John Deere 313 315 CT315 Skid Steer Compact Track Loader Operation Test Manual TM10605

[Hubert Veidt]

Download this document, you need 1600 Gallons

John Deere 313 315 CT315 Skid Steer Compact Track Loader Operation Test Manual TM10605
Size: 18.6 MB
Language: English
Format: PDF
Type of Manual: Operation Test Manual
Type of Machine: Skid Steer Compact Track Loader
Model: 313 315 CT315
Part Number: TM10605
Publication Date: 2015
Number of Pages: 398 pages

Contents:
FOREWORD
TECHNICAL INFORMATION FEEDBACK FORM
Section 9000 - GENERAL INFORMATION

Group 01 - Safety​

Safety and Operator Convenience Features​

Recognize Safety Information​

Follow Safety Instructions​

Operate Only If Qualified​

Wear Protective Equipment​

Avoid Unauthorized Machine Modifications​

Inspect Machine​

Stay Clear of Moving Parts​

Avoid High-Pressure Fluids​

Avoid High-Pressure Oils​

Beware of Exhaust Fumes​

Prevent Fires​

Prevent Battery Explosions​

Handle Chemical Products Safely​

Dispose of Waste Properly​

Prepare for Emergencies​

Use Steps and Handholds Correctly​

Start Only From Operator′s Seat​

Use and Maintain Seat Belt​

Prevent Unintended Machine Movement​

Avoid Work Site Hazards​

Keep Riders Off Machine​

Avoid Backover Accidents​

Avoid Machine Tip Over​

Operating or Traveling On Public Roads​

Add and Operate Attachments Safely​

Park and Prepare for Service Safely​

Service Cooling System Safely​

Service Tires Safely​

Remove Paint Before Welding or Heating​

Make Welding Repairs Safely​

Drive Metal Pins Safely​

Section 9001 - DIAGNOSTICS

Group 10 - Engagement and Monitor Unit Diagnostic Trouble Codes​

Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes​

Coolant Temperature Sensor Input at 0 Volts Diagnostic Procedure​

Coolant Temperature Sensor Input at 5 Volts Diagnostic Procedure​

Fuel Level Sensor Input at 5 Volts Diagnostic Procedure​

Alternator Voltage Out of Range High Diagnostic Procedure​

Hydraulic Oil Temperature Sensor Input at 0 Volts Diagnostic Procedure​

Hydraulic Oil Temperature Sensor Input at 5 Volts Diagnostic Procedure​

Park Brake Output Open or Shorted to Power Diagnostic Procedure​

Park Brake Output Shorted to Ground Diagnostic Procedure​

Hydraulic Output Open or Hydraulic Output Shorted to Power Diagnostic Procedure​

Hydraulic Output Shorted to Ground Diagnostic Procedure​

Glow Plug Relay Output Open or Shorted to Power Diagnostic Procedure​

Glow Plug Relay Output Shorted to Ground Diagnostic Procedure​

Auto Shutdown Relay Output Open or Shorted to Power Diagnostic Procedure​

Auto Shutdown Relay Output Shorted to Ground Diagnostic Procedure​

Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground Diagnostic Procedure​

Section 9005 - OPERATIONAL CHECKOUT PROCEDURE

Group 10 - Operational Checkout Procedure​

Key Switch ON, Engine ON Checks​

Section 9010 - ENGINE

Group 05 - Theory Of Operation​

POWERTECH POWERTECH is a trademark of Deere & Company 2.4 L & 3.0 L (4024 & 5030) John Deere Engines​

Group 15 - Diagnostic Information​

POWERTECH™ 2.4 L & 3.0 L (4024 & 5030) John Deere Engines​

Engine Cooling System Component Location​

Engine Fuel System Component Location​

Engine Intake and Exhaust Component Location​

Group 25 - Tests​

Engine Speed Test and Adjustment​

Intake Manifold Pressure—Turbocharger Boost​

Section 9015 - ELECTRICAL SYSTEM

Group 05 - System Information​

Electrical Diagram Information​

Electrical Schematic Symbols​

Group 10 - System Diagrams​

Fuse Specifications​

System Functional Schematic, Wiring Diagram, and Component Location Master Legend​

