John Deere 482C Forklift Repair Technical Manual TM1465

[Martin Welker]

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John Deere 482C Forklift Repair Technical Manual TM1465
Size: 85.07 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Forklift
Type of Manual: Repair Technical Manual
Model: John Deere 482C Forklift
Part Number: TM1465
Number of Pages: 2603 Pages

Contents:
00-General Info
01-Wheels
Install Drive Wheel Assembly
Install Steer Axle Wheel 2
Install Steer Axle Wheel
Install Tire
Remove Drive Wheel Assembly
Remove Steer Axle Wheel 2
Remove Steer Axle Wheel
Remove Tire
Service Equipment And Tools
Specifications 2
Specifications
02-Axles and Suspension
Axle Shaft, Bearing And Reduction Gears
Adjust Axle Bearings
Assemble Axle Housing
Assemble Axle Shaft
Disassemble And Assemble Planetary Pinion Carrier
Disassemble And Inspect Axle Shaft
Disassemble Axle Housing
Install And Grease Axle Shaft
Install Brake Pressure Plate And Brake Disk (SN -796851)
Install Brake Pressure Plate And Brake Disk (SN 796852- )
Install Final Drive Pinion Shaft And Brake Disk
Other Material
Remove And Inspect Brake Pressure Plate
Remove Axle Shaft
Remove Brake Disk And Final Drive Pinion Shaft To Disassemble Axle
Remove Planetary Pinion Assembly
Service Equipment And Tools
Specifications
Non Powered Wheel Axles
Assemble And Install Drive Shaft
Install Front (Drive) Axle
Install Hub Assembly
Install Non-Powered Steer Axle
Install Powered Steer Axle
Install Spindle And Knuckle Assembly
Install Tie Rod
Other Material
Remove And Disassemble Drive Shaft
Remove And Install Axle Bushings
Remove Front (Drive) Axle
Remove Hub Assembly
Remove Non-Powered Steer Axle
Remove Powered Steer Axle
Remove Spindle And Knuckle Assembly
Remove Tie Rod
Service Equipment And Tools
Specifications 2
Specifications 3
Specifications
Powered Wheel Axle 4WD
Adjust Cone Point-APL-2025 Axle
Adjust Steering Stop Screws-APL 1552 Axle
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary Drive-APL 735 Axle
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL 1552 Axle
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-2025
Assemble Axle Shaft And Constant Velocity Joint-APL 735 Axle
Assemble Axle Shaft And Constant Velocity Joint-APL-2025
Assemble Bevel Pinion Shaft-APL-2025 Axle
Assemble Differential Housing -APL-2025 Axle
Assemble Differential-APL 735 Axle
Assemble Differential-APL 1552
Check And Adjust Toe-In
Disassemble Axle Shaft And Constant Velocity Joint-APL 735 Axle
Disassemble Axle Shaft And Constant Velocity Joint-APL 2025 Axle
Disassemble Differential-APL 735 Axle
Disassemble Differential-APL 1552
Disassemble Differential-APL-2025 Axle
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL 735 Axle
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL 1552 Axle
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL 2025 Axle
Install Differential-APL 735 Axle
Install Differential-APL 1552 Axle
Other Material
Remove Differential-APL 735 Axle
Remove Differential-APL-2025 Axle
Service Equipment And Tools
Specifications
03-Transmission
Control Linkage
Adjust 4WD Control Linkage-APL 1552 Axle
Disassemble And Assemble Shifter Assembly
Other Material
Remove And Install Direction Control Linkage
Remove And Install Gearshift Lever Linkage
Gear,Shafts,Bearings and Power Shift Clutch
Adjust Differential Housing Backlash
Adjust Differential Housing Preload
Adjust For Differential Drive Shaft Cone Point
Adjust Transmission Drive Shaft End Play
Adjusting Differential Drive Shaft Rolling Drag Torque
Assemble And Install Reverse Brake And Front Cover
Assemble Bearing Retainer
