John Deere 4510 4610 4710 Compact Utility Tractor Technical Manual TM1986

[Martin Welker]

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John Deere 4510 4610 4710 Compact Utility Tractor Technical Manual TM1986
Size: 95.51 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Compact Utility Tractor
Type of Manual: Technical Manual
Model: John Deere 4510 4610 4710 Compact Utility Tractor
Part Number: TM1986
Publication Date: 2002
Number of Pages: 790 Pages

Contents:
TM1986 - 4510, 4610, and 4710 Compact Utility Tractors
Introduction
Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely - Avoid Fires
Use Care In Handling And Servicing Batteries
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Use Care Around High-pressure Fluid Lines
Service Machines Safely
Use Proper Tools
Park Machine Safely
Support Machine Properly And Use Proper Lifting Equipment
Work In Clean Area
Using High Pressure Washers
Illuminate Work Area Safely
Work In Ventilated Area
Warning: California Proposition 65 Warning
Remove Paint Before Welding Or Heating
Avoid Harmful Asbestos Dust
Service Tires Safely
Avoid Injury From Rotating Blades, Augers And Pto Shafts
Service Cooling System Safely
Handle Chemical Products Safely
Dispose Of Waste Properly
Live With Safety
Specifications & Information
Table of Contents
General Specifications
Metric Fastener Torque Values
Metric Fastener Torque Values - Grade 7
Inch Fastener Torque Values
O-Ring Seal Service Recommendations
Face Seal Fittings with Inch Stud Ends Torque
Face Seal Fittings with Metric Stud Ends Torque
O-Ring Face Seal Fittings
O-Ring Boss Fittings
General Information
Diesel Fuel Specifications
Diesel Fuel Lubricity
Diesel Fuel Storage
Engine Oil
Engine Break - in Oil
Alternative Lubricants
Synthetic Lubricants
Lubricant Storage
Mixing Of Lubricants
Chassis Grease
Transaxle Oil
Coolant Specifications
Engine Coolant
Engine Coolant Drain Interval
Serial Number Locations
Machine Product Identification Number
Engine Serial Number
Interlock System
Interlock System
Engine - Diesel
Table of Contents
Specifications
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Special Tools
Other Materials
Theory of Operation
Cooling System Operation
Lubrication System Operation
Fuel and Air System Operation
Diagnostics
Engine Troubleshooting
Diagnostic Table
Tests and Adjustments
Cylinder Compression Test
Slow Idle Adjustment
Valve Clearance Check and Adjustment
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft End Play Check
Crankshaft Main Bearing Clearance Check
Valve Lift Check
Camshaft End Play Check
Timing Gear Backlash Check
Fuel Injection Nozzle Test
Thermostat Opening Test
Injection Pump Static Timing Adjustment
Fan/Alternator Drive Belt Adjustment
Radiator Bubble Test
Cooling System Pressure Test
Radiator Cap Pressure Test
Engine Oil Pressure Test
Fuel Supply Pump Pressure Test
Fuel System Leakage Test
Bleed Fuel System
Repair
Engine Removal
Rocker Cover
Exhaust Manifold
Intake Manifold
Rocker Arm Assembly
Cylinder Head and Valves
Piston and Connecting Rod
Cylinder Bore
Crankcase Extension Housing
Balancer Assembly
Crankshaft Rear Oil Seal
Crankshaft Front Oil Seal
Crankshaft and Main Bearings
Flywheel
Flywheel Housing
Camshaft
Cam Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Strainer
Oil Pump
Thermostat and Water Pump Disassembly
Fuel Supply Component Location