System Functional Schematic and Section Legend​

Engine Harness (W1) Component Location​

Engine Harness (W1) Wiring Diagram​

Cab Harness—Standard (W2) Component Location​

Cab Harness—Standard (W2) Wiring Diagram​

Front Chassis Harness—Standard (W3) Component Location​

Front Chassis Harness—Standard (W3) Wiring Diagram​

Backup Alarm Harness (W4) Component Location​

Backup Alarm Harness (W4) Wiring Diagram​

Dual Flasher Harness (W5) Component Location​

Dual Flasher Harness (W5) Wiring Diagram​

Horn Harness (W6) Component Location​

Horn Harness (W6) Wiring Diagram​

Heater Harness (W7) Component Location​

Heater Harness (W7) Wiring Diagram​

Wiper Harness (W8) Component Location​

Wiper Harness (W8) Wiring Diagram​

12 Volt Auxiliary Power Harness (W9) Component Location​

12 Volt Auxiliary Power Harness (W9) Wiring Diagram​

Beacon Harness (W10) Component Location​

Beacon Harness (W10) Wiring Diagram​

Cab Harness—Deluxe (W12) Component Location​

Cab Harness—Deluxe (W12) Wiring Diagram​

Front Chassis Harness—Deluxe (W13) Component Location​

Front Chassis Harness—Deluxe (W13) Wiring Diagram​

8-Button Controller Harness (W15) Component Location​

8-Button Controller Harness (W15) Wiring Diagram​

Operator Convenience Package (W19) Component Location​

Operator Convenience Package (W19) Wiring Diagram​

Electric Quik-Tatch (W28) Component Location​

Electric Quik-Tatch (W28) Wiring Diagram​

Water-in-Fuel Indicator Harness (W37) and Water-in-Fuel Sensor Harness (W38) Component Location—If Equipped​

Water-in-Fuel Indicator Harness (W37) Wiring Diagram—If Equipped​

Water-in-Fuel Sensor Harness (W38) Wiring Diagram—If Equipped​

License Plate Light Harness (W39) Component Location—If Equipped​

License Plate Light Harness (W39) Wiring Diagram—If Equipped​

Front Chassis Harness—Compact Track Loader (W40) Component Location​

Front Chassis Harness—Compact Track Loader (W40) Wiring Diagram​

Wiper Motor Harness (W41) Wiring Diagram​

Wiper Motor Harness (W41) Component Location​

Group 15 - Sub-System Diagnostics​

Starting Circuit Theory of Operation​

Engagement and Monitor Unit (EMU) Circuit Theory of Operation​

Backup Alarm Circuit Theory of Operation​

Electric Quik-Tatch Theory of Operation—If Equipped​

Group 20 - References​

Engagement and Monitor Unit Operation​

Anti-Theft Security System Operation—If Equipped​

Engagement and Monitor Unit Data Items​

Reading Engagement and Monitor Unit Diagnostic Trouble Codes​

Electrical Component Specifications​

Fuse Test​

Relay Test​

Alternator Test​

Solenoid Observable Symptom Check​

Temperature Sensor Test​

Electrical Component Checks​

Battery Remove and Install​

Instrument Panel, Engagement and Monitor Unit, and Key Switch Remove and Install​

Engagement and Monitor Unit Initial Configuration​

Backup Alarm Remove and Install​

Replace (Pull Type) Metri-Pack™ Connectors​

Replace (Push Type) Metri-Pack™ Connectors​

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector​

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact​

Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors​

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors​

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact​

Section 9020 - POWER TRAIN

Group 05 - Theory Of Operation​

Power Train System Operation—Skid Steer Loader​

Chain Case Operation​

Drive Chain Operation​

Drive Axle Operation​

Power Train System Operation—Compact Track Loader​

Hydrostatic Motor Gearbox Operation​

Track Adjuster and Recoil Spring Operation​

Group 15 - Diagnostic Information​

Diagnose Power Train Component Malfunctions—Skid Steer Loader​

Oil Leak From Power Train Diagnostic Procedure​

Excessive Axle Play Diagnostic Procedure​

Drive Chain Noise Diagnostic Procedure​

Grinding Noise Diagnostic Procedure​

One Drive Wheel Not Powered Diagnostic Procedure​

Both Wheels On One Side Not Powered​

Diagnose Power Train Component Malfunctions—Compact Track Loader​

Loose Track Diagnostic Procedure​

Tight Track Diagnostic Procedure​

Frequent Track Sag Adjustment Diagnostic Procedure​

Excessive Oil Leakage From Idlers And Rollers Diagnostic Procedure​

‘Popping” Of Track Diagnostic Procedure​

Individual Undercarriage Component Wear Diagnostic Procedure​

Group 25 - Tests​

Drive Chain Tension Check and Adjustment​

Check and Adjust Track Sag​

Section 9025 - HYDRAULIC SYSTEM

Group 05 - Theory Of Operation​

Hydraulic System Operation​

Hydraulic Oil Filter and Park Brake Solenoid Valve Manifold Operation—Skid Steer Loader​

