, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-019, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Triple Deluxe Rear SCV) (Sheet 2 of 2)
Reference 270-25-020, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Dual Rear SCV) (Sheet 2 of 2)
Reference 270-25-021, Hydraulic System Schematic—POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission with Electro-Hydraulic Hitch (with Mid-Mount Control Valve and Triple Deluxe Rear SCV) (Sheet 2 of 2)
Group 30 - Schematics and Diagrams (5603, 5083E, 5093E and 5103E)
Reference 270-30-001, Hydraulic System Schematic Listing
Reference 270-30-002, Hydraulic Schematic—Straddle Mount Tractors (Without SCV)
Reference 270-30-003, Hydraulic System Schematic—Straddle Mount Tractors (With SCV)
Reference 270-30-004, Hydraulic System Schematic—Straddle Mount Tractors (With Mid-Mount Valve)
Section 290 - OPERATOR STATION
Group 05 - General information
Reference
Install Test Equipment
Install Test Equipment
Group 10 - Preliminary and Operational Checks
Reference
System Inspection
System Inspection
Reference
Blower Motor Check
Blower Motor Purge Check
Blower Function Check
Compressor Clutch Engagement Check
Air Duct Distribution Check
System Cooling Checks
Temperature Drop Check
Engine Temperature Check
Heater Valve Operational Check
Blower Motor Check
Blower Motor Purge Check
Blower Function Check
Compressor Clutch Engagement Check
Air Duct Distribution Check
System Cooling Checks
Temperature Drop Check
Engine Temperature Check
Heater Valve Operational Check
Group 15 - Tests and Adjustments
Reference
K20 Relay Check
Blower Motor Switch Test
Blower Resistor Circuit Check
Resistor Test
K23 and K22 Relays Check
Circuit 213 and 217 Test
K20 Relay Check
Blower Motor Switch Test
Blower Resistor Circuit Check
Resistor Test
K23 and K22 Relays Check
Circuit 213 and 217 Test
Reference
Clutch Cycle Check
Causes for Improper Clutch Cycling
Leak Check System
Add Refrigerant
Power to Compressor Clutch
Check Power to A/C Switch
Temperature Control Switch Circuit Check
Temperature Control Switch Check
Pressure Switch Circuit Test
Circuit 216
Compressor Clutch Coil and Diode Test
Check Compressor Coil Ground
Check Clutch Air Gap
Dual Pressure Switch (Low Side) Check
Dual Pressure Switch (High Side) Check
Clutch Cycle Check
Causes for Improper Clutch Cycling
Leak Check System
Add Refrigerant
Power to Compressor Clutch
Check Power to A/C Switch
Temperature Control Switch Circuit Check
Temperature Control Switch Check
Pressure Switch Circuit Test
Circuit 216
Compressor Clutch Coil and Diode Test
Check Compressor Coil Ground
Check Clutch Air Gap
Dual Pressure Switch (Low Side) Check
Dual Pressure Switch (High Side) Check
Reference
System Pressure Check
Possible Causes for Suction Low, Normal or High and Discharge High
Possible Causes for Suction High and Discharge Low
Possible Causes for Suction Normal or High and Discharge High
Charge System
Check Expansion Valve Operation
Pressure Does Not Change
Possible Causes for Suction Low or Vacuum and Discharge Normal or Low
Heat Up Evaporator
Internal Line Restriction Check
Possible Causes for Poor Cooling
System Pressure Check
Possible Causes for Suction Low, Normal or High and Discharge High
Possible Causes for Suction High and Discharge Low
Possible Causes for Suction Normal or High and Discharge High
Charge System
Check Expansion Valve Operation
Pressure Does Not Change
Possible Causes for Suction Low or Vacuum and Discharge Normal or Low
Heat Up Evaporator
Internal Line Restriction Check
Possible Causes for Poor Cooling
Reference
Temperature Drop Check
Heater Shutoff Valve Leak Check
Engine Coolant Is Not Shut Off
Excessive Air Leakage from Cab
Possible Causes for Lack of Cooling
Internal Line Restriction Check
Possible Causes for Poor Cooling
Temperature Drop Check
Heater Shutoff Valve Leak Check
Engine Coolant Is Not Shut Off
Excessive Air Leakage from Cab
Possible Causes for Lack of Cooling
Internal Line Restriction Check
Possible Causes for Poor Cooling
Reference
Summary of Air Conditioning Testing
Summary of Air Conditioning Testing
Reference
Removing Moisture from System
Removing Moisture from System
Reference 290-15-007, Adjust Heater Temperature Control Cable
Reference 290-15-008, Adjust A/C Temperature Control Switch
Group 20 - Theory of Operation
Reference 290-20-001, Air Conditioning Theory of Operation
Section 299 - SERVICE TOOLS
Group 05 - Dealer Fabricated Tools
DFRW26—Test Lead for Automotive-Style Fuses
DFRW51—Electronic Circuit Load Tester
DFRW83—Nozzle Assembly
DFRW126—Modified Tap Out Harness
DFRW133—Tap Out Harness
Group 10 - Service Tools and Kits
AR94522—ISO SCV Coupler
JDG774—Solenoid Test Harness
JT02051—Manifold with Gauges
JT02081—Halogen Leak Detector
JT02153—Current Clamp-On Probe
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw
JT03110—Adapter
JT03262—Adapter
JT03345—Gauge
JT03364—Hose with Coupler
JT03367—Connector
JT03459—Adapter 1-3/16 F ORFS x 7/16 37°
JT03481—Kit
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT
JT03520—Special Adapter
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-3000 psi)
JT05494—7/16-20 M 37° x 3/4-16 M ORB
JT05498—Hose 508 mm (20 in.)
JT05634—Pressure Gauge
JT05685—Battery Load Tester
JT05690—1 1/16-12 M 37° x 1 3/16-12 F ORFS
JT05791—Digital Multimeter
JT05843—Hydrometer
JT07032—Gauge 400 kPa (60 psi)
JT07041—Gauge 2800 kPa (400 psi)
JT07148—Digital Hydraulic Tester
LVB24862—Wiring Harness
RE200690—Performance Monitor
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