Fuel Injection Pump
Fuel Injection Nozzles
Fuel Filter Assembly
Starting Motor Component Location
Starting Motor
Alternator
Alternator Component Location
Electrical
Table of Contents
General Information
Reading Electrical Schematics
Theory Of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors For 12 Volt Circuits
Specifications
System Specifications
Component Location
Instrument Panel
Machine Front Section
Machine Rear Section
Load Center
System Schematics
Schematic And Wiring Harness Legend
W1 Main Electrical Schematic
W2 SST and PRT Electrical Schematic
W3 eHydro and Cruise Control Electrical Schematic
W1 Main Wiring Harness
W2 SST and PRT Jumper Plug Wiring Harness
W3 eHydro Wiring Harness
W4 Cruise Control Wiring Harness (standard)
W5 Cruise Control Wiring Harness (optional)
W1 Main Wiring Harness Color Codes
W2 SST and PRT Jumper Plug Wiring Harness Color Codes
W3 eHydro Wiring Harness Color Codes
W4 eHydro Cruise Control Wiring Harness Color Codes (standard)
W5 eHydro Cruise Control Wiring Harness Color Codes (optional)
S10 Brake Switch - eHydro
T1 Flywheel Speed Sensor - eHydro
T2 MFWD Speed Sensor - eHydro
Y2 Fuel Shutoff Solenoid
Troubleshooting
eHydro Electronic Operating System Troubleshooting Flowchart
eHydro Electronic Operating System Fault Codes
eHydro Electronic Operating System Fault Code Chart
Theory and Diagnosis
eHydro - e MatchOS Electronic Operating System
Power Circuit Operation
Power Circuit Electrical Schematic
Power Circuit Diagnosis
Cranking Circuit Operation
Cranking Circuit Electrical Schematic
Cranking Circuit Diagnosis
Manifold Heater and Light Circuit Operation
Manifold Heater and Light Circuit Electrical Schematic
Manifold Heater and Light Circuit Diagnosis
Fuel Supply Circuit Operation
Fuel Supply Circuit Electrical Schematic - W1 Main with W2 SST and PRT
Fuel Supply Circuit Electrical Schematic - W1 Main with W3 eHydro
Fuel Supply Circuit Diagnosis
Engine Shutoff Circuit Operation
Engine Shutoff Circuit Electrical Schematic - W1 Main with W2 SST and PRT
Engine Shutoff Circuit Electrical Schematic - W1 Main with W3 eHydro
Engine Shutoff Circuit Diagnosis
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Charging, Tachometer and Hour Meter Circuit Electrical Schematic
Charging, Tachometer and Hour Meter Circuit Diagnosis
eHydro - Forward Drive Circuit Operation
eHydro - Forward Drive Circuit Electrical Schematic
eHydro - Forward Drive Circuit Diagnosis
eHydro - Reverse Drive Circuit Operation
eHydro - Reverse Drive Circuit Electrical Schematic
eHydro - Reverse Drive Circuit Diagnosis
eHydro - Cruise Control Circuit Operation (standard)
eHydro - Cruise Control Circuit Electrical Schematic (standard)
eHydro - Cruise Control Circuit Diagnosis (standard)
eHydro - Cruise Control Circuit Operation (optional)
eHydro - Cruise Control Circuit Electrical Schematic (optional)
eHydro - Cruise Control Circuit Diagnosis (optional)
eHydro - Load Match and Motion Match Circuit Operation
eHydro - Load Match and Motion Match Circuit Electrical Schematic
eHydro - Load Match and Motion Match Control Circuit Diagnosis
Rear PTO Circuit Operation
Rear PTO Circuit Electrical Schematic
Rear PTO Circuit Diagnosis
MFWD Circuit Operation
MFWD Circuit Electrical Schematic
MFWD Circuit Diagnosis
Instrument Panel Lights Circuit Operation
Instrument Panel Lights Circuit Electrical Schematic
