- Gallons
- 230,310
John Deere 5060E 5070E 5080E 5078E 5090E Tractors Operators Manual OM5ECKDFY22T
- Download this document, you need 300 Gallons
John Deere 5060E 5070E 5080E 5078E 5090E Tractors Operators Manual OM5ECKDFY22T
Size: 20.05 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Tractors
Type of Manual: Operators Manual
Model: John Deere 5060E 5070E 5080E 5078E 5090E Tractors
Serial Number: 000100-, 018723-, 003439-
Part Number: OM5ECKDFY22T
Number of Pages: 340 Pages
Contents:
Introduction
Foreword
Emissions Performance and Tampering
General View
Open Operators’s Station Tractors
Cab Tractors
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operators’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Transport Towed Equipment at Safe Speeds
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safety Signs
Pictorial Safety Signs
Replace Safety Signs
Recognize Safety Information
Operators's Manual
Riders
Use Seat Belt
Controls and Instruments—Open Operators’s Station Tractors
Front Console
Key Switch
Right-Hand Side Controls
Left-Hand Side Controls
Instrument Panel—Tractors Equipped with Top Shaft Synchronized Transmission
Instrument Panel—Tractors Equipped with PowrReverser™ Transmission
Information Indicators—Tractors Equipped with PowrReverser™ Transmission
Controls and Instruments—Cab Tractors
Front Console
Key Switch
Right-Hand Side Controls
Left-Hand Side Controls
Heater/Ventilation/Air-Conditioning System (HVAC) Controls
AutoTrac™ Universal (If Equipped)
Instrument Panel—Tractors Equipped with Top Shaft Synchronized Transmission
Instrument Panel—Tractors Equipped with PowrReverser™ Transmission
Information Indicators—Tractors Equipped with PowrReverser™ Transmission
Lights
Lights Identification
Light Switches
Turn-Signal Lever
Hazard Warning Lights
Dome Light—Cab Tractors Only
Reminder Light—Cab Tractors Only
Worklights Adjustment—Open Operators’s Station Tractors
Worklights Adjustment—Cab Tractors
Implement Connector (If Equipped)
Operators’s Station—Open Operators’s Station Tractors
Roll-Over Protective Structure (ROPS)
Seat Belt
Operators’s Seat—Mechanical Seat
Rearview Mirror
Manual Holder
Operators’s Station—Cab Tractors
Roll-Over Protective Structure (ROPS)
Cab Door
Cab Windows
Seat Belt
Operators’s Seat—Mechanical Seat
Operators’s Seat—Deluxe Pneumatic Seat
Steering Wheel Adjustment
Steering Column Tilt
Outside Mirrors
Sun Visor
Windshield Wiper and Windshield Washer
Fan and Air Louvers
Air-Conditioning System
Heater
Monitor Mount Points
AutoTrac™ Assisted Steering System (If Equipped)
Convenience Outlets
Storage Compartments
Passage for Cables and Hoses
Prestarting Checks—5060E, 5070E, and 5080E Tractors
Comply with Operators's Manuals of Implement Manufacturers
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level
Check the Coolant Level
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Drain the Water and Sediments from the Fuel Filter
Prestarting Checks—5078E and 5090E Tractors
Comply with Operators's Manuals of Implement Manufacturers
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level
Check the Coolant Level
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Drain the Water and Sediments from the Fuel Filter
Operating the Engine—Open Operators’s Station Tractors
Start Only From Operators's Seat
Engine Fuel System and Power Rating
Do Not Modify the Fuel System
Warm Up the Engine
Engines with Turbocharger
Before Starting the Engine
Engine Start
Check Instruments After Engine Start-Up—Top Shaft Synchronized Transmission
Check Instruments After Engine Start-Up—PowrReverser™ Transmission
Engine Speeds
Engine Shutoff
Measure in the Event of Engine Runaway—Top Shaft Synchronized (TSS) Transmission
Measure in the Event of Engine Runaway—PowrReverser™ Transmission
Restart an Engine That Has Run Out of Fuel
Start with a Booster Battery
Operating the Engine—Cab Tractor
Start Only From Operators's Seat
Engine Fuel System and Power Rating
Do Not Modify the Fuel System
Warm Up the Engine
Engines with Turbocharger
Before Starting the Engine
Engine Start
Check Instruments After Engine Start-Up—Top Shaft Synchronized Transmission
Check Instruments After Engine Start-Up—PowrReverser™ Transmission
Engine Speeds
Engine Shutoff
Measure in the Event of Engine Runaway—Top Shaft Synchronized (TSS) Transmission
Measure in the Event of Engine Runaway—PowrReverser™ Transmission
Restart an Engine That Has Run Out of Fuel
Start with a Booster Battery
Operating the Tractor
Tow Loads Safely
Be Careful on Descents
Do Not Exceed Maximum Speeds
Measures to Prevent Tractor from Tipping Rearwards
Use Safety Lights and Devices
Operators Need to be Trained
Hydraulic Brakes Operation
Emergency Brake Operation (Manual Mode)
Differential Lock Operation
Front-Wheel Drive Operation—Open Operators’s Station Tractors
