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John Deere 3033R 3038R 3039R 3045R 3046R Compact Utility Tractor Diagnostic And Repair Manual TM130619
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John Deere 3033R 3038R 3039R 3045R 3046R Compact Utility Tractor Diagnostic And Repair Manual TM130619
Size: 68.59 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Compact Utility Tractor
Type of Manual: Diagnostic And Repair Manual
Model: John Deere 3033R 3038R 3039R 3045R 3046R Compact Utility Tractor
Part Number: TM130619
Publication Date: 2014
Number of Pages: 1308 Pages
Contents:
FOREWORD
Section 10 - GENERAL INFORMATION
Group 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Section 20 - SPECIFICATIONS AND INFORMATION
Group 05 - General Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Gasket Sealant Application
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Group 10 - Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Engine Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Transmission and Hydraulic Oil
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Group 15 - Serial Number Locations
Serial Numbers
Machine Product Identification Number
Engine Serial Number
Section 25 - DIAGNOSTIC TROUBLE CODES
Group 05 - General References
Diagnostic Trouble Codes Overview
Recall, Record, and Clear Codes
Erroneous Diagnostic Trouble Codes
Group 10 - Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes
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PTH 003509.01 - Sensor Supply Voltage Data Valid but Below Normal Operational Range - Most Severe Level
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PTH 523590.16 - Machine Drive Forward Pedal Data Valid but Above Normal Operating Range - Moderately Severe Level
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PTH 524254.03 - Transmission Enable Output Voltage Above Normal, or Shorted to High Source
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Group 15 - Instrument Cluster Control (ICC) Diagnostic Trouble Codes
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ICC 002368.05 - Left Turn Signal Lights Current Below Normal or Open Circuit
ICC 002368.06 - Left Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002370.05 - Right Turn Signal Lights Current Below Normal or Open Circuit
ICC 002370.06 - Right Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002392.05 - Alarm Horn Current Below Normal or Open Circuit
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ICC 002808.03 - Keypad Voltage Above Normal, or Shorted to High Source
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Group 20 - Engine Control Unit (ECU) Diagnostic Trouble Codes
ECU - Non-Tractor ECU Codes
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Section 30 - ENGINE—DIESEL
Group 05 - Specifications
Engine Information
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Service Equipment and Tools
Other Materials
Group 10 - Component Location
Air Cleaner and Intake Components
Turbocharge Components
Fuel Supply Components
Group 15 - Theory of Operation
Fuel System Operation
Cooling System Operation
Air Intake System
Turbocharger Operation
Lubrication System Operation
Group 20 - Diagnostics
Engine Troubleshooting
Engine Oil Diagnostics
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Engine Starting Problem
Engine Operation Poor
Engine Oil Pressure Low
Coolant Temperature Abnormal
Coolant in Oil or Oil in Coolant
Turbocharger Failure Analysis
Diagnostic Table
Check for Head Gasket Failures
Group 25 - Tests and Adjustments
Check Air Intake System
Air Restriction Indicator Test
Check for Intake and Exhaust Restrictions
Fan/Alternator Drive Belt Adjustment
A/C Compressor Belt Adjustment
Throttle Cable Adjustment
Low Idle Adjustment
Exhaust Valve Actuator Rod Adjustment
Thermostat Opening Test
Cylinder Compression Test
Valve Clearance Adjustment
Valve Lift Check
Radiator Bubble Test
Radiator Pressure Cap Test
Cooling System Pressure Test
Engine Oil Pressure Test
Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)
Engine Oil Consumption
Fuel System Leakage Test
Bleed Fuel System
Fuel Supply Pump Pressure Test
Injection Pump Timing (EPA Engines)
Fuel Injection Nozzle Test
Check for Exhaust Air Leaks (Turbocharger)
Turbocharger Oil Seal Leak Check
Turbocharger Waste Gate Test
Turbocharger Inspection
Crankshaft End Play Check
Timing Gear Backlash Check
Camshaft End Play Check
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft Main Bearing Clearance Check
Group 30 - Repair
Engine Control Unit (ECU) Removal and Installation (Cab)
Engine Control Unit (ECU) Removal and Installation (Open Station)
Thermostat Removal and Installation
Water Pump Removal and Installation
Fuel Filter/Water Separator 3TNV
Secondary Fuel Filter 3TNV
Fuel Injection Pump
Fuel Injection Nozzles
Intake Manifold
Turbocharger Removal and Installation
Exhaust Manifold
Exhaust Valve Actuator
Starting Motor Removal and Installation
Rocker Arm Assembly
Cylinder Head and Valves Removal and Installation
Cylinder Head and Valves Disassembly and Assembly
Valve Seats
Valve Recession
Valve Guides
Valve Springs
Grind Valve Seats
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Piston and Connecting Rod
Piston Inspection
Cylinder Bore
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Crankshaft and Main Bearings
Flywheel and Coupling
Camshaft
Camshaft Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Crankcase Housing Extension
Oil Pump (Engines 3TNV8x-JT, -MJT)
Oil Pump (Engines 3TNV8x-BJT, -BMJT, -BXJT)
Section 40 - ELECTRICAL - NORTH AMERICA
Group 05 - General Information
Reading Electrical Schematics
Theory of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors for 12-Volt Circuits
Group 10 - Specifications
System Specifications
Essential or Recommended Tools
Other Materials
Group 15 - Component Location
A1 Display Panel Signal Component Location
TCU J1 Transmission Control Unit (TCU) Component Location
W1 Chassis Wiring Harness Component Location (Front) (Open Station)
W1 Chassis Wiring Harness Component Location (Rear) (Open Station)
W2 Chassis Wiring Harness Component Location (Front) (Open Station)—PowrReverser Transmission
W2 Chassis Wiring Harness Component Location (Rear) (Open Station)—PowrReverser Transmission
W3 Fender Wiring Harness Component Location (Open Station)
W4 Hood Wiring Harness Component Location
W5 Grille Wiring Harness Component Location
W6 HST Valve Wiring Harness Component Location
W7 Chassis Wiring Harness Component Location (Cab)
W8 Lower Wiring Harness Component Location (Cab)
W9 Upper Wiring Harness Component Location (Cab)
W10 Diverter Valve Jumper Harness Component Location
W11 3rd EH Wiring Harness Component Location (Open Station) (—OCT 2014)
W11 3rd EH Wiring Harness Component Location (Open Station) (OCT 2014—)
W12 Load Center Harness Component Location (Cab)
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)(—OCT 2014)
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)(OCT 2014—)
W16 Fender Wiring Harness Component Location (Open Station)—PowrReverser Transmission
W17 Diverter Wiring Harness Component Location (Open Station)
W18 Diverter Wiring Harness Component Location (Cab)
Chassis Harness Interconnect Component Location
Engine Control Unit (ECU) Component Location
Load Center Harness Connector Identification
Group 20 - Schematics and Harnesses
Schematic and Wiring Harness Legend
Main Wiring Schematic (Open Station)
Main Wiring Schematic (Open Station)—PowrReverser Transmission
Main Wiring Schematic (Cab)
Upper Wiring Schematic (Cab)
3rd SCV Function Wiring Schematic (Cab) (—OCT 2014)
3rd SCV Function Wiring Schematic (Cab) (OCT 2014—)
3rd SCV Function Wiring Schematic (Open Station) (—OCT 2014)
3rd SCV Function Wiring Schematic (Open Station) (OCT 2014—)
W1 Chassis Wiring Harness (Open Station)
W2 Chassis Wiring Harness (Open Station)—PowrReverser Transmission
W3 Fender Wiring Harness (Open Station)
W4 Hood Harness
W5 Grille Wiring Harness
W6 HST Valve Wiring Harness
W7 Chassis Wiring Harness (Cab)