Instrument Panel Lights Circuit Diagnosis
Light Circuit Operation
Lights Circuit Electrical Schematic
Lights Circuit Diagnosis
Turn Signal Lights Circuit Operation
Turn Signal Lights Circuit Electrical Schematic
Turn Signal Lights Circuit Diagnosis
Diverter Valve Circuit Operation (optional)
Diverter Valve Circuit Electrical Schematic (optional)
Diverter Valve Circuit Diagnosis (optional)
Tests and Adjustments
Ground Circuit Test
Battery Voltage and Specific Gravity Test
Battery - Charge
Battery Load Test
Unregulated Amperage Test
Regulated Amperage and Voltage Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
No-Load Amperage Draw and RPM Test
Relay Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Manifold Heater Test
Diode Block Test
Key Switch Test
Fuse Test
Instrument Panel Light Test
Seat Switch Test
Light Switch Test
Transmission Neutral Switch Test
Turn Signal Switch Test
Rear PTO Switch Test
Mid PTO Switch Test
MFWD ad Rear PTO Solenoid Test
Cruise Control Switch Test
Resume/Set Speed Switch Test
Brake Switch Test and Adjustment
Park Brake Switch Test and Adjustment
Fuel Gauge Sensor Test
Fuel Shutoff Solenoid Test
Proportional Drive Solenoid Test
Diverter Valve Solenoid Test
MFWD Switch Test
Load Match Switch Test
Motion Match Switch Test
Test and Calibration Kit
Throttle Potentiometer Test - eHydro
Throttle Potentiometer Adjustment and Calibration - eHydro
Drive Pedal Potentiometer Test - eHydro
Drive Pedal Potentiometer Adjustment and Calibration - eHydro
Flywheel Speed Sensor Test - eHydro
MFWD Speed Sensor Test - eHydro
Proportional Solenoid Test - eHydro
Electronic Operating System Automatic Diagnostics - eHydro
Electrical European
EEC Electrical Section
European Electrical Theory
Component Location
Instrument Panel
Machine Front Section
Machine Rear Section
Load Center
System Schematics
Schematic And Wiring Harness Legend
W1 Main Electrical Schematic
W2 SST and PRT Jumper Plug Electrical Schematic
W3 eHydro and Cruise Control Electrical Schematic
W1 Main Wiring Harness
W2 SST and PRT Jumper Plug Wiring Harness
W3 eHydro Wiring Harness
W4 Cruise Control Wiring Harness (standard)
W5 Cruise Control Wiring Harness (optional)
W1 Main Wiring Harness Color Codes
W2 SST and PRT Jumper Wiring Harness Color Codes
W3 eHydro Wiring Harness Color Codes
W4 eHydro Cruise Control Wiring Harness Color Codes (standard)
W5 eHydro Cruise Control Wiring Harness Color Codes (optional)
S10 Brake Switch - eHydro
S17 Brake Light Switch
T1 Flywheel Speed Sensor - eHydro
T2 MFWD Speed Sensor - eHydro
Y2 Fuel Shutoff Solenoid
Troubleshooting
eHydro Electronic Operating System Troubleshooting Flowchart
eHydro Electronic Operating System Fault Codes
eHydro Electronic Operating System Fault Code Chart
Theory and Diagnosis
eHydro - e MatchOS Electronic Operating System
Power Circuit Operation
Power Circuit Electrical Schematic
Power Circuit Diagnosis
Cranking Circuit Operation
Cranking Circuit Electrical Schematic
Cranking Circuit Diagnosis
Manifold Heater and Light Circuit Operation
Manifold Heater and Light Circuit Electrical Schematic
Manifold Heater and Light Circuit Diagnosis
Fuel Supply Circuit Operation
Fuel Supply Circuit Electrical Schematic - W1 Main with W2 SST and PRT
Fuel Supply Circuit Electrical Schematic - W1 Main with W3 eHydro
Fuel Supply Circuit Diagnosis
Engine Shutoff Circuit Operation