Front-Wheel Drive Operation—Cab Tractors
Stopping the Tractor—Open Operators’s Station Tractors
Stopping the Tractor—Cab Tractors
Driving on Public Roads
Reducing Fuel Consumption
Loader Operation (If Equipped)
Operating the Transmission
Top Shaft Synchronized Transmission
PowrReverser™ Transmission
Creeper Transmission (If Equipped)
Shuttle Control—PowrReverser™ Transmission
Selecting Gears
Calculated Tractor Ground and Engine Speeds
Pickup Hitch and Three-Point Rear Hitch (If Equipped)
Matching Tractor Power to Towed Implement
Maximum Lifting Force
Transmission/Hydraulic System Warm-Up
Pickup Hitch and Rear Three-Point Hitch Components
Hitch Control Lever Operation
Draft Control Operation
Hitch Control Lever Limiter
Hitch Remote Control
Rate-of-Drop Adjustment
Attach Implements to the Three-Point Hitch
Leveling the Implement
Arms Leveling Adjustment
Center Link Positions
Center Link Length Adjustment
Lift Links Positions
Stabilizer Bars
Draft Link Vertical Play Adjustment
Selective Control Valves—Standard SCV
Selective Control Valves (SCV)—Quick Couplers
Selective Control Valves (SCV) Levers
Using the Correct Quick Coupler for the Hoses
Selective Control Valve (SCV) Levers Operation
Connect Hydraulic Hoses
Disconnect Hydraulic Hoses
Selective Control Valves—Stackable Series—Cab Tractors Only
Selective Control Valves (SCV) Symbol Definitions
Selective Control Valves (SCV)
Selective Control Valve (SCV) Levers Operation
Flow Rate Adjustment—Deluxe Selective Control Valve
Operating Loader Using Selective Control Valves (SCV)
Connect Hydraulic Hoses
Disconnect Hydraulic Hoses
Pressure-Free Port—Case Drain (If Equipped)
Power Take-Off
Stay Clear of Rotating Drivelines
Power Take-Off (PTO) Operation
Power Take-Off Operating Instructions
Coupling Implements Driven by the Power Take-Off (PTO)
Power Take-Off (PTO) Operating Mode Selection
Drawbar
Correct Use of Drawbar
Drawbar Swing
Adjust the Drawbar Length
Drawbar Load Limitations
Wheels, Tires, and Tread
Service Tires Safely
Safely Mounting Tires
Checking Clearance between Implement and Tires
Selecting Direction of Tire Rotation
Tire Parts
Tire Denomination
Tire Tread Types
Select Tire Inflation Pressure
Tire Inflation Pressure Guidelines
Check Tire Inflation Pressure
Tire Combinations
Adjust the Front Wheel Tread (Two-Wheel Drive Tractors)
Front Wheel Tread Positions—Reversible Rims (Two-Wheel Drive Tractors)
Adjust the Front Wheel Tread (Four-Wheel Drive Tractors)
Front Wheel Tread Positions—Reversible Rims (Four-Wheel Drive Tractors)
Rear Tread Width Limits
Adjusting Tread of Rear Wheels—Reversible Rims
Rear Wheel Tread Positions—Reversible Rims
Adjust the Front Axle Toe-In (Two-Wheel Drive Tractors)
Steering Angle Adjustment (Two-Wheel Drive Tractors)
Adjust the Front Axle Toe-In (Four-Wheel Drive Tractors)—DANA Front Axle
Steering Angle Adjustment (Four-Wheel Drive Tractors)—DANA Front Axle
Adjust the Front Axle Toe-In (Four-Wheel Drive Tractors)—CARRARO Front Axle
Steering Angle Adjustment (Four-Wheel Drive Tractors)—CARRARO Front Axle
Correct Torque of Wheel/Axle Screws
Tighten the Wheel Nuts
Ballasting
Ballast - Optimizing the Tractor
Guidelines for Tractor Ballasting
General Performance Guidelines
Ballasting for Engine Horsepower
Determining Ballast
Power Hop
Ballast Calculation for Optimum Performance
Installing Water Ballasting to Tires
Liquid Ballast in Tires
Draining Water Ballast from Tires
Tires & Loads
Slip Rate
Measuring Wheel Slip (Manually)
Rear Wheel Slip Measuring Methods Using a Chronometer
Using Implement Codes
Front Weights
Front Weights Installation
Rear Wheel Weights
Front Axle Maximum Load with Front-Mounted Implements (Only for Four-Wheel Drive Tractors)
Transporting the Tractor
Transporting with Ballast
Transporting on a Cargo Vehicle
Towing the Tractor
Tractor Storage
Using High Pressure Washers
Use Compressed Air
Long Storage Period
Removing Tractor from Storage
Paint Finish Care
Access to Service Points
Opening the Hood
Remove and Install Engine Side Shields
Access to Battery
Access to Fuses and Relays
Fuels, Lubricants, and Coolants
Engines with Tier 3-Stage IIIA/MAR-I Emission Control
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Supplemental Diesel Fuel Additives
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Fill the Fuel Tank
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Oil — Tier 3 and Stage IIIA
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—3029 (3-Cylinder) PowerTech™ Engines
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—4045 (4-Cylinder) PowerTech™ Engines
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil Service Interval for Operation at High Altitude
Transmission and Hydraulic Oil
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Front Axle Oil
Multipurpose Extreme Pressure (EP) Grease
Oil Filters
