John Deere 322 330 332 430 Lawn And Garden Tractor Technical Manual TM1591

[Martin Welker]

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John Deere 322 330 332 430 Lawn And Garden Tractor Technical Manual TM1591
Size: 33.09 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Lawn And Garden Tractor
Type of Manual: Technical Manual
Model: John Deere 322 330 332 430 Lawn And Garden Tractor
Part Number: TM1591
Number of Pages: 566 Pages

Contents:
Section 10 - General Information
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare For Emergencies
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Prepare Machine For Repair
Support Machine Properly
Wear Protective Clothing
Work In Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding Or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose Of Waste Properly
Live With Safety
General Specifications
Machine Specifications—322 And 330
Machine Specifications—332 And 430
Repair Specifications
Repair Specifications
Metric Bolt And Cap Screw Torque Values
Unified Inch Bolt And Cap Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Service Recommendations For O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Tube And Hose Fitting, 37 Flare And 30 Cone Seat Connector Service Recommendations
Test And Adjustment Specifications
Test And Adjustment Specifications
Fuels And Lubricants
Fuel—322
Diesel Fuel—330, 332 And 430
Storing Fuel
Do Not Use Galvanized Containers
Engine Oil—322
Diesel Engine Oil—330, 332 And 430
Engine Coolant
Liquid Coolant Conditioner
Transmission And Hydraulic Oil
Grease
Mower Deck Gear Case Oil
Alternative And Synthetic Lubricants
Lubricant Storage
Mixing Of Lubricants
Serial Number Locations
Serial Numbers
Product Identification Number
Engine Serial Number
Transmission Serial Number
Differential Serial Number
Control Valve Serial Number
Section 20 - Engine Repair
Engine¯322
Yanmar Gasoline Engine Repair—Use Ctm12
Remove And Install Engine—322
Engine¯330, 332 And 430
Yanmar Diesel Engine Repair—Use Ctm3
Remove And Install Engine—330 And 332
Remove Engine—430
Install Engine—430
Section 40 - Electrical Repair
Front Pto Clutch
Remove Front Pto Clutch—322, 330 And 332
Remove Front Pto Clutch—430
Disassemble, Inspect And Assemble Front Pto Clutch
Install Front Pto Clutch—322, 330 And 332
Install Front Pto Clutch—430
Section 50 - Power Train Repair
Transmission
Service Parts Kits
Remove And Install Charge Pump
Disassemble And Inspect Charge Pump
Assemble Charge Pump
Remove And Install Charge Relief Valve
Remove And Install Implement Relief Valve
Remove Transmission
Disassemble Transmission Cover
Disassemble Pump And Motor
Disassemble Pump And Motor Housing
Assemble Pump And Motor Housing
Assemble Pump And Motor
Assemble Transmission Cover
Install Transmission
Transmission Control Linkage
Inspect And Repair Transmission Control Linkage—330
Inspect And Repair Transmission Control Linkage—Version One (322 And 332)
Inspect And Repair Transmission Control Linkage—Version One (430)
Inspect And Repair Transmission Control Linkage—Version Two (All)
Inspect And Repair Transmission Control Linkage—Version Three (All)
Inspect And Repair Differential Lock And Two-Speed Control Linkage (430)
Differential
Service Parts Kits
Remove And Install Differential
Disassemble And Inspect Differential