Engine Shutoff Circuit Electrical Schematic - W1 Main with W2 SST and PRT
Engine Shutoff Circuit Electrical Schematic - W1 Main with W3 eHydro
Engine Shutoff Circuit Diagnosis
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Charging, Tachometer and Hour Meter Circuit Electrical Schematic
Charging, Tachometer and Hour Meter Circuit Diagnosis
eHydro - Forward Drive Circuit Operation
eHydro - Forward Drive Circuit Electrical Schematic
eHydro - Forward Drive Circuit Diagnosis
eHydro - Reverse Drive Circuit Operation
eHydro - Reverse Drive Circuit Electrical Schematic
eHydro - Reverse Drive Circuit Diagnosis
eHydro - Cruise Control Circuit Operation (standard)
eHydro - Cruise Control Circuit Electrical Schematic (standard)
eHydro - Cruise Control Circuit Diagnosis (standard)
eHydro - Cruise Control Circuit Operation (optional)
eHydro - Cruise Control Circuit Electrical Schematic (optional)
eHydro - Cruise Control Circuit Diagnosis (optional)
eHydro - Load Match and Motion Match Circuit Operation
eHydro - Load Match and Motion Match Circuit Electrical Schematic
eHydro - Load Match and Motion Match Control Circuit Diagnosis
Rear PTO Circuit Operation
2-Speed PTO Lights
Rear PTO Circuit Electrical Schematic
Rear PTO Circuit Diagnosis
Mid PTO Circuit Operation
Mid PTO Circuit Electrical Schematic
Mid PTO Circuit Diagnosis
MFWD Circuit Operation
MFWD Circuit Electrical Schematic
MFWD Circuit Diagnosis
Instrument Panel Lights Circuit Operation
Instrument Panel Lights Circuit Electrical Schematic
Instrument Panel Lights Circuit Diagnosis
Light Circuit Operation
Brake Lights Operation
Lights Circuit Electrical Schematic
Lights Circuit Diagnosis
Turn Signal Lights Circuit Operation
Hazard Switch Operation
Turn Signal and Hazard Lights Circuit Electrical Schematic
Turn Signal and Hazard Lights Circuit Diagnosis
Diverter Valve Circuit Operation (optional)
Diverter Valve Circuit Electrical Schematic (optional)
Diverter Valve Circuit Diagnosis (optional)
Power Train - Gear
Table of Contents
Specifications
General Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Component Location
4510/4610 - Clutch Housing
4510/4610 - Main Shaft and Reverse Shaft
4510/4610 - Main Gear
4510/4610 - Driven and Reduction Shafts
Theory of Operation
Clutch Engagement
Gear Synchromesh Shift
Reverse Synchromesh Shift
Tests and Adjustments
Clutch Adjustment
Repair
Machine Splitting (Front)
Machine Splitting (Rear)
Main Transmission Removal/Disassembly
Main Shaft Disassembly/Assembly
Transmission Installation
Power Train - Hydrostatic
Table of Contents
Specifications
General
Hydrostatic Pump
Hydrostatic Motor
Torque Specifications
Special or Essential Tools
Other Materials
Component Location
eHydro Machines Component Location
4610/4710 - Drive Shaft
4610/4710 - Front Drive
Schematics
Steering/Charge Pump Circuit Schematic, eHydro Transmission
Theory of Operation
eHydro Transmission Operation
Range Transmission Power Flow
Troubleshooting
Troubleshooting
Diagnosis:Hydrostatic Power Train (eHydro);Hydrostatic Systemiagnosis
Hydrostatic Power Train
Tests and Adjustments
Hydrostatic High Pressure Relief Test
Charge Pump Pressure Test
Hydraulic System Bleed Procedure
Repair:Hydrostatic System;Hydrostatic System:Repair
Forward and Reverse Potentiometers
Forward and Reverse Pedals Assembly
Splitting the Machine:Hydrostatic (eHydro):Front;Machine Splitting:Hydrostatic (eHydro):Front;Repair