Fuel Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Maintenance and Service Intervals
Required Emission-Related Information
Important Considerations
Practice Safe Maintenance
Handle Electronic Components and Brackets Safely
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Prevent Battery Explosions
Work In Ventilated Area
Support Machine Properly
Service Cooling System Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safe Maintenance and Cleaning
General Instructions Regarding the Condition of the Tractor
Using High Pressure Washers
Use Compressed Air
Lubrication, Periodic Services
Service Intervals Chart
Service Intervals Pictures
Service—Break-In Period
Service—First 600 Hours
Service—Daily or Every 10 Hours
Service—Weekly or Every 50 Hours
Service—Monthly or Every 200 Hours
Service—Every 250 Hours
Service—Every 375 Hours
Service—Every 400 Hours
Service—Every 500 Hours
Service—Every 750 Hours
Service—Yearly
Service—Every 2 Years or 1500 Hours
Service—Every 2 Years or 2000 Hours
Service—Every 6 Years or 6000 Hours
Break-In Period
Closely Monitor Engine Performance
Carrying Out Break-In Period Checks
Service—As Required
Tractor Jacking Points
Clean Primary Engine Air Filter—5060E, 5070E, and 5080E Tractors
Clean the Primary Engine Air Filter—5078E and 5090E Tractors
Replace the Primary and Secondary Engine Air Filters—5060E, 5070E, and 5080E Tractors
Replace the Primary and Secondary Engine Air Filters—5078E and 5090E Tractors
Engine and Exhaust Compartments
Check Thermovalve Opening Temperature
Bleed the Hydraulic Brakes
Lubricate the Operators's Seat Guide Rails
Main Fuse
Fuses and Relays—Open Operators's Station Tractors
Fuses and Relays—Cab Tractors
Replace the Automatic Belt Tensioner—5078E and 5090E Tractors Only
Replace the Engine Fan Belt—5060E, 5070E, and 5080E Open Operators’s Station Tractors
Replace the Engine Fan Belts—5060E, 5070E, and 5080E Cab Tractors
Replace the Engine Fan Belt—5078E and 5090E Tractors
Bleed the Fuel System—5060E, 5070E, and 5080E Open Operators’s Station Tractors
Bleed the Fuel System—5060E, 5070E, and 5080E Cab Tractors with Electric Fuel Transfer Pump
Bleed the Fuel System—5060E, 5070E, and 5080E Cab Tractors without Electric Fuel Transfer Pump
Bleed the Fuel System—5078E and 5090E Tractors
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Check the Water Separator
Replace the Fuel In-Line Filter (If Equipped)
Lubricate Greasing Points
Important Instructions Regarding Alternator
Prevent Battery Explosions
Service the Battery
Charge the Battery
Replace the Battery
Replace the Headlight Bulbs
Replace the Worklight Bulbs
Replace the Worklight Assembly—Premium Lights—Cab Tractors Only
Replace the Bulbs of Front Turn Signal and Hazard Warning Lights
Replace the Bulbs of Rear Turn Signal and Hazard Warning Lights, Tail Lights, and Brake Lights
Adjust the Headlights Focus
Check the Roll Over Protective Structure (ROPS)
Check the Clutch Pedal End Play—Top Shaft Synchronized Transmission Only
Service—Break-In Period
Services from the Break-In Period
Check the Engine Coolant Level
Check and Tighten the Air Intake, Hydraulic, and Cooling System Hoses and Clamps
Change the Engine Oil and Replace the Engine Oil Filter
Check the Cooling System for Leaks
Check the Tightening Torque of the Three-Point Rear Hitch Screws
Replace the Transmission/Hydraulic Oil Filter—Top Shaft Synchronized Transmission
Replace the Transmission and Hydraulic Oil Filters—PowrReverser™ Transmission
Change the Front Axle Final Drive Oil (Only for Four-Wheel Drive Tractors)
Change the Front Axle Differential Oil (Only for Four-Wheel Drive Tractors)
Service—First 600 Hours
Adjust the Engine Valve Clearance
Service—Daily or Every 10 Hours
Check the Engine Coolant Level
Drain the Water and Sediments from the Fuel Filter—5060E, 5070E, and 5080E Tractors
Drain the Water and Sediments from the Fuel Filter—5078E and 5090E Tractors
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level—5060E, 5070E, and 5080E Tractors
Check the Engine Oil Level—5078E and 5090E Tractors
Check the Front Axle Final Drive Oil Level (Only for Four-Wheel Drive Tractors)
Check the Front Axle Differential Oil Level (Only for Four-Wheel Drive Tractors)
Check the Transmission/Hydraulic System Oil Level
Lubricate the Power Take-Off Shaft
Lubricate the Pickup Hitch Articulations
Lubricate the Rear Axle
Lubricate the Front Axle
Service—Weekly or Every 50 Hours
Lubricate the Front Axle
Clean the Dust Unloading Valve
Service—Monthly or Every 200 Hours
Check the Front Axle Final Drive Oil Level (Only for Four-Wheel Drive Tractors)
Check the Front Axle Differential Oil Level (Only for Four-Wheel Drive Tractors)
Check the Transmission/Hydraulic System Oil Level
Lubricate the Power Take-Off Shaft
Lubricate the Pickup Hitch Articulations
Drain the Water and Sediments from the Water Separator—5060E, 5070E, and 5080E Tractors