W8 Lower Wiring Harness (Cab)
W9 Upper Wiring Harness (Cab)
W9 Upper Wiring Harness Relay Block (Cab)
W10 Diverter Valve Jumper Harness
W11 3rd EH Wiring Harness (Open Station) (—OCT 2014)
W11 3rd EH Wiring Harness (Open Station) (OCT 2014—)
W12 Load Center Harness (Cab)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab) (—OCT 2014)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab) (OCT 2014—)
W14 Seat Switch Jumper Harness (Cab)
W15 Seat Switch Jumper Harness (Open Station)
W16 Fender Wiring Harness (Open Station)—PowrReverser Transmission
W17 Diverter Wiring Harness (Open Station)
W18 Diverter Wiring Harness (Cab)
Group 30 - Operation and Diagnostics
Power Circuit Operation
Cranking Circuit Operation
Fuel Supply/Engine Shutoff Circuit Operation
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Speedometer Circuit Operation
Fuel Gauge Circuit Operation
Rear and Mid PTO Circuit Operation
MFWD Circuit Operation
Light Circuit Operation
HVAC Circuit Operation
Wiper and Washer Circuit Operation
Radio Circuit Operation
Display Panel LCD Message
Dash Panel Module Circuit Operation
Forward Drive Circuit Operation
Reverse Drive Circuit Operation
Cruise Control Module Circuit Operation
Diverter Valve Circuit Operation (Option)
Diverter Valve Circuit Electrical Schematic (Option)
Air Ride Seat Circuit Operation (Option)
Air Ride Seat Circuit Schematic (Option)
Group 35 - Tests and Adjustments
Ground Circuit Test
Battery Voltage
Battery—Charge
Battery—Load Test
Alternator Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test
Fuse Test
Manifold Heater Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Relay Test
Key Switch Test
Sensing Switch Test
Rear PTO Switch Test
Rear PTO Solenoid Test
Seat Switch Test
Air Ride Seat Switch Test
Front Wiper/Washer Switch Test
Rear Wiper/Washer Switch Test
Beacon Lamp Switch Test
Dome Light Switch Test
Door Switch Test
Fan Speed Switch Test
Diverter Valve Switch Test
A/C Temperature Control Switch Test
Brake and Park Brake Switch Test
Air Filter Restriction Switch Test
Fuel Gauge Sensor Test
Fuel Shutoff Solenoid Test
A/C (HVAC) Switch Test
Rear Work Light Switch Test
Diode Test
Proportional Drive Solenoid Test
Horn Switch Test
HST Proportional Solenoid Test
Test Kit
Throttle Position Sensor Test and Adjustment
Forward and Reverse Pedal Sensor Test and Adjustment
MFWD Speed Sensor Test
Section 50 - ELECTRICAL - EEC
Group 05 - European Electrical Section
European Electrical Theory
Group 10 - Specifications
System Specifications
Essential or Recommended Tools
Other Material
Group 15 - Component Location
A1 Display Panel Signal Component Location—EEC
TCU J1 Transmission Control Unit (TCU) Component Location—EEC
W1 Chassis Wiring Harness Component Location (Front) (Open Station)—EEC
W1 Chassis Wiring Harness Component Location (Rear) (Open Station)—EEC
W2 Chassis Wiring Harness Component Location (Front) (Open Station)—PowrReverser Transmission—EEC
W2 Chassis Wiring Harness Component Location (Rear) (Open Station)—PowrReverser Transmission—EEC
W3 Fender Wiring Harness Component Location (Open Station)—EEC
W4 Hood Wiring Harness Component Location—EEC
W5 Grille Wiring Harness Component Location—EEC
W6 HST Valve Wiring Harness Component Location—EEC
W7 Chassis Wiring Harness Component Location (Cab)—EEC
W8 Lower Wiring Harness Component Location (Cab)—EEC
W9 Upper Wiring Harness Component Location (Cab)—EEC
W10 Diverter Valve Jumper Harness Component Location—EEC
W11 3rd EH Wiring Harness Component Location (Open Station)—EEC
W12 Load Center Harness Component Location (Cab)—EEC
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)—EEC
W16 Fender Wiring Harness Component Location (Open Station)—PowrReverser Transmission—EEC
W17 Diverter Wiring Harness Component Location (Open Station)—EEC
W19 Seven-Pin Trailer Connector Wiring Harness Component Location (Cab)—EEC
Chassis Harness Interconnect Component Location—EEC
Load Center Component Location—EEC
Group 20 - Schematics and Harnesses
Schematic and Wiring Harness Legend—EEC
