John Deere 310SL 310HL 410L Backhoe Loader Repair Technical Manual TM13300X19

[Martin Welker]

Download this document, you need 1605 Gallons

John Deere 310SL 310HL 410L Backhoe Loader Repair Technical Manual TM13300X19
Size: 29.85 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Backhoe Loader
Type of Manual: Repair Technical Manual
Model: John Deere 310SL 310HL 410L Backhoe Loader
PIN: 1T0310HL_F273920—
PIN: 1T0410LX_F273920—
Part Number: TM13300X19
Publication Date: 2019
Number of Pages: 688 Pages

Contents:
General Information
Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Protect Against Noise
Avoid Unauthorized Machine Modifications
Control Pattern
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Handle Starting Fluid Safely
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Operate Boom With Care
Avoid Power Lines
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Use Special Care When Operating
Park and Prepare for Service Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Clean Exhaust Filter Safely
Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Wheels
Powered or Non-Powered Wheels and Fastenings
Rear Wheel Assembly Remove and Install
Front Wheel Assembly Remove and Install
Tire Remove and Install
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Universal Joint and Drive Shaft Remove and Install
Non-Powered Wheel Axles
Hub Assembly Remove and Install
Spindle Assembly Remove and Install
Tie Rod Remove and Install
Non-Powered Front Axle Remove and Install—If Equipped
Powered Wheel Axle (MFWD)
Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Disassemble
Mechanical Front Wheel Drive (MFWD) Axle Assemble
Limited Slip Differential Disassemble and Assemble
Axle Shaft, Bearings, and Reduction Gears
Service Brakes Inspection
Rear Axle Remove and Install
Rear Axle Disassemble
Rear Axle Assemble
Park Brake Disassemble and Assemble
Gear Tooth Contact Pattern Check
Transmission
Removal and Installation
Transmission Remove and Install
Gear, Shafts, and Power Shift Clutches
Transmission Outer Components Removal
Transmission Outer Components Install
Transmission Case Disassemble—Torque Converter Side
Transmission Case Assemble—Torque Converter Side
Clutch Packs Remove
Clutch Packs Install
High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
First Speed and Third Speed Clutch Disassemble and Assemble
Second Speed Clutch Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
Pump Drive Shaft Install
Hydraulic System
Transmission Charge Pump Remove and Install
Transmission Charge Pump Disassemble and Assemble
Engine
Removal and Installation
John Deere Engine Operation
Engine Remove and Install
Engine Auxiliary System
Cold Weather Starting Aids
Coolant Heater Remove and Install—If Equipped
Cooling Systems
Fan Remove and Install
Fan Disassemble and Assemble
Accessory Drive Belt Remove and Install
Cooling Package Disassemble and Assemble
Cooling Package Remove and Install
Intake System
Air Cleaner Remove and Install
Charge Air Cooler Remove and Install
Exhaust Systems
Service Filter Cleaning
JDG11340 Bellows Alignment Fixture
Exhaust Bellows Alignment Procedure
Aftertreatment Assembly Remove and Install
Exhaust Filter Remove and Install
Exhaust Tube Remove and Install
Diesel Exhaust Fluid (DEF) Tank Remove and Install
Diesel Exhaust Fluid (DEF) Header Remove and Install
Diesel Exhaust Fluid (DEF) Header Disassemble and Assemble
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install
External Fuel Supply Systems
Fuel Tank Remove and Install
Torque Converter
Turbine, Gears, and Shaft
Torque Converter Remove and Install
Steering System
Power Steering
Steering Column Remove and Install
Steering Wheel and Column Disassemble and Assemble
Power Steering Hydraulic System