Assemble Differential
Rear Axles
Remove Axle
Install Axle
Drive Shaft¯322, 330 And 332
Remove And Install Drive Shaft—322 And 332
Remove And Install Drive Shaft—330
Disassemble And Inspect Drive Shaft
Assemble Drive Shaft
Drive Shaft¯430
Remove And Install Drive Shaft—Early Models
Remove And Install Drive Shaft—Later Models
Disassemble And Inspect Drive Shaft
Assemble Drive Shaft
Section 60 - Steering And Brake Repair
Steering¯330
Special Or Essential Tools
Service Parts Kits
Remove And Install Steering Gearbox And Shaft
Disassemble And Inspect Steering Gearbox And Shaft
Assemble Steering Gearbox And Shaft
Steering¯322, 332 And 430
Service Parts Kits
Remove And Install Steering Valve And Column—322 And 332
Remove And Install Steering Valve And Column—430
Disassemble And Inspect Steering Valve And Column
Assemble Steering Valve And Column
Remove And Install Steering Cylinder
Brakes
Remove Brakes
Install Brakes
Adjust Brakes
Inspect And Repair Brake Pedal And Neutral Return Linkage—330
Inspect And Repair Brake Pedals And Neutral Return Linkage—322 And 332
Inspect And Repair Brake Pedals And Neutral Return Linkage—430
Inspect And Repair Park Brake Lever
Section 70 - Hydraulic Repair
Hydraulic Control Valve
Service Parts Kits
Remove And Install Hydraulic Control Valve—322 And 332
Remove And Install Hydraulic Control Valve—330
Remove And Install Hydraulic Control Valve—430
Disassemble, Inspect And Assemble Hydraulic Control Valve—Single-Spool
Disassemble, Inspect And Assemble Hydraulic Control Valve—Two-Spool
Disassemble, Inspect And Assemble Hydraulic Control Valve—Three-Spool
Section 80 - Miscellaneous Repair
Front Axle
Special Or Essential Tools
Remove And Install Front Axle—322, 330 And 332
Inspect And Replace Pivot Bushings—322, 330 And 332
Remove Front Axle—430
Disassemble And Inspect Pivot Pin—430
Assemble Pivot Pin—430
Install Front Axle—430
Remove And Install Spindles
Inspect And Replace Spindle Bushings
Inspect And Replace Wheel Bearings
Adjust Toe-In
Mower Spindle And Jack Sheave Repair
Service Mower Blade Spindles—38 (Early), 46 And 50-Inch Mower
Service Mower Blade Spindles—38-Inch Mower (Later)
Service Mower Blade Spindles—Early 60-Inch And 260 Rotary Mower
Service Mower Blade Spindles—Later 60-Inch And 260 Rotary Mower
Service Mower Blade Jack Sheaves—46 And 50-Inch Mower
Mower Gear Case Repair
Disassemble And Inspect Mower Gear Case—50-Inch Mower
Assemble Mower Gear Case—50-Inch Mower
Disassemble And Inspect Mower Gear Case—Early 60-Inch Mower (Curtis)
Assemble Mower Gear Case—Early 60-Inch Mower (Curtis)
Disassemble And Inspect Mower Gear Case—Later 60-Inch Mower (Peerless)
Assemble Mower Gear Case—Later 60-Inch Mower (Peerless)
Disassemble And Inspect Mower Gear Case—260 Rotary Mower
Assemble Mower Gear Case—260 Rotary Mower
Section 220 - Engine, Fuel And Air System Checkout And Diagnosis
Engine, Fuel And Air System Checkout
Before You Start
Diagnosis, Tests And Adjustments¯322
About This Group
Diagnosis, Tests And Adjustments¯330, 332 And 430
About This Group
Section 240 - Electrical System Checkout, Operation And Diagnosis
Electrical System Checkout
Before You Start
Electrical Schematics
Electrical Schematic Information
Main Electrical Schematic Legend—322
Main Electrical Schematic—322
Main Electrical Schematic—330
Main Electrical Schematic Legend—330