Drain the Water and Sediments from the Water Separator—5078E and 5090E Tractors
Drain the Water and Sediments from the Fuel Tank
Tighten the Wheel Screws and Nuts
Tighten the Front Axle Screws (Only for Two-Wheel Drive Tractors)
Service—Every Year
Replace the Primary and Secondary Engine Air Filters—5060E, 5070E, and 5080E Tractors
Replace the Primary and Secondary Engine Air Filters—5078E and 5090E Tractors
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Replace the Fuel In-Line Filter (If Equipped)
Replace the Cab Recirculation Air Filters
Replace the Cab Fresh Air Filters
Service—Every 250 Hours
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Replace the Fuel In-Line Filter (If Equipped)
Change the Engine Oil and Replace the Engine Oil Filter
Adjust the Clutch Pedal End Play—Top Shaft Synchronized Transmission Only
Adjust the Power Take-Off Clutch Tie Rod—Top Shaft Synchronized Transmission Only
Check the Transmission Park System
Check the Neutral Start System
Check the Hydraulic Brakes
Replace the Cab Recirculation Air Filters (If Equipped with Activated Carbon Filters)
Replace the Cab Fresh Air Filters (If Equipped with Activated Carbon Filters)
Check Engine Fan Belt
Lubricate the Front Axle Wheel Hubs (Only for Two-Wheel Drive Tractors)
Service—Every 375 Hours
Change the Engine Oil and Replace the Engine Oil Filter
Service—Every 400 Hours
Check Front Axle Wheel Bearings (Only for Two-Wheel Drive Tractors)
Check Front Axle Pivot Pin Clearance (Only for Two-Wheel Drive Tractors)
Check Front Axle Steering Pivot (Only for Two-Wheel Drive Tractors)
Service—Every 500 Hours
Change the Engine Oil and Replace the Engine Oil Filter
Lubricate the Rear Axle
Check the Ground Points and Cables
Clean the Cab Fresh Air Filters
Clean the Cab Recirculation Air Filters
Service—Every 750 Hours
Check and Tighten the Air Intake, Hydraulic, and Cooling System Hoses and Clamps
Check Engine Low Idle
Clean the Fuel Tank Breather
Replace the Transmission/Hydraulic Oil Filter—Top Shaft Synchronized Transmission
Replace the Transmission and Hydraulic Oil Filters—PowrReverser™ Transmission
Change the Front Axle Final Drive Oil (Only for Four-Wheel Drive Tractors)
Change the Front Axle Differential Oil (Only for Four-Wheel Drive Tractors)
Check the Seat Belt
Service—Every 1500 Hours or 2 Years
Adjust the Engine Valve Clearance
Test the Injector Nozzles
Check the Automatic Belt Tensioner of the Engine—5078E and 5090E Tractors Only
Change the Transmission/Hydraulic System Oil
Service—Every 2000 Hours or 2 Years
Change the Engine Coolant
Replace the Engine Thermovalve—5060E, 5070E, and 5080E Tractors
Replace the Engine Thermovalve—5078E and 5090E Tractors
Replace Water Separator
Service—Every 6000 Hours or 6 Years
Change the Engine Coolant
Change the Engine Coolant
Replace the Engine Thermovalve—5060E, 5070E, and 5080E Tractors
Replace the Engine Thermovalve—5078E and 5090E Tractors
Troubleshooting
Engine Troubleshooting
Transmission Troubleshooting
Hydraulic System Troubleshooting
Pickup Hitch and Three-Point Rear Hitch Troubleshooting
Selective Control Valves (SCV) Troubleshooting
Brakes Troubleshooting
Electrical System Troubleshooting
Operators’s Station Troubleshooting
Tractor Operation Troubleshooting
Specifications
Engine Specifications
Fuel System Specifications
Power Take-Off (PTO) Specifications
Clutch Specifications
Transmission Specifications
Tractor Speeds—Top Shaft Synchronized Transmission
Tractor Speeds—Top Shaft Synchronized Transmission (With Creeper)
Tractor Speeds—PowrReverser™ Transmission
Tractor Speeds—PowrReverser™ Transmission (With Creeper)
Brake Specifications
Hydraulic System Specifications
Electrical System Specifications
Front Axle Specifications
Rear Axle Specifications
Weights
Capacities
Wheel Configurations
Dimensions
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Carbon Dioxide Emissions (CO₂)
Serial Numbers
Identification Numbers
Keep Machines Secure
Keep Proof of Ownership
Interpreting Machine Serial Number
Interpreting Engine Serial Number
Tractor Identification Number
Engine Serial Number
Transmission Serial Number
Front Axle Serial Number
Operators’s Cab Serial Number
Lubrications and Service Records
Daily or 10 Hours Service Record
Weekly or 50 Hours Service Record
Monthly or 200 Hours Service Record
250 Hours Service Record
375 Hours Service Record
400 Hours Service Record
500 Hours Service Record
750 Hours Service Record
Yearly Service Record
2 Years or 1500 Hours Service Record
2 Years or 2000 Hours Service Record
6 Years or 6000 Hours Service Record
Glossary
Glossary of Terms
Index
John Deere Service Literature Available
Technical Information
John Deere Service—Keeps You on the Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service