Hydraulic Oil Filter Manifold Operation—Compact Track Loader​

High Flow Hydraulic Pump Operation​

Self-Level Valve Operation​

Counterbalance Valve Operation—Skid Steer Loader​

Hydraulic Pump Operation​

Control Valve Operation​

Hydraulic System Circuit Symbols​

Hydraulic System Schematic—Skid Steer Loader​

Hydraulic System Schematic—Compact Track Loader​

Group 15 - Diagnostic Information​

Diagnose Hydraulic System Malfunctions​

No Hydraulic Functions Diagnostic Procedure​

Boom Will Not Raise Diagnostic Procedure​

Boom Will Not Lower Diagnostic Procedure​

Bucket Will Not Dump Diagnostic Procedure​

Bucket Will Not Roll Back Diagnostic Procedure​

Bucket Will Not Self-Level When Boom Is Raised Diagnostic Procedure​

Bucket Dumps During Self-Leveling Cycle Diagnostic Procedure​

Boom Drifts Down Diagnostic Procedure​

Boom Drifts Up Diagnostic Procedure​

Bucket Drifts Down Diagnostic Procedure​

Bucket Drifts Up Diagnostic Procedure​

Hydraulic Functions Slow Or No Power Diagnostic Procedure​

Hydraulic Functions ‘Jerky” Or ‘Spongy” Diagnostic Procedure​

Hydraulic System Noise Diagnostic Procedure​

Pedals Will Not Move Diagnostic Procedure​

Hydraulic Oil Overheats Diagnostic Procedure​

Group 25 - Tests​

JT05800 Digital Thermometer Installation​

JT02156A Digital Pressure/Temperature Analyzer Installation​

Remote Start Box Installation​

Hydraulic System Pressure Release​

Hydraulic System Pressure Release Cable Adjustment​

Port Lock Solenoid Valve and Port Lock Spool Test​

Boom and Bucket Spool Lock Solenoid Test​

System Relief Valve Test​

Charge Pressure Relief Valve Test​

Circuit Relief Valve Test​

Hydraulic Pump Flow Test​

Section 9026 - HYDROSTATIC SYSTEM

Group 05 - Theory Of Operation​

Hydrostatic System Operation​

Hydrostatic Pump Operation​

Hydrostatic Motor Operation—Skid Steer Loader​

Hydrostatic Motor Operation—Compact Track Loader​

Park Brake Solenoid Valve Manifold Operation—Compact Track Loader​

Park Brake System Operation​

Steering Control Operation​

Group 15 - Diagnostic Information​

Diagnose Hydrostatic System Malfunctions​

Machine Does Not Move In Either Direction Diagnostic Procedure​

Hydrostatic Pump Or Hydrostatic Motor Noise Diagnostic Procedure​

Slow Response To Changes In Speed Diagnostic Procedure​

Low Power Diagnostic Procedure​

Wheels Powered On One Side, Not The Other Diagnostic Procedure​

Machine Creeps With Steering Levers In Neutral Diagnostic Procedure​

Hydrostatic System Noise While In Neutral Diagnostic Procedure​

Steering Levers Hard To Move Diagnostic Procedure​

Steering Levers Feel Loose Or ‘Sloppy” Diagnostic Procedure​

Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position Diagnostic Procedure​

Steering Levers Pulse Or Vibrate Excessively Diagnostic Procedure​

Park Brake Does Not Hold Diagnostic Procedure​

Park Brakes Do Not Release Diagnostic Procedure​

Grinding Noise While Operating Machine Diagnostic Procedure​

Group 25 - Tests​

Hydrostatic Pump System Pressure Relief Test​

Hydrostatic Pump Case Drain Test​

Wheel Speed Test and Tracking Adjustment—Skid Steer Loader​

Track Speed Test and Tracking Adjustment—Compact Track Loader​

Hydrostatic Pump Flow Test​

Centering Plate Adjustment—Skid Steer Loader​

Centering Plate Adjustment—Compact Track Loader​

Steering Lever Adjustment​

Auxiliary Hydraulic Control Handle Adjustment​

Hydraulic Control Handle Adjustment—Hands Only Machine​

Park Brake Release Pressure Test​

Section 9031 - HEATING SYSTEM

Group 05 - Theory Of Operation​

Heater Blower Circuit Theory Of Operation​

Temperature Control Theory of Operation​

Heater Core Theory of Operation​

Group 15 - Diagnostic Information​

Heater System Component Location​

Heater System Diagnostic Information​

Heater System Does Not Operate Diagnostic Procedure​

Heater Does Not Warm Interior of Cab Diagnostic Procedure​

Interior Windows Continue to Fog Diagnostic Procedure​

Group 25 - Tests​

Visual Inspection Of Components​

Blower Switch Test​

Blower Motor Resistor Test​

Heater Blower Motor Test​