Main Wiring Schematic (Open Station)—EEC
Main Wiring Schematic (Open Station)—PowrReverser Transmission—EEC
Upper Wiring Schematic (Cab)—EEC
3rd SCV Function Wiring Schematic (Cab)—EEC (—OCT 2014)
3rd SCV Function Wiring Schematic (Cab)—EEC (OCT 2014—)
3rd SCV Function Wiring Schematic (Open Station)—EEC (—OCT 2014)
3rd SCV Function Wiring Schematic (Open Station)—EEC (OCT 2014—)
W1 Chassis Wiring Harness (Open Station)—EEC
W2 Chassis Wiring Harness (Open Station)—PowrReverser Transmission—EEC
W3 Fender Wiring Harness (Open Station)—EEC
W4 Hood Wiring Harness—EEC
W5 Grill Wiring Harness—EEC
W6 HST Valve Wiring Harness—EEC
W7 Chassis Wiring Harness (Cab)—EEC
W8 Lower Wiring Harness (Cab)—EEC
W9 Upper Wiring Harness (Cab)—EEC
W9 Upper Wiring Harness Relay Block (Cab)—EEC
W10 Diverter Valve Jumper Harness—EEC
W11 3rd EH Wiring Harness (Open Station)—EEC (—2014)
W11 3rd EH Wiring Harness (Open Station)—EEC (2014—)
W12 Load Center Harness (Cab)—EEC
W13 3rd EH, Diverter, Creep to REPO Harness (Cab)—EEC (—2014)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab)—EEC (2014—)
W14 Seat Switch Jumper Harness (Cab)—EEC
W15 Seat Switch Jumper Harness (Open Station)—EEC
W16 Fender Wiring Harness (Open Station)—PowrReverser Transmission—EEC
W17 Diverter Wiring Harness (Open Station)—EEC
W18 Diverter Wiring Harness (Cab)—EEC
W19 Seven Pin Trailer Connector Wiring Harness (Cab)—EEC
Group 25 - Operation and Diagnostics
Power Circuit Operation—EEC
Cranking Circuit Operation—EEC
Manifold Heater Circuit Operation—EEC
Fuel Supply/Engine Shutoff Circuit Operation—EEC
Charging Circuit Operation—EEC
Tachometer Circuit Operation—EEC
Hour Meter Circuit Operation—EEC
Speedometer Circuit Operation—EEC
Fuel Gauge Circuit Operation—EEC
PTO Circuit Operation—EEC
Dash Panel Module Circuit Operation—EEC
Display Panel LCD Message—EEC
Display Panel Operation—EEC
Forward Drive Circuit Operation—EEC
Reverse Drive Circuit Operation—EEC
Section 55 - ELECTRONIC CONTROL UNITS
Group 05 - General References
Electronic Control Units - Summary of References
Keep Electronic Control Unit Connectors Clean
Approved Software for Control Units
CAN Bus Message Structure
Servicing Electronic Control Units
Group 10 - Theory of Operation
CAN Bus Theory of Operation
Group 15 - Programing and Calibrations
Programming Procedure
Obtain Software Payload
Program Control Unit
Obtain Software Payload
Program Control Unit
Rolling Tire Circumference—Calibration
Power Train Hydrostatic (PTH) Control Unit—System Calibration
Group 20 - Test and Adjustments
CAN Bus Terminator Test
Status/Beep Address
Address Description
Operate Beep Mode Supported Controls
Harness / Connection Check
Address Description
Operate Beep Mode Supported Controls
Harness / Connection Check
CAN Network Voltage Checks
CAN Communication Fault Checks
Troubleshooting Electronic Controllers
Troubleshooting Control Unit Programming
Troubleshooting Unresolved Problems
Group 25 - Diagnostic Addresses
Control Unit Addresses—Access
Entering Diagnostic and Calibration Modes
Diagnostic Addresses—Power Train Hydrostatic (PTH) Controller
Diagnostic Addresses—Instrument Cluster Control (ICC) Controller
Diagnostic Addresses—Engine Control Unit (ECU) Controller
Section 60 - POWER TRAIN—HYDROSTATIC
Group 05 - Specifications
General
Hydrostatic Pump
Hydrostatic Motor
Torque Specifications
Special or Essential Tools
Other Materials
Group 10 - Component Location
Transmission (eHydro™)
eHydro™ Transmission Components
eHydro™ Center Plate Components
Drive Shaft
Front Drive
Group 15 - Schematics
Steering/Charge Pump Circuit Schematic, eHydro™ Transmission
Group 20 - Theory of Operation
eHydro Transmission Operation
Range Transmission Power Flow
Group 25 - Diagnostics
Hydrostatic (HST) Power Train
Group 30 - Troubleshooting
Troubleshooting
Group 35 - Tests and Adjustments
Hydrostatic High Pressure Relief Test
Charge Pump Pressure Test and Adjustment
Group 40 - Repair
Charge Pressure Relief Valve Inspection/Replacement
Forward and Reverse Position Sensors