Assemble Charge Pump
Assemble Differential
Assemble Drive Gear And Quill
Assemble Drive Shaft And Quill
Assemble Idler Shaft
Assemble Output Quill And Shaft
Assemble Reverser Control Valve
Assemble Transmission Drive Shaft
Assemble Transmission Input Shaft To Assemble Transfer Case-APL 1552
Assembly Input Shaft And Forward Clutch
Continue To Install Shifter Shafts
Disassemble Charge Pump
Disassemble Differential Assembly
Disassemble Drive Shaft Quill
Disassemble Drive Shaft
Disassemble Idler Gear
Disassemble Idler Shaft
Disassemble Input Quill And Drive Gear And Quill
Disassemble Output Quill And Shaft
Disassemble Reverser Control Valve
Disassemble Transmission Drive Shaft
Disassemble Transmission Input Shaft
Install Axles
Install Bearing Retainer
Install Charge Pump
Install Components Into Transfer Case
Install Differential Assembly To Adjust Differential Housing Backlash
Install Differential Drive Shaft
Install Differential Lock Assembly
Install Differential
Install Input Shaft And Forward Clutch
Install Oil Suction Screen
Install Planetary Assembly
Install Reverser Control Valve
Install Shifter Shafts
Install Transmission Drive Shaft
Other Material
Remove And Install 4WD Transfer Case-APL 735
Remove Axles To Disassemble Transaxle
Remove Charge Pump
Remove Components To Disassemble Transfer Case-APL 1552
Remove Differential Assembly
Remove Differential Drive Shaft
Remove Oil Suction Screen
Remove Reverser Control Valve
Remove Shifter Shafts
Remove Transmission Drive Shaft
Service Equipment And Tools
Specifications
Tighten Brake Band
Hydraulic System
Assemble Charge Pump
Assemble Reverser Control Valve
Disassemble Charge Pump
Disassemble Reverser Control Valve
Install Charge Pump
Install Oil Suction Screen
Install Reverser Control Valve
Remove Charge Pump
Remove Oil Suction Screen
Remove Reverser Control Valve
Specifications
Imput Shaft and U-Joints
Remove And Install 4WD Drive Shaft
Remove And Install Drive Shaft
Specifications
Removal and Installation
Install Reverser With Torque Converter
Install Transaxle
Remove And Install Torque Converter From Reverser
Remove Reverser With Torque Converter
Remove Transaxle
Service Equipment And Tools
Specifications
04-Engine
1 John Deere Engine Use CTM4
2 John Deere Engine Repair CTM 8
Contents
Safety
General Information
Fuels, Lubricants, and Coolant
Engine Mounting
Engine Rebuild Guide
Cylinder Head and Valves
Cylinder Block, Liners, Pistons, and Rods
Crankshaft, Main Bearings, and Flywheel
Camshaft, Balancer Shafts, and Timing Gear Train
Lubrication System
Cooling System
Air Intake and Exhaust System
Fuel System
Engine Tune-Up and Break-In
Engine System Operation and Tests
Air Intake System Operation and Tests
Fuel System Operation and Tests
Dealer Fabricated Tools
Index
A
B
C
D
E
F
G
H
I
J
L
M
N
O
P
R
S
T
V
W
PAGE NUMBERS
GROUP 00
GROUP 01
GROUP 02
GROUP 03
GROUP 04
GROUP 05
GROUP 10
GROUP 15
GROUP 16
GROUP 20
GROUP 25
GROUP 30
GROUP 35
GROUP 100
GROUP 105
GROUP 110
GROUP 115
GROUP 199
Engine
Bleed Fuel System
Connect Engine Wiring Harness, Speed Control Linkage And Fuel Line
Connect Reverser
Disconnect Engine Wiring Harness And Speed Control Linkage
Disconnect Reverser To Remove Engine
Install Engine
Install Fuel Tank
Install Radiator And Oil Cooler
Install Torque Converter And Reverser
Other Material
Remove And Install Front Support
Remove And Install Fuel Injection Pump
Remove And Install Injection Nozzle
Remove Engine
Remove Fuel Tank To Remove Engine
Remove Radiator And Oil Cooler To Remove Engine
Remove Reverser And Torque Converter
Special Or Essential Tools
Specifications
05-Engine Auxiliary System