Splitting the Machine:Hydrostatic (eHydro):Rear;Machine Splitting:Hydrostatic (eHydro):Rear;Repair:S
Hydrostatic Transmission:Removal and Installation
Hydrostatic Transmissionisassembly
Power Train - PRT
Table of Contents
Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Component Location
Clutch Housing
PowrReverser Clutch
Main Shaft
Driven and Reduction Shaft
Driven and Reduction Shaft (Creeper)
Main Gear Shift
PRT Clutch Pedal and Linkage
PRT Valve
PRT Shift Lever and Linkage
Theory of Operation
PRT Control Valve
PRT Clutch Operation -
PRT Clutch Operation -
4 Speed Transmission Operation
Creeper
Tests and Adjustments
PRT Clutch
Shift Linkage
PRT Hydraulic Pressure Tests
Repair
Machine Splitting
Machine Splitting
Reverse Case Seal
PowrReverser Traction
PowrReverser Clutch Valve
4-Speed
Creeper
Power Train - Final Drive
Table of Contents
Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Component Location
4510 - Differential Pinion Shaft (SST and 2-WD)
4510 - Differential Pinion Shaft (PRT and 4-WD)
4510 - Differential Pinion Shaft (PRT and Creeper)
4610 / 4710 - Differential Pinion Shaft (SST and 2-WD)
4610 / 4710 - Differential Pinion Shaft (eHydro and 4-WD)
4610 / 4710 - Differential Pinion Shaft (PRT and 4-WD)
4610 / 4710 - Differential Pinion Shaft (PRT and Creeper)
4510 / 4610 / 4710 - Range Shift
4510 / 4610 / 4710 - Creeper Shift
4510 / 4610 / 4710 - Front Drive (For 4-WD)
4510 - Differential Gear
4610 / 4710 - Differential Gear
4510 / 4610 / 4710 - Rear Housing
4510 - Differential Lock
4610 / 4710 - Differential Lock
4510 - Final Pinion and Final Gear
4610 / 4710 - Final Pinion and Final Gear
4510 / 4610 / 4710 - Brake
4510 / 4610 / 4710 - PTO Clutch/Brake Assembly
4510 / 4610 / 4710 - Rear PTO Shafts
Mid PTO Assembly
4510 / 4610 / 4710 - 2-Speed Rear PTO
4510 - Transmission Housing
4610 / 4710 - Transmission Housing (eHydro and 2-WD)
4610 / 4710 - Transmission Housing (eHydro and 4-WD)
4-WD Front Axle Housing
4-WD Differential
4-WD Final Drive
Theory of Operation
Range Transmission
4-WD Power Operation
Differential Power Flow
Differential Lock Operation
4-WD Power Flow
Diagnostics
Diagnostics Table
Tests and Adjustments
Differential Pinion Shaft Adjustment - 4610 / 4710
Differential Backlash Adjustment
Repair
4-WD Output Shaft
Speed Range Transmission
Final Drive Removal
Final Drive Installation
Final Drive Disassembly, Inspection, and Assembly
Differential Removal and Installation
Differential Lock Fork
4-WD Drive Shaft Removal and Installation
4-WD Final Drive Cover
4-WD Removal
Spindle Shaft
Final Drive Housing
Spindle Housing
4-WD Differential
Pinion Depth Setup and Adjustment
PTO Theory of Operation
PTO Clutch and Brake Theory of Operation
Power Transmission - Rear PTO
Power Transmission - 2 Speed Rear PTO
Power Transmission - Mid PTO
PTO Repair
Rear PTO Drive Shaft and Gears
2-Speed Rear PTO Drive Shaft and Gears
PTO Clutch and Brake
Mid PTO
Hydraulics
Table of Contents
Specifications
Hydraulic Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Materials
Component Location
SST Machines Component Location
PRT Machines Component Location
eHydro Machines Component Location
Rockshaft Component Location
Dual SCV Components
Single and Third SCV Components
Fourth and Fifth SCV with Power Beyond Components
Rockshaft Piston, Rod, and Rate of Drop Valve