Forward and Reverse Pedals Assembly
Transmission Control Unit (TCU) Removal and Installation (Cab)
Transmission Control Unit (TCU) Removal and Installation (Open Station)
Section 65 - POWER TRAIN—POWRREVERSER
Group 05 - Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10 - Component Location
Tunnel and Transmission Case
PRT Clutch
Drive/Pinion Shaft
4 Speed Gear Shaft
4 Speed Gear Shift
Range Shift
PRT Pedal and Shift Linkage
PRT Valve
Group 15 - Theory of Operation
PRT Control Valve Operation
PRT Clutch Operation—Forward
PRT Clutch Operation—Reverse
Transmission Operation
Group 20 - Diagnostics
PowrReverser (PRT) Power Train
Group 25 - Troubleshooting
PowrReverser (PRT) Troubleshooting
Group 30 - Tests and Adjustments
PRT Clutch Linkage Adjustment and Test
PRT Hydraulic Pressure Tests
Group 35 - Repair
PRT Clutch Pedal and Linkage Removal and Installation
PRT Shift/Clutch Valve Removal and Installation
PRT Machine Splitting (Rear)
PRT Traction Clutch Removal and Installation
PRT Traction Clutch Disassembly and Assembly
Transmission Gear Set Removal and Installation
Section 70 - POWER TRAIN—FINAL DRIVE
Group 05 - Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Material
Group 10 - Component Location
Transmission
Main and Driven Shafts
Drive/Pinion Shaft (eHydro™)
Drive/Pinion Shaft (PRT)
4 Speed Gear Shaft (PRT)
Range Shift
Differential Assembly
Rear Axle and Final Drive
Brake Assembly
PTO Clutch/Brake Assembly
Rear PTO Shaft
Rear and Mid PTO Shafts
Rear and Mid PTO Shift Assembly
Transmission Housing
Front Drive (For MFWD)
MFWD Front Axle Housing and Differential
MFWD Final Drive
Group 15 - Theory of Operation
Range Transmission—eHydro
Range Transmission—PRT
Differential Power Flow and Lock
MFWD Power Operation
MFWD Power Flow
Group 20 - Diagnostics
PTO Diagnostics Table
Final Drive Diagnosis
Group 25 - Troubleshooting
Troubleshooting Table
Group 30 - Final Drive Troubleshooting
Final Drive Symptom Diagnosis
Differential Lock
Group 35 - Tests and Adjustments
Specifications
Differential Pinion Shaft Adjustment
Differential Backlash Adjustment
Transmission Range Adjustment
PTO Selector Cable Adjustment
Differential Lock Cable Adjustment
MFWD Cable Adjustment
Group 40 - Repair
Specifications
MFWD Output Shaft
Speed Range Transmission—eHydro™
Main Gear Disassembly/Assembly
Assemble Range Transmission—eHydro™
Final Drive Removal
Final Drive Installation
Final Drive Disassembly, Inspection, and Assembly
Differential Lock Fork
Differential Removal and Installation
MFWD Drive Shaft Removal and Installation
MFWD Removal and Installation
MFWD Final Drive Cover
MFWD Spindle Shaft
MFWD Final Drive Housing
Spindle Housing
MFWD Differential
Pinion Depth Setup and Adjustment
Group 45 - PTO Theory of Operation
PTO Clutch and Brake Theory of Operation
Power Transmission—Rear PTO
Power Transmission—Mid PTO
Group 50 - PTO Repair
PTO Drive Shaft and Gears
Rear and Mid PTO Shifter
PTO Clutch and Brake
Mid PTO
Section 80 - HYDRAULICS
Group 05 - Specifications
Hydraulic Specifications
Repair Specifications
Torque Specifications
Essential or Recommended Tools
Group 10 - Component Location
Hydraulic System (Cab)—eHydro Transmission
Hydraulic System (Open Station)—eHydro Transmission (—OCT 2014)
Hydraulic System (Open Station)—eHydro Transmission (OCT 2014—)
Hydraulic System—PowrReverser Transmission
Hydraulic Gear Pump
Rockshaft Piston, Rod, and Rate of Drop Valve
Rockshaft Control Valve, Plunger Assembly and Controls
Rockshaft and Lift Arms (Exploded View)
SCV Components
SCV Cable Control Components
SCV and Rockshaft System Components
Diverter Valve Components
Diverter Valve Components (OCT 2014—)
Group 15 - Schematics
Steering System Schematics
3rd EH Valve Schematics (OCT —2014)
3rd EH Valve Schematics (Cab)(OCT 2014—)
4th, and 5th SCV Schematics (Open Station)
3rd, 4th, and 5th SCV Schematics (OCT —2014)
3rd, 4th, and 5th SCV Schematics (Open Station) (OCT 2014—)
Diverter Valve Schematic
Group 20 - Theory of Operation
eHydro™ Hydraulic Operation
PowrReverser™ Hydraulic Operation