Main Electrical Schematic Legend—332 (S.N. —473000)
Main Electrical Schematic—332 (S.N. —473000)
Main Electrical Schematic—332 (S.N. 473001— )
Main Electrical Schematic Legend—332 (S.N. 473001— )
Main Electrical Schematic Legend—430 (S.N. —420468)
Main Electrical Schematic—430 (S.N. —420468)
Main Electrical Schematic—430 (S.N. 420469— )
Main Electrical Schematic Legend—430 (S.N. 420469— )
Light Circuit Schematic—All Machines
Component Location And Operation
About This Group
Glow Plug Control Module—330 And 332
Glow Plug Control Module—430
Time Delay Control (Tdc) Module And Neutral Start Relay—322, 330 And 332
Time Delay Control (Tdc) Module And Neutral Start Relay—430
Tdc Eight-Pin And Two-Pin Connectors—322 And 330
Tdc Eight-Pin And Two-Pin Connectors—430 (S.N. —420468)
Tdc Six-Pin And Three-Pin Connectors—332
Tdc Six-Pin And Three-Pin Connectors—430 (S.N. 420469— )
Engine Oil Pressure Switch
Engine Coolant Temperature Switch
Transmission Neutral Start Switch
Fuel Transfer Pump—322, 330 And 332
Fuel Transfer Pump—430
Fuel Shutoff Solenoid—322
Fuel Shutoff Solenoid—332 And 430
Water-In-Fuel Sensor (430)
Voltage Regulator/Rectifier (322, 330 And 332)
Transistor Module (322)
Ignition And Pulsar Coils (322)
Starting Circuit Operation
Ignition And Fuel Shutoff Solenoid Circuit Operation (322)
Ignition And Fuel Shutoff Solenoid Circuit Operation (322)—Continued
Pto Circuit Operation—322, 330 And 430 (S.N. —420468)
Pto Circuit Operation—322, 330 And 430 (S.N. —420468) (Continued)
Pto Circuit Operation—332 And 430 (S.N. 420469— )
Pto Circuit Operation—332 And 430 (S.N. 420469— ) (Continued)
Charging Ciruit Operation—322, 330 And 332
Charging Ciruit Operation—430
Fuel Shutoff Solenoid Circuit Operation—430 (S.N. —420468)
Fuel Shutoff Solenoid Circuit Operation—332 And 430 (S.N. 420469— )
Engine Preheat Circuit Operation (330, 332 And 430)
Water-In-Fuel Circuit Operation (430)
Low Fuel Level Circuit Operation (322, 332 And 430)
Electrical System Diagnosis
About This Group
Electrical System Component Tests And Adjustments
Before You Start
Section 250 - Power Train Checkout, Operation And Diagnosis
Power Train Checkout
Before You Start
Theory Of Operation
Hydrostatic Transmission Operation
Diagnosis, Tests And Adjustments
About This Group
Section 260 - Steering And Brakes Checkout, Operation And Diagnosis
Steering And Brakes System Checkout
Before You Start
Theory Of Operation
Steering Valve/System Operation
Diagnosis, Tests And Adjustments
About This Group
Section 270 - Hydraulic System Checkout, Operation And Diagnosis
Hydraulic System Checkout
Before You Start
Hydraulic Schematics
Hydraulic System Schematics
Hydraulic Circuit Symbols
Legend For Hydraulic System Schematic—330
Legend For Hydraulic System Schematic—322 And 332
Legend For Hydraulic System Schematic—430
Theory Of Operation
Hydraulic Lift System Operation—Three-Position Spool
Hydraulic Lift System Operation—Four-Position Spool
Diagnosis, Tests And Adjustments
About This Group
Section 299 - Dealer Fabricated Tools
Dealer Fabricated Tools
Dfmx1 Steering Valve Fixture
Dfmx2 Alignment Shims
Index
A
Air Cleaner And Radiator Screen Check
Alternator Tests—322, 330 And 332
Alternator Tests—430
B
Battery, Charge And Test
Bleed Fuel Injection System
Bleed Hydraulic System
Brake Pedal Linkage