Size: 20.05 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Tractors
Type of Manual: Operators Manual
Model: John Deere 5060E 5070E 5080E 5078E 5090E Tractors
Serial Number: 000100-, 018723-, 003439-
Part Number: OM5ECKDFY22T
Number of Pages: 340 Pages
Contents:
Introduction
Foreword
Emissions Performance and Tampering
General View
Open Operators’s Station Tractors
Cab Tractors
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operators’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Transport Towed Equipment at Safe Speeds
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safety Signs
Pictorial Safety Signs
Replace Safety Signs
Recognize Safety Information
Operators's Manual
Riders
Use Seat Belt
Controls and Instruments—Open Operators’s Station Tractors
Front Console
Key Switch
Right-Hand Side Controls
Left-Hand Side Controls
Instrument Panel—Tractors Equipped with Top Shaft Synchronized Transmission
Instrument Panel—Tractors Equipped with PowrReverser™ Transmission
Information Indicators—Tractors Equipped with PowrReverser™ Transmission
Controls and Instruments—Cab Tractors
Front Console
Key Switch
Right-Hand Side Controls
Left-Hand Side Controls
Heater/Ventilation/Air-Conditioning System (HVAC) Controls
AutoTrac™ Universal (If Equipped)
Instrument Panel—Tractors Equipped with Top Shaft Synchronized Transmission
Instrument Panel—Tractors Equipped with PowrReverser™ Transmission
Information Indicators—Tractors Equipped with PowrReverser™ Transmission
Lights
Lights Identification
Light Switches
Turn-Signal Lever
Hazard Warning Lights
Dome Light—Cab Tractors Only
Reminder Light—Cab Tractors Only
Worklights Adjustment—Open Operators’s Station Tractors
Worklights Adjustment—Cab Tractors
Implement Connector (If Equipped)
Operators’s Station—Open Operators’s Station Tractors
Roll-Over Protective Structure (ROPS)
Seat Belt
Operators’s Seat—Mechanical Seat
Rearview Mirror
Manual Holder
Operators’s Station—Cab Tractors
Roll-Over Protective Structure (ROPS)
Cab Door
Cab Windows
Seat Belt
Operators’s Seat—Mechanical Seat
Operators’s Seat—Deluxe Pneumatic Seat
Steering Wheel Adjustment
Steering Column Tilt
Outside Mirrors
Sun Visor
Windshield Wiper and Windshield Washer
Fan and Air Louvers
Air-Conditioning System
Heater
Monitor Mount Points
AutoTrac™ Assisted Steering System (If Equipped)
Convenience Outlets
Storage Compartments
Passage for Cables and Hoses
Prestarting Checks—5060E, 5070E, and 5080E Tractors
Comply with Operators's Manuals of Implement Manufacturers
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level
Check the Coolant Level
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Drain the Water and Sediments from the Fuel Filter
Prestarting Checks—5078E and 5090E Tractors
Comply with Operators's Manuals of Implement Manufacturers
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level
Check the Coolant Level
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Drain the Water and Sediments from the Fuel Filter
Operating the Engine—Open Operators’s Station Tractors
Start Only From Operators's Seat
Engine Fuel System and Power Rating
Do Not Modify the Fuel System
Warm Up the Engine
Engines with Turbocharger
Before Starting the Engine
Engine Start
Check Instruments After Engine Start-Up—Top Shaft Synchronized Transmission
Check Instruments After Engine Start-Up—PowrReverser™ Transmission
Engine Speeds
Engine Shutoff
Measure in the Event of Engine Runaway—Top Shaft Synchronized (TSS) Transmission
Measure in the Event of Engine Runaway—PowrReverser™ Transmission
Restart an Engine That Has Run Out of Fuel
Start with a Booster Battery
Operating the Engine—Cab Tractor
Start Only From Operators's Seat
Engine Fuel System and Power Rating
Do Not Modify the Fuel System
Warm Up the Engine
Engines with Turbocharger
Before Starting the Engine
Engine Start
Check Instruments After Engine Start-Up—Top Shaft Synchronized Transmission
Check Instruments After Engine Start-Up—PowrReverser™ Transmission
Engine Speeds
Engine Shutoff
Measure in the Event of Engine Runaway—Top Shaft Synchronized (TSS) Transmission
Measure in the Event of Engine Runaway—PowrReverser™ Transmission
Restart an Engine That Has Run Out of Fuel
Start with a Booster Battery
Operating the Tractor
Tow Loads Safely
Be Careful on Descents
Do Not Exceed Maximum Speeds
Measures to Prevent Tractor from Tipping Rearwards
Use Safety Lights and Devices
Operators Need to be Trained
Hydraulic Brakes Operation
Emergency Brake Operation (Manual Mode)
Differential Lock Operation
Front-Wheel Drive Operation—Open Operators’s Station Tractors
Front-Wheel Drive Operation—Cab Tractors
Stopping the Tractor—Open Operators’s Station Tractors
Stopping the Tractor—Cab Tractors
Driving on Public Roads
Reducing Fuel Consumption
Loader Operation (If Equipped)
Operating the Transmission
Top Shaft Synchronized Transmission