PTO Clutch Operation
PTO Valve Operation
Rockshaft Operation
Diverter Valve (Option)
Group 25 - Troubleshooting
Hydrostatic (eHydro) Troubleshooting
Rockshaft Hydraulics
Group 30 - Tests and Adjustments
Multi-Function Lever Cable Adjustment
Hydraulic System Bleed Procedure
Rate of Drop/Stop Valve Adjustment
Lift Arms Adjustment
System Pressure/Flow Test
System Pressure Adjustment
Steering Pressure Test
PTO Clutch Pressure Test
Rockshaft Cable Adjustment
Rockshaft Lift Cycle Test
Rockshaft Leakage Test
Rockshaft Position Feedback Linkage Adjustment
Group 35 - Repair
Diverter Valve Removal and Installation
Hydraulic Gear Pump Removal and Installation
Rockshaft Removal and Installation (Open Station)
Rockshaft Removal and Installation (Cab)
Rockshaft Disassembly and Assembly
Rockshaft Lift Arms Removal and Installation
Selective Control Valve (SCV) Removal and Installation (Open Station)
Selective Control Valve (SCV) Removal and Installation (Cab)
3rd EH Selective Control Valve (SCV) Removal and Installation (Cab) (OCT 2014—)
3rd EH Selective Control Valve (SCV) Removal and Installation (Open Station) (OCT 2014—)
Section 90 - STEERING
Group 05 - Specifications
Steering
Torque Specifications
Essential or Recommended Tools
Group 10 - Component Location
Steering System Components, eHydro™
Steering System Components, PowrReverser™
Steering System Schematic—eHydro
Steering System Schematics, PowrReverser™
Group 15 - Theory of Operation
eHydro Model
PowrReverser™ Model
Group 20 - Diagnostics
Steering System Check
Steering Operation
Group 25 - Tests and Adjustments
Steering Pressure Check
Steering System Test
Toe-in Adjustment MFWD
Group 30 - Repair
Steering Cylinder Removal and Installation MFWD
Steering Wheel Removal and Installation
Tilt Steering Mechanism Removal and Installation
Steering Control Unit (SCU) Removal and Installation (Cab)
Steering Control Unit (SCU) Removal and Installation (Open Station)
Tie Rod Removal and Installation MFWD
Section 100 - BRAKES
Group 05 - Specifications
Brakes
Transaxle Oil
Torque Specifications
Group 10 - Component Location
Brake Pedals and Linkage (Cab)—eHydro Transmission
Brake Pedals and Linkage (Open Station)—eHydro Transmission
Brake Pedals and Linkage—PRT
Brake Assembly
Brake Housing
Park Brake Linkage—North America
Park Brake Linkage—Export
Group 15 - Theory of Operation
Brakes
Group 20 - Diagnostics
Brake Pedals and Linkage Checks
Brake Operation Problems
Internal Components
Group 25 - Tests and Adjustments
Brake Pedal Adjustment—eHydro Transmission
Brake Pedal Adjustment—PowrReverser Transmission
Brake Switch Adjustment
Parking Brake Adjustment
Group 30 - Repair
Brake Pedal and Linkage Removal and Installation (Cab)
Brake Pedal and Linkage Removal and Installation (Open Station)
Brake Shaft Removal and Installation
Brake Disassembly and Inspection
Brake Assemble
Section 110 - HVAC
Group 05 - Specifications
Air Conditioner Specifications
Group 10 - Tools and Materials
Service Equipment and Tools
Other Material
Service Parts Kits
Group 15 - General Information
System Information
Refrigerant Oil Information
Determine Correct Refrigerant Oil Charge
Group 20 - Tests and Adjustments
Heater Temperature Control Cable Adjustment
Air Conditioner Temperature Control Switch Cable Adjustment
Compressor Shaft Seal Leakage Test
Compressor Clutch Hub Clearance Check
Evaporator/Heater Core Leak Test
Compressor Oil Charge Check
Add Refrigerant Oil to System
Recover/Recycle Refrigerant
Air Conditioner Receiver/Dryer
Section 120 - MISCELLANEOUS
Group 05 - Specifications
Cab Specifications
Essential or Recommended Tools
Other Material
Group 10 - Repair
Battery Removal and Installation
Bus Bar Fuse
Cab Removal and Installation
Cab Door Removal and Installation
Cab Outer Roof Removal and Installation
Center Link Bracket Removal and Installation
Cleaning Cab Air Filter
Cowl Panel Removal and Installation (Cab)
Cowl Panel Removal and Installation (Open Station)—eHydro Transmission
Cowl Panel Removal and Installation (Open Station)—PowrReverser Transmission