Steering Valve Remove and Install
Steering Valve Disassemble and Assemble
Non-Powered Axle Steering Cylinder Remove and Install
Non-Powered Axle Steering Cylinder Disassemble and Assemble
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Remove and Install
Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
Service Brakes
Active Elements
Brake Disc and Pressure Plate Remove and Install
Controls Linkage
Brake Pedal Adjustment
Hydraulic System
Brake System Bleeding Procedure
Power Boost Brake Valve Remove and Install
Brake Valve Disassemble and Assemble
Park Brake
Active Elements
Park Brake Remove and Install
Electrical System
Removal and Installation
Installation of Repair Wire Assembly (RWA)
Electronic Controllers Remove and Install
Remove Connector Body from Blade Terminals
CINCH™ Connector Remove and Install
CINCH™ Contact Installation
CINCH™ CP Connector Remove and Install
CINCH™ CP Contact Installation
DEUTSCH® Connector Remove and Install
DEUTSCH® Contact Installation
Metri-Pack® Connector Remove and Install
WEATHER PACK® Connector Remove and Install
WEATHER PACK® Contact Installation
Seat Position Sensor Remove and Install
System Controls
Multi-Function Lever (MFL) Remove and Install
Transmission Control Lever (TCL) Remove and Install
Frame or Supporting Structure
Frame Installation
Welding Repair of Major Structures
Rivet Nut Fasteners Remove and Install
Chassis Weights
Counterweight Remove and Install—If Equipped
Operator's Station
Removal and Installation
Operator’s Station Remove and Install
Operator Enclosure
Front Window Wiper and Wiper Motor Remove and Install
Rear Window Wiper and Wiper Motor Remove and Install
Rear Window and Frame Assembly Remove and Install
Front Console Remove and Install
Fixed Window Remove and Install
Non-Fixed Window Remove and Install
Non-Fixed Window Adjustment
Non-Fixed Window Latch Adjustment
Cab Door Hinges and Latch Adjustment
Headliner Remove and Install
Cab Roof Remove and Install
Seat and Seat Belt
Seat Assembly Remove and Install
Mechanical Suspension Seat Disassemble and Assemble
Air Suspension Seat Disassemble and Assemble—If Equipped
Heating and Air Conditioning
R134a Refrigerant Cautions and Proper Handling
R134a Refrigerant Oil Information
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
Recover R134a Refrigerant
Flush and Purge Air Conditioning System
Evacuate R134a System
Charge R134a System
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Air Conditioner Freeze Control Switch Remove and Install
Receiver-Dryer Remove and Install
Blower Mode Door Motor Remove and Install
Condenser Remove and Install
Compressor Remove and Install
Sheet Metal and Styling
Hood or Engine Enclosure
Hood and Engine Enclosure Remove and Install
Miscellaneous Shields
Battery Box Remove and Install
Safety and Convenience
Radio
Radio and Speakers Remove and Install
Horn and Warning Devices
Backup Alarm Volume Adjustment
Main Hydraulic System
Hydraulic System
General Oil Cleanup Procedure
Hydraulic Component Failure Cleanup Procedure
Apply Vacuum to Hydraulic Oil Reservoir
Hydraulic Pump Remove and Install
Hydraulic Pump Disassemble and Assemble
Hydraulic Pump Control Disassemble and Assemble
Hydraulic Reservoir Remove and Install
Hydraulic and Transmission Oil Coolers Remove and Install
Hydraulic Filter Assembly Remove and Install
Load Sense Generation Valve Remove and Install
Loader
Bucket
Loader Bucket Remove and Install
Welded Bucket Cutting Edges Replacement Procedure
Attachment Coupler
Loader Coupler Remove and Install
Loader Coupler Manifold Disassemble and Assemble
Loader Coupler Cylinder Remove and Install
Loader Coupler Cylinder Disassemble and Assemble
Controls Linkage
Loader Control Valve Linkage Remove and Install—Single Lever