PowrReverser™ Transmission
Creeper Transmission (If Equipped)
Shuttle Control—PowrReverser™ Transmission
Selecting Gears
Calculated Tractor Ground and Engine Speeds
Pickup Hitch and Three-Point Rear Hitch (If Equipped)
Matching Tractor Power to Towed Implement
Maximum Lifting Force
Transmission/Hydraulic System Warm-Up
Pickup Hitch and Rear Three-Point Hitch Components
Hitch Control Lever Operation
Draft Control Operation
Hitch Control Lever Limiter
Hitch Remote Control
Rate-of-Drop Adjustment
Attach Implements to the Three-Point Hitch
Leveling the Implement
Arms Leveling Adjustment
Center Link Positions
Center Link Length Adjustment
Lift Links Positions
Stabilizer Bars
Draft Link Vertical Play Adjustment
Selective Control Valves—Standard SCV
Selective Control Valves (SCV)—Quick Couplers
Selective Control Valves (SCV) Levers
Using the Correct Quick Coupler for the Hoses
Selective Control Valve (SCV) Levers Operation
Connect Hydraulic Hoses
Disconnect Hydraulic Hoses
Selective Control Valves—Stackable Series—Cab Tractors Only
Selective Control Valves (SCV) Symbol Definitions
Selective Control Valves (SCV)
Selective Control Valve (SCV) Levers Operation
Flow Rate Adjustment—Deluxe Selective Control Valve
Operating Loader Using Selective Control Valves (SCV)
Connect Hydraulic Hoses
Disconnect Hydraulic Hoses
Pressure-Free Port—Case Drain (If Equipped)
Power Take-Off
Stay Clear of Rotating Drivelines
Power Take-Off (PTO) Operation
Power Take-Off Operating Instructions
Coupling Implements Driven by the Power Take-Off (PTO)
Power Take-Off (PTO) Operating Mode Selection
Drawbar
Correct Use of Drawbar
Drawbar Swing
Adjust the Drawbar Length
Drawbar Load Limitations
Wheels, Tires, and Tread
Service Tires Safely
Safely Mounting Tires
Checking Clearance between Implement and Tires
Selecting Direction of Tire Rotation
Tire Parts
Tire Denomination
Tire Tread Types
Select Tire Inflation Pressure
Tire Inflation Pressure Guidelines
Check Tire Inflation Pressure
Tire Combinations
Adjust the Front Wheel Tread (Two-Wheel Drive Tractors)
Front Wheel Tread Positions—Reversible Rims (Two-Wheel Drive Tractors)
Adjust the Front Wheel Tread (Four-Wheel Drive Tractors)
Front Wheel Tread Positions—Reversible Rims (Four-Wheel Drive Tractors)
Rear Tread Width Limits
Adjusting Tread of Rear Wheels—Reversible Rims
Rear Wheel Tread Positions—Reversible Rims
Adjust the Front Axle Toe-In (Two-Wheel Drive Tractors)
Steering Angle Adjustment (Two-Wheel Drive Tractors)
Adjust the Front Axle Toe-In (Four-Wheel Drive Tractors)—DANA Front Axle
Steering Angle Adjustment (Four-Wheel Drive Tractors)—DANA Front Axle
Adjust the Front Axle Toe-In (Four-Wheel Drive Tractors)—CARRARO Front Axle
Steering Angle Adjustment (Four-Wheel Drive Tractors)—CARRARO Front Axle
Correct Torque of Wheel/Axle Screws
Tighten the Wheel Nuts
Ballasting
Ballast - Optimizing the Tractor
Guidelines for Tractor Ballasting
General Performance Guidelines
Ballasting for Engine Horsepower
Determining Ballast
Power Hop
Ballast Calculation for Optimum Performance
Installing Water Ballasting to Tires
Liquid Ballast in Tires
Draining Water Ballast from Tires
Tires & Loads
Slip Rate
Measuring Wheel Slip (Manually)
Rear Wheel Slip Measuring Methods Using a Chronometer
Using Implement Codes
Front Weights
Front Weights Installation
Rear Wheel Weights
Front Axle Maximum Load with Front-Mounted Implements (Only for Four-Wheel Drive Tractors)
Transporting the Tractor
Transporting with Ballast
Transporting on a Cargo Vehicle
Towing the Tractor
Tractor Storage
Using High Pressure Washers
Use Compressed Air
Long Storage Period
Removing Tractor from Storage
Paint Finish Care
Access to Service Points
Opening the Hood
Remove and Install Engine Side Shields
Access to Battery
Access to Fuses and Relays
Fuels, Lubricants, and Coolants
Engines with Tier 3-Stage IIIA/MAR-I Emission Control
Handle Fuel Safely—Avoid Fires
Avoid Static Electricity Risk When Refueling
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Supplemental Diesel Fuel Additives
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Fill the Fuel Tank
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Oil — Tier 3 and Stage IIIA
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—3029 (3-Cylinder) PowerTech™ Engines
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA—4045 (4-Cylinder) PowerTech™ Engines
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil Service Interval for Operation at High Altitude
Transmission and Hydraulic Oil
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Front Axle Oil
Multipurpose Extreme Pressure (EP) Grease
Oil Filters
Fuel Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Maintenance and Service Intervals
Required Emission-Related Information
Important Considerations
Practice Safe Maintenance