Control Panel Removal and Installation (Cab)
Control Panel Removal and Installation (Open Station)—eHydro Transmission
Control Panel Removal and Installation (Open Station)—PowrReverser Transmission
Fuel Tank Removal and Installation (Cab)
Fuel Tank Removal and Installation (Open Station)
Fuse Panel Cover Removal and Installation
Battery Fusible Link
Headliner Removal and Installation
Hood Removal and Installation (Cab and Open Station)
Operator Platform Removal and Installation—eHydro Transmission
Operator Platform Removal and Installation—PowrReverser Transmission
PRT Lever Removal and Installation
Rear Fenders Removal and Installation (Cab)
Rear Fenders Removal and Installation (Open Station)
Right-Side Control Console Removal and Installation (Cab)
Right-Side Control Console Removal and Installation (Open Station)
Left-Side Control Console Removal and Installation (Cab)
Roll Over Protection System (ROPS)
Seat and Support Removal and Installation—Deluxe (Cab)
Seat and Support Removal and Installation—Standard (Cab)
Seat and Support Removal and Installation (Open Station)
Seat Closeout Removal and Installation (Open Station)—eHydro Transmission
Seat Closeout Removal and Installation (Open Station)—PowrReverser Transmission
Three Point Hitch Removal and Installation
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
Size: 68.59 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Compact Utility Tractor
Type of Manual: Diagnostic And Repair Manual
Model: John Deere 3033R 3038R 3039R 3045R 3046R Compact Utility Tractor
Part Number: TM130619
Publication Date: 2014
Number of Pages: 1308 Pages
Contents:
FOREWORD
Section 10 - GENERAL INFORMATION
Group 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator Manuals for ISOBUS Implements
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Dispose of Waste Properly
Section 20 - SPECIFICATIONS AND INFORMATION
Group 05 - General Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Gasket Sealant Application
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Group 10 - Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Engine Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Transmission and Hydraulic Oil
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Group 15 - Serial Number Locations
Serial Numbers
Machine Product Identification Number
Engine Serial Number
Section 25 - DIAGNOSTIC TROUBLE CODES
Group 05 - General References
Diagnostic Trouble Codes Overview
Recall, Record, and Clear Codes
Erroneous Diagnostic Trouble Codes
Group 10 - Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes
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PTH 003509.01 - Sensor Supply Voltage Data Valid but Below Normal Operational Range - Most Severe Level
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PTH 523590.16 - Machine Drive Forward Pedal Data Valid but Above Normal Operating Range - Moderately Severe Level
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PTH 524254.03 - Transmission Enable Output Voltage Above Normal, or Shorted to High Source
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Group 15 - Instrument Cluster Control (ICC) Diagnostic Trouble Codes
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ICC 002368.05 - Left Turn Signal Lights Current Below Normal or Open Circuit
ICC 002368.06 - Left Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002370.05 - Right Turn Signal Lights Current Below Normal or Open Circuit
ICC 002370.06 - Right Turn Signal Lights Current Above Normal or Grounded Circuit
ICC 002392.05 - Alarm Horn Current Below Normal or Open Circuit
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ICC 002808.03 - Keypad Voltage Above Normal, or Shorted to High Source
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Group 20 - Engine Control Unit (ECU) Diagnostic Trouble Codes
ECU - Non-Tractor ECU Codes
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Section 30 - ENGINE—DIESEL
Group 05 - Specifications
Engine Information