Loader Self-Leveling Linkage and Return-to-Dig Switch Adjustment
Frames
Loader Boom Remove and Install
Loader Bucket Linkage Remove and Install
Hydraulic System
Loader and Stabilizer Control Valve Remove and Install
Loader and Stabilizer Control Valve Spool Disassemble and Assemble
Loader and Stabilizer Relief Valves Remove and Install
Loader Boom Anticavitation Check Valve Disassemble and Assemble
Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble
Loader Bucket Dump Circuit Relief Valve With Anticavitation Disassemble and Assemble
Loader Auxiliary Circuit Relief Valve Disassemble and Assemble—If Equipped
Loader Auxiliary Shutoff Plug Disassemble and Assemble
Loader Auxiliary Manifold Remove and Install
Loader Auxiliary Accumulator Remove and Install—If Equipped
Loader Boom Cylinder Remove and Install
Loader Bucket Cylinder Remove and Install
Loader Cylinders Disassemble and Assemble
Ride Control Valve Remove and Install
Ride Control Valve Disassemble and Assemble
Ride Control Accumulator Remove and Install
Ride Control Valve Solenoid Disassemble and Assemble
Backhoe
Bucket
Backhoe Bucket and Linkage Remove and Install
Backhoe Bucket Tooth Tips Remove and Install
Bucket Tooth Shank Remove and Install
Backhoe Bucket Cutting Edge Remove and Install
Attachment Coupler
Hydraulic Backhoe Coupler Remove and Install
Hydraulic Backhoe Coupler Disassemble and Assemble
Hydraulic Backhoe Coupler Valve Manifold Remove and Install
Hydraulic Backhoe Coupler Valve Manifold Disassemble and Assemble
Control Linkage
Backhoe Lever Linkage Remove and Install—Two Lever
Backhoe Lever Linkage Disassemble and Assemble—Two Lever
Backhoe Auxiliary Pedal Remove and Install—Fifth and Sixth Functions
Backhoe Auxiliary Pedal Disassemble and Assemble—Fifth and Sixth Functions
Backhoe Boom Lock Remove and Install
Backhoe Boom Lock Lever Linkage Remove and Install
Stabilizer Lever Linkage Remove and Install
Backhoe Pilot Control Valve Remove and Install
Backhoe Pilot Control Valve Disassemble and Assemble
Backhoe Pilot Control Tower Remove and Install
Backhoe Pilot Control Tower Disassemble and Assemble
Frames
Backhoe Boom Remove and Install
Dipperstick Remove and Install
Dipperstick Extension Remove and Install—If Equipped
Swing Frame Remove and Install
Hydraulic System
Backhoe Control Valve Remove and Install
Backhoe Control Valve Disassemble and Assemble
Backhoe Control Valve Spool Seals Remove and Install
Backhoe Control Valve Relief Valves Remove and Install
Backhoe Inlet Section Disassemble and Assemble
Backhoe Swing Section Disassemble and Assemble
Backhoe Boom Section Disassemble and Assemble
Backhoe Bucket Section Disassemble and Assemble
Backhoe Crowd Section Disassemble and Assemble
Backhoe Extendable Dipperstick Section Disassemble and Assemble—If Equipped
Backhoe Auxiliary Section Disassemble and Assemble—If Equipped
Backhoe Auxiliary Selective Flow Control Section Disassemble and Assemble—If Equipped
Pilot Enable and Pattern Select (PEPS) Valve Remove and Install
Pilot Enable and Pattern Select Valve Disassemble and Assemble
Backhoe Swing Cylinder Remove and Install
Backhoe Boom Cylinder Remove and Install
Backhoe Bucket Cylinder Remove and Install
Backhoe Crowd Cylinder Remove and Install
Backhoe Extendable Dipperstick Cylinder Remove and Install
Backhoe Stabilizer Cylinder Remove and Install
Backhoe Cylinders Disassemble and Assemble
Grapple
Removal and Installation
Hydraulic Thumb Remove and Install—If Equipped
Hydraulic System
Hydraulic Thumb Cylinder Remove and Install—If Equipped
Hydraulic Thumb Cylinder Disassemble and Assemble—If Equipped
Dealer Fabricated Tools
Dealer Fabricated Tools
DFT1380 Lift Bracket
DFT1285A Engine Support Bracket
DFT1286 Backlash Measurement Tool
DFT1163 MFWD Snap Ring Removal and Installation Tool
Page Number