Adjust Engine Speed Control Linkage
Adjust Fan Belt Tension
Adjust Slow And Fast Idle
Other Material
Remove And Install Air Cleaner
Remove And Install Engine Coolant Heater
Remove And Install Fan Belt
Remove And Install Fan
Remove And Install Fluid Starting Aid Nozzle
Remove And Install Fuel Tank
Remove And Install Radiator
Specifications (2)
Specifications (3)
Specifications
Test Air Intake System For Leaks
06-Torque Converter
Air Test Torque Converter
Other Material
Remove And Install Torque Converter
Service Equipment And Tools
09-Steering System
Adjust Tracking Angle-APL 735 And APL 2025 Axles
Assemble Non-Powered Axle Steering Cylinder
Assemble Steering Cylinder-APL 1552 Axle
Assemble Steering Pump-Vickers
Assemble Steering Valve
Disassemble 4WD Steering Cylinder-APL 1552 Axle
Disassemble And Assemble APL 735 MFWD Axle Steering Cylinder
Disassemble And Assemble APL 2025 MFWD Axle Steering Cylinder
Disassemble And Assemble Priority Valve
Disassemble And Assemble Steering Pump Relief Valve-Vickers
Disassemble And Inspect Steering Pump-Vickers
Disassemble Non-Powered Axle Steering Cylinder
Disassemble Steering Valve
Disassemble, Inspect And Assemble Steering Pump-SAUER-SUNSTRAND
Other Material
Remove And Install 4WD Steering Cylinder-APL 1552 Axle
Remove And Install Non-Powered Axle Steering Cylinder
Remove And Install Priority Valve
Remove And Install Steering Cylinder Bushings
Remove And Install Steering Pump-SAUER-SUNSTRAND
Remove And Install Steering Pump-Vickers
Remove And Install Steering Valve
Service Equipment And Tools
Specifications
10-Service Brakes
Active Elements
Install Brake Pressure Plate And Brake Disk (SN -796851)
Install Brake Pressure Plate And Brake Disk (SN 796852- )
Install Stop Screws And Pressure Test Brake Piston-(SN -796851)
Other Material
Polish Transmission Case Braking Surface
Pressure Test Brake Piston (SN 796852- )
Reclaim Transmission Case Braking Surface
Remove And Inspect Brake Disk And Pressure Plate (SN -796851)
Remove And Inspect Brake Disk And Pressure Plate (SN 796852- )
Specifications
Transaxle Case Clean-Up Procedure
Hydraulic System
Adjust Brake Pedals And Equalizing Valves
Adjust Service Brakes (SN -796851)
Assemble Brake Valve
Bleeding Brakes
Disassemble Brake Valve
Other Material
Remove And Install Brake Valve
Service Equipment And Tools
Special Or Essential Tools
Specifications
11-Parking Brakes
Adjust Park Brake (SN -783828)
Adjust Park Brake (SN 783829- )
Install Park Brake Active Elements
Other Material
Remove And Install Park Brake Actuator (SN 783829- )
Remove Park Brake Active Elements
Service Equipment And Tools
12-Radial Piston Pumps
16-Electrical System
Check Battery Electrolyte Level And Terminals
Disassemble And Assemble Rotating Beacon
Install Alternator (35 And 51 Amp)
Install Weather Pack Contact
Procedure For Testing Batteries
Remove Alternator (35 And 51 Amp)
Remove And Install Alternator-65 Amp
Remove And Install Batteries
Remove And Install Brake Light Switch
Remove And Install Display Monitor Lights
Remove And Install Display Monitor
Remove And Install Engine Coolant Temperature Sender
Remove And Install Engine Oil Pressure Switch
Remove And Install Fuel Gauge Sender
Remove And Install Fuel Gauge
Remove And Install Horn Switch
Remove And Install Hour Meter
Remove And Install Hydraulic Filter Restriction Indicator Switch
Remove And Install Key Switch
Remove And Install Logic Module
Remove And Install Neutral Start And Park Brake Relays
Remove And Install Neutral Start Switch
Remove And Install Park Brake Switch
Remove And Install Reverser Clutch Disconnect Switch