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Service Equipment and Tools
Other Materials
Group 10 - Component Location
Air Cleaner and Intake Components
Turbocharge Components
Fuel Supply Components
Group 15 - Theory of Operation
Fuel System Operation
Cooling System Operation
Air Intake System
Turbocharger Operation
Lubrication System Operation
Group 20 - Diagnostics
Engine Troubleshooting
Engine Oil Diagnostics
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Engine Starting Problem
Engine Operation Poor
Engine Oil Pressure Low
Coolant Temperature Abnormal
Coolant in Oil or Oil in Coolant
Turbocharger Failure Analysis
Diagnostic Table
Check for Head Gasket Failures
Group 25 - Tests and Adjustments
Check Air Intake System
Air Restriction Indicator Test
Check for Intake and Exhaust Restrictions
Fan/Alternator Drive Belt Adjustment
A/C Compressor Belt Adjustment
Throttle Cable Adjustment
Low Idle Adjustment
Exhaust Valve Actuator Rod Adjustment
Thermostat Opening Test
Cylinder Compression Test
Valve Clearance Adjustment
Valve Lift Check
Radiator Bubble Test
Radiator Pressure Cap Test
Cooling System Pressure Test
Engine Oil Pressure Test
Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)
Engine Oil Consumption
Fuel System Leakage Test
Bleed Fuel System
Fuel Supply Pump Pressure Test
Injection Pump Timing (EPA Engines)
Fuel Injection Nozzle Test
Check for Exhaust Air Leaks (Turbocharger)
Turbocharger Oil Seal Leak Check
Turbocharger Waste Gate Test
Turbocharger Inspection
Crankshaft End Play Check
Timing Gear Backlash Check
Camshaft End Play Check
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft Main Bearing Clearance Check
Group 30 - Repair
Engine Control Unit (ECU) Removal and Installation (Cab)
Engine Control Unit (ECU) Removal and Installation (Open Station)
Thermostat Removal and Installation
Water Pump Removal and Installation
Fuel Filter/Water Separator 3TNV
Secondary Fuel Filter 3TNV
Fuel Injection Pump
Fuel Injection Nozzles
Intake Manifold
Turbocharger Removal and Installation
Exhaust Manifold
Exhaust Valve Actuator
Starting Motor Removal and Installation
Rocker Arm Assembly
Cylinder Head and Valves Removal and Installation
Cylinder Head and Valves Disassembly and Assembly
Valve Seats
Valve Recession
Valve Guides
Valve Springs
Grind Valve Seats
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Piston and Connecting Rod
Piston Inspection
Cylinder Bore
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Crankshaft and Main Bearings
Flywheel and Coupling
Camshaft
Camshaft Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Crankcase Housing Extension
Oil Pump (Engines 3TNV8x-JT, -MJT)
Oil Pump (Engines 3TNV8x-BJT, -BMJT, -BXJT)
Section 40 - ELECTRICAL - NORTH AMERICA
Group 05 - General Information
Reading Electrical Schematics
Theory of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors for 12-Volt Circuits
Group 10 - Specifications
System Specifications
Essential or Recommended Tools
Other Materials
Group 15 - Component Location
A1 Display Panel Signal Component Location
TCU J1 Transmission Control Unit (TCU) Component Location
W1 Chassis Wiring Harness Component Location (Front) (Open Station)
W1 Chassis Wiring Harness Component Location (Rear) (Open Station)
W2 Chassis Wiring Harness Component Location (Front) (Open Station)—PowrReverser Transmission
W2 Chassis Wiring Harness Component Location (Rear) (Open Station)—PowrReverser Transmission
W3 Fender Wiring Harness Component Location (Open Station)
W4 Hood Wiring Harness Component Location
W5 Grille Wiring Harness Component Location
W6 HST Valve Wiring Harness Component Location
W7 Chassis Wiring Harness Component Location (Cab)
W8 Lower Wiring Harness Component Location (Cab)
W9 Upper Wiring Harness Component Location (Cab)
W10 Diverter Valve Jumper Harness Component Location
W11 3rd EH Wiring Harness Component Location (Open Station) (—OCT 2014)
W11 3rd EH Wiring Harness Component Location (Open Station) (OCT 2014—)
W12 Load Center Harness Component Location (Cab