Handle Electronic Components and Brackets Safely
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Prevent Battery Explosions
Work In Ventilated Area
Support Machine Properly
Service Cooling System Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Safe Maintenance and Cleaning
General Instructions Regarding the Condition of the Tractor
Using High Pressure Washers
Use Compressed Air
Lubrication, Periodic Services
Service Intervals Chart
Service Intervals Pictures
Service—Break-In Period
Service—First 600 Hours
Service—Daily or Every 10 Hours
Service—Weekly or Every 50 Hours
Service—Monthly or Every 200 Hours
Service—Every 250 Hours
Service—Every 375 Hours
Service—Every 400 Hours
Service—Every 500 Hours
Service—Every 750 Hours
Service—Yearly
Service—Every 2 Years or 1500 Hours
Service—Every 2 Years or 2000 Hours
Service—Every 6 Years or 6000 Hours
Break-In Period
Closely Monitor Engine Performance
Carrying Out Break-In Period Checks
Service—As Required
Tractor Jacking Points
Clean Primary Engine Air Filter—5060E, 5070E, and 5080E Tractors
Clean the Primary Engine Air Filter—5078E and 5090E Tractors
Replace the Primary and Secondary Engine Air Filters—5060E, 5070E, and 5080E Tractors
Replace the Primary and Secondary Engine Air Filters—5078E and 5090E Tractors
Engine and Exhaust Compartments
Check Thermovalve Opening Temperature
Bleed the Hydraulic Brakes
Lubricate the Operators's Seat Guide Rails
Main Fuse
Fuses and Relays—Open Operators's Station Tractors
Fuses and Relays—Cab Tractors
Replace the Automatic Belt Tensioner—5078E and 5090E Tractors Only
Replace the Engine Fan Belt—5060E, 5070E, and 5080E Open Operators’s Station Tractors
Replace the Engine Fan Belts—5060E, 5070E, and 5080E Cab Tractors
Replace the Engine Fan Belt—5078E and 5090E Tractors
Bleed the Fuel System—5060E, 5070E, and 5080E Open Operators’s Station Tractors
Bleed the Fuel System—5060E, 5070E, and 5080E Cab Tractors with Electric Fuel Transfer Pump
Bleed the Fuel System—5060E, 5070E, and 5080E Cab Tractors without Electric Fuel Transfer Pump
Bleed the Fuel System—5078E and 5090E Tractors
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Check the Water Separator
Replace the Fuel In-Line Filter (If Equipped)
Lubricate Greasing Points
Important Instructions Regarding Alternator
Prevent Battery Explosions
Service the Battery
Charge the Battery
Replace the Battery
Replace the Headlight Bulbs
Replace the Worklight Bulbs
Replace the Worklight Assembly—Premium Lights—Cab Tractors Only
Replace the Bulbs of Front Turn Signal and Hazard Warning Lights
Replace the Bulbs of Rear Turn Signal and Hazard Warning Lights, Tail Lights, and Brake Lights
Adjust the Headlights Focus
Check the Roll Over Protective Structure (ROPS)
Check the Clutch Pedal End Play—Top Shaft Synchronized Transmission Only
Service—Break-In Period
Services from the Break-In Period
Check the Engine Coolant Level
Check and Tighten the Air Intake, Hydraulic, and Cooling System Hoses and Clamps
Change the Engine Oil and Replace the Engine Oil Filter
Check the Cooling System for Leaks
Check the Tightening Torque of the Three-Point Rear Hitch Screws
Replace the Transmission/Hydraulic Oil Filter—Top Shaft Synchronized Transmission
Replace the Transmission and Hydraulic Oil Filters—PowrReverser™ Transmission
Change the Front Axle Final Drive Oil (Only for Four-Wheel Drive Tractors)
Change the Front Axle Differential Oil (Only for Four-Wheel Drive Tractors)
Service—First 600 Hours
Adjust the Engine Valve Clearance
Service—Daily or Every 10 Hours
Check the Engine Coolant Level
Drain the Water and Sediments from the Fuel Filter—5060E, 5070E, and 5080E Tractors
Drain the Water and Sediments from the Fuel Filter—5078E and 5090E Tractors
Clean the Front Grille, Radiator, Coolers, and Air Conditioner Condenser (If Equipped)
Check the Tires Condition and Inflation Pressure
Check the Engine Oil Level—5060E, 5070E, and 5080E Tractors
Check the Engine Oil Level—5078E and 5090E Tractors
Check the Front Axle Final Drive Oil Level (Only for Four-Wheel Drive Tractors)
Check the Front Axle Differential Oil Level (Only for Four-Wheel Drive Tractors)
Check the Transmission/Hydraulic System Oil Level
Lubricate the Power Take-Off Shaft
Lubricate the Pickup Hitch Articulations
Lubricate the Rear Axle
Lubricate the Front Axle
Service—Weekly or Every 50 Hours
Lubricate the Front Axle
Clean the Dust Unloading Valve
Service—Monthly or Every 200 Hours
Check the Front Axle Final Drive Oil Level (Only for Four-Wheel Drive Tractors)
Check the Front Axle Differential Oil Level (Only for Four-Wheel Drive Tractors)
Check the Transmission/Hydraulic System Oil Level
Lubricate the Power Take-Off Shaft
Lubricate the Pickup Hitch Articulations
Drain the Water and Sediments from the Water Separator—5060E, 5070E, and 5080E Tractors