Brake Switch
Brakes
C
Carburetor Idle Mixture Screw (322)
Charge Pump
Charge Relief Valve
Charging System Tests—322, 330 And 332
Charging System Tests—430
Check Valve Debris Check
Choke Adjustment (322)
Choke Lever Check (Early 322)
Compression Pressure Test
Coolant Conditioner
Coolant, Engine
Cooling System
D
Dash Lamp Circuit
Dealer Fabricated Tools
Diesel Engine Oil
Diesel Fuel
Differential
Differential Lock (430)
Differential Lock Linkage (430)
Drive Shaft
E
Electrical Checkout
Electrical Component Location
Electrical Schematics
Electrical System Grounds, Verify
Electrical—Component Location
Electrical—Theory Of Operation
Engine Coolant
Engine Coolant Conditioner
Engine Coolant Temperature Switch, Test
Engine Oil
Engine—322
Engine—330 And 332
Engine—430
F
Fan And Belt Check
Front Axle Spindles
Front Axle—322, 330 And 332
Front Axle—430
Front Pto Clutch
Fuel
Fuel Controller Adjustment
Fuel Shutoff Lever Check (330)
Fuel Shutoff Solenoid (322, 332, 430)
Fuel Shutoff Solenoid Adjustment
Fuel System Check
Fuel Transfer Pump
Fuel Transfer Pump Test
Fuse
G
Gasoline Fuel
Glow Plug Controller Circuit
Glow Plug Test (330, 332, 430)
Governor Linkage—322
Governor Linkage—330, 332 And 430
Grease
H
Head And Tail Light, Circuit Test
Hour Meter
Hydraulic Circuit Symbols
Hydraulic Control Valve
Hydraulic Oil
Hydraulic Oil Warm-Up Procedure
Hydraulic Oil Warm-Up Procedure
Hydraulic Oil Warm-Up Procedure
Hydraulic Schematics
Hydraulic System
Hydraulics—Lift System Operation
Hydrostatic Lever
I
Idle Speed Adjustment
Ignition Circuit (322)
Ignition Spark Test (322)
Implement Relief Valve
Inch Torque Values
K
Key Switch Test
L
Lamp Circuit, Dash
Leakage Test
Lighting Circuit, Check
Low Fuel Sensor, Test
Lubricant
M
Machine Specifications
Metric Torque Values
Mixing Lubricants
Mower Blade Jack Sheaves
Mower Blade Spindles
Mower Deck Gear Case Oil
Mower Gear Case—Early 60-Inch
Mower Gear Case—Later 60-Inch
Mower Gear Case—260 Rotary Mower
Mower Gear Case—50-Inch
N
Neutral Adjustment
Neutral Return Check
Neutral Return Linkage
Neutral Return Linkage Adjustment
Neutral Start Circuit, Check
Neutral Start Relay, Test
O
O-Ring Boss Fittings
Oil
P
Park Brake Lever, Inspect And Repair
Pto Clutch Adjustment, Check
Pto Clutch And Lamp Circuit
Pto Clutch, Front
Pto Switch
R
Radiator Bubble Test
Rear Axle
Repair Specifications
Rockshaft Cylinder Leakage Test
S
Seat Switch
Sensor Tests
Serial Numbers
Service Park Brake Check
Short Circuits
Shutoff Solenoid, Fuel (322, 332, 430)
Specifications
Speed Reduction Check (322, 332 And 430)
Starter Tests
Starting Circuit
Steering Column—322 And 332
Steering Column—430
Steering Cylinder (322, 332 And 430)
Steering Gearbox—330
Steering Shaft—330
Steering System
Steering Valve/System Operation
Steering Valve—322 And 332
Steering Valve—430
Storing Lubricants
Synthetic Lubricants
T
Test And Adjustment Specifications
Throttle Cable Adjustment
Throttle Lever—322
Throttle Lever—330, 332 And 430
Toe-In, Adjust
Torque Values
Transmission
Transmission Control Linkage—322, 332
Transmission Control Linkage—330
Transmission Control Linkage—430
Transmission Oil
Transmission Switch
Turn Brake Check (322, 332 And 430)
Two-Speed Axle (430)
Two-Speed Control Linkage (430)
W
Water-In-Fuel Sensor, Test (430)
Welch Plug Location Check
Wheel Bearings, Inspect And Replace