Rockshaft Control Valve, Plunger Assembly and Controls
Center Link (Draft Sensing Version)
Rockshaft and Lift Arms (Exploded View)
PTO Clutch Valve Component Location
SCV Valve Component Location
Hydraulic Pump Component Location
Schematics & Harnesses
Steering/Charge Pump Circuit Schematics, PRT Transmission
Steering/Charge Pump Circuit Schematic, eHydro Transmission
Implement Pump Circuit Schematics, eHydro, PRT, SST
1 Spool SCV and Manifold Block Hydraulic Schematics
Diverter Valve Schematic
Theory of Operation
Hydraulics (General)
Hydraulics (SCV) (Option)
Hydraulics (Rockshaft)
Diverter Valve (Option)
Draft Sensing (Option)
Diagnostics
Diagnostic Table
Rockshaft Diagnosis
Tests and Adjustments
Hydraulic System Bleed Procedure
Rate of Drop/Stop Valve Adjustment
Hydraulic Pump Flow Test
System Relief Pressure Test
PTO Valve Pressure Test
Steering Pressure Check
Rockshaft Lift Cycle Test
Rockshaft Leakage Test
Rockshaft Position Feedback Linkage Adjustment
Draft Feedback Linkage Adjustment (Draft Sensing Option)
Draft Control Response Test (Draft Sensing Option)
Draft Control Response Adjustment (Draft Sensing Option)
Repair
Hydraulic Gear Pump
Rockshaft Assembly
Lift Arms
Lift Control Lever
Draft Sensing Control Lever
Rockshaft Plunger Assembly
Rockshaft Control Valve
Draft and Rockshaft Feedback Shafts
Rockshaft Piston
PTO Clutch Valve
Selective Control Valve (SCV)
Rockshaft Filter Replacement
Hydraulic Gear Pump
Hydraulic Cylinder Repair
Steering
Table of Contents
Specifications
Steering:
Torque Specifications:
Lubrication Interval:
Component Location
Steering Component Location
Steering System Schematic
Theory of Operation
All Models:
Hydrostatic Model:
Gear or PowrReverser Model:
Diagnostics
Steering Operation
Diagnosis Table
Tests and Adjustments
Steering System Test
Steering Pressure Check
Toe-in Adjustment MFWD
Toe-In Adjustment 2-WD
Repair
Steering Cylinder (MFWD Dual Cylinder Ends)
Steering Cylinder (MFWD Single Cylinder End
Steering Cylinder (2-WD)
Steering Wheel Removal and Installation
Tilt Steering Mechanism Removal and Installation
Steering Control Unit (SCU) Removal and Installation
Tie Rod Removal and Installation - 2-WD
Tie Rod Disassembly and Assembly - 2-WD
Tie Rod Removal and Installation - MFWD
Brakes
Table of Contents
Specifications
Brakes
Transaxle Oil
Torque Specifications
Component Location
Brake Housing
Park Brake
Brake Pedals and Linkage - eHydro
Brake Pedals and Linkage - eHydro (Exploded View)
Brake Pedals and Linkage - SST and PRT
Brake Pedals and Linkage -
Brake Pedals and Linkage - PRT (Exploded View)
Console Mounted Parking Brake
Theory of Operation
Brakes
Diagnostics
Brakes
Diagnosis
Tests and Adjustments
Parking Brake Adjustment
Brake Pedal Adjustment
Repair
Brake Disassembly and Inspection
Brake Assembly
Brake Pedal - HST
Brake Pedal - SST and PRT
Parking Brake Linkage Removal
Miscellaneous
Table of Contents
Specifications
Torque Specifications
Repair
Three Point Hitch Removal and Installation
Seat And Seat Support Removal and Installation
Seat Closeout Removal and Installation
Rear Fenders Removal and Installation
Roll Over Protection System (ROPS)
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
Side Panels, Removal and Installation
Operator’s Platform Removal and Installation
Control
Fuse
Grille
Battery Removal and Installation
Key
Cowl
Hood
Fuel
Center
Index