Remove And Install Reverser Disconnect Solenoid
Remove And Install Reverser Solenoid Diode
Remove And Install Reverser Temperature Sender
Remove And Install Rotating Beacon Assembly
Remove And Install Starter Relay
Remove And Install Starting Motor
Remove And Install Work Light Switch
Repair Starting Motor CTM 77
CTM77 - Alternators and Starter Motors
Introduction
Contents
Introduction and Safety Information
Delco-Remy Alternators
Motorola Alternators
Niehoff Alternators
Denso Alternators
Robert Bosch Alternators
Valeo Alternators
Magneton Alternators
Leece-Neville Alternators
Prestolite Alternators
Delco-Remy Starter Motors
John Deere/Denso Starter Motors
Robert Bosch Starter Motors
Iskra Starter Motors
Valeo Starter Motors
Index
Repair Starting Motor-Use CTM77
Replace Halogen Bulbs
Replace Weather Pack ™ Connector
17-Frame and Chassis
Remove And Install Counterweight
Welding Repair Of Major Structures
18-Operators Station
Remove And Install Cowl
Remove And Install Falling Object Protection System (FOPS)
Service Equipment And Tools
20-Safety and Misc
Change Reverse Warning Alarm Volume
Remove And Install Horn
Remove And Install Reverse Warning Alarm Horn
Remove And Install Reverse Warning Alarm Switch
21-Main Hydraulic System
Assemble Hydraulic PumpSteering (SUNSTRAND-SAUER)
Assemble Hydraulic PumpSteering (VICKERS)
Disassemble And Assemble System Relief Valve
Disassemble And Inspect Hydraulic PumpSteering (SUNSTRAND-SAUER)
Disassemble And Inspect Hydraulic PumpSteering-(VICKERS)
Other Material
Remove And Install Hydraulic Filter
Remove And Install Hydraulic Pump
Remove And Install Oil Cooler
Remove And Install Pump Drive Shaft
Remove And Install Reservoir
Remove And Install System Relief Valve
Service Equipment And Tools
Specifications
45-Forklifts
Forks
Replace Fork Keeper Pin
Replace Forks
Hydraulic System
Assemble Center Lift Cylinder-I Beam Free Lift
Assemble Left Or Right Lift Cylinder-I Beam Free Lift
Disassemble And Assemble Control Valve Sections
Disassemble And Assemble Control Valve
Disassemble And Assemble Lift Cylinder Drop Retarder
Disassemble And Assemble Sideshift Cylinder
Disassemble Center Lift Cylinder-I Beam Free Lift
Disassemble Left Or Right Lift Cylinder-I Beam Free Lift
Remove And Install Center Lift Cylinder-I Beam Free Lift
Remove And Install Control Valve
Remove And Install Left Or Right Lift Cylinder-I Beam Free Lift
Remove And Install Lift Cylinder Drop Retarder
Remove And Install Lift Cylinder-Channel Slider
Remove And Install Sideshift Cylinder
Remove And Install Tilt Cylinder Bushings
Remove And Install Tilt Cylinder
Service Parts Kits
Specifications
Masts
Adjust Chain Deflection-Channel Slider
Adjust Chain Deflection-I Beam Free Lift
Adjust Roller Carriage With Adjustable Wear Pads-Channel Slider
Check Carriage Height-Channel Slider
Disassemble And Inspect Roller Carriage-Channel Slider
Inspect Chains-Channel Slider
Inspect Roller Chains-I Beam Free Lift
Install Roller Carriage Assemblies-Channel Slider
Install Sheave-I Beam Free Lift
Other Material
Remove And Install Carriage Chains-Channel Slider
Remove And Install Carriage Chains-I Beam Free Lift
Remove And Install Carriage Sheaves-Channel Slider
Remove And Install Inner Frame Chain-Channel Slider
Remove And Install Inner Frame Sheaves-Channel Slider
Remove Roller Carriage-Channel Slider
Remove Roller Carriage-I Beam Free Lift
Remove Sheave-I Beam Free Lift
Replace Mast Roller Bearings-I Beam Free Lift
Replace Roller Carriage-Channel Slider
Replace Roller Carriage-I Beam Free Lift
Replace Wear Pad-Channel Slider
Service Equipment And Tools
Specifications