Drain the Water and Sediments from the Water Separator—5078E and 5090E Tractors
Drain the Water and Sediments from the Fuel Tank
Tighten the Wheel Screws and Nuts
Tighten the Front Axle Screws (Only for Two-Wheel Drive Tractors)
Service—Every Year
Replace the Primary and Secondary Engine Air Filters—5060E, 5070E, and 5080E Tractors
Replace the Primary and Secondary Engine Air Filters—5078E and 5090E Tractors
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Replace the Fuel In-Line Filter (If Equipped)
Replace the Cab Recirculation Air Filters
Replace the Cab Fresh Air Filters
Service—Every 250 Hours
Replace the Fuel Filter—5060E, 5070E, and 5080E Tractors
Replace the Fuel Filter—5078E and 5090E Tractors
Replace the Fuel In-Line Filter (If Equipped)
Change the Engine Oil and Replace the Engine Oil Filter
Adjust the Clutch Pedal End Play—Top Shaft Synchronized Transmission Only
Adjust the Power Take-Off Clutch Tie Rod—Top Shaft Synchronized Transmission Only
Check the Transmission Park System
Check the Neutral Start System
Check the Hydraulic Brakes
Replace the Cab Recirculation Air Filters (If Equipped with Activated Carbon Filters)
Replace the Cab Fresh Air Filters (If Equipped with Activated Carbon Filters)
Check Engine Fan Belt
Lubricate the Front Axle Wheel Hubs (Only for Two-Wheel Drive Tractors)
Service—Every 375 Hours
Change the Engine Oil and Replace the Engine Oil Filter
Service—Every 400 Hours
Check Front Axle Wheel Bearings (Only for Two-Wheel Drive Tractors)
Check Front Axle Pivot Pin Clearance (Only for Two-Wheel Drive Tractors)
Check Front Axle Steering Pivot (Only for Two-Wheel Drive Tractors)
Service—Every 500 Hours
Change the Engine Oil and Replace the Engine Oil Filter
Lubricate the Rear Axle
Check the Ground Points and Cables
Clean the Cab Fresh Air Filters
Clean the Cab Recirculation Air Filters
Service—Every 750 Hours
Check and Tighten the Air Intake, Hydraulic, and Cooling System Hoses and Clamps
Check Engine Low Idle
Clean the Fuel Tank Breather
Replace the Transmission/Hydraulic Oil Filter—Top Shaft Synchronized Transmission
Replace the Transmission and Hydraulic Oil Filters—PowrReverser™ Transmission
Change the Front Axle Final Drive Oil (Only for Four-Wheel Drive Tractors)
Change the Front Axle Differential Oil (Only for Four-Wheel Drive Tractors)
Check the Seat Belt
Service—Every 1500 Hours or 2 Years
Adjust the Engine Valve Clearance
Test the Injector Nozzles
Check the Automatic Belt Tensioner of the Engine—5078E and 5090E Tractors Only
Change the Transmission/Hydraulic System Oil
Service—Every 2000 Hours or 2 Years
Change the Engine Coolant
Replace the Engine Thermovalve—5060E, 5070E, and 5080E Tractors
Replace the Engine Thermovalve—5078E and 5090E Tractors
Replace Water Separator
Service—Every 6000 Hours or 6 Years
Change the Engine Coolant
Change the Engine Coolant
Replace the Engine Thermovalve—5060E, 5070E, and 5080E Tractors
Replace the Engine Thermovalve—5078E and 5090E Tractors
Troubleshooting
Engine Troubleshooting
Transmission Troubleshooting
Hydraulic System Troubleshooting
Pickup Hitch and Three-Point Rear Hitch Troubleshooting
Selective Control Valves (SCV) Troubleshooting
Brakes Troubleshooting
Electrical System Troubleshooting
Operators’s Station Troubleshooting
Tractor Operation Troubleshooting
Specifications
Engine Specifications
Fuel System Specifications
Power Take-Off (PTO) Specifications
Clutch Specifications
Transmission Specifications
Tractor Speeds—Top Shaft Synchronized Transmission
Tractor Speeds—Top Shaft Synchronized Transmission (With Creeper)
Tractor Speeds—PowrReverser™ Transmission
Tractor Speeds—PowrReverser™ Transmission (With Creeper)
Brake Specifications
Hydraulic System Specifications
Electrical System Specifications
Front Axle Specifications
Rear Axle Specifications
Weights
Capacities
Wheel Configurations
Dimensions
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Carbon Dioxide Emissions (CO₂)
Serial Numbers
Identification Numbers
Keep Machines Secure
Keep Proof of Ownership
Interpreting Machine Serial Number
Interpreting Engine Serial Number
Tractor Identification Number
Engine Serial Number
Transmission Serial Number
Front Axle Serial Number
Operators’s Cab Serial Number
Lubrications and Service Records
Daily or 10 Hours Service Record
Weekly or 50 Hours Service Record
Monthly or 200 Hours Service Record
250 Hours Service Record
375 Hours Service Record
400 Hours Service Record
500 Hours Service Record
750 Hours Service Record
Yearly Service Record
2 Years or 1500 Hours Service Record
2 Years or 2000 Hours Service Record
6 Years or 6000 Hours Service Record
Glossary
Glossary of Terms
Index
John Deere Service Literature Available
Technical Information
John Deere Service—Keeps You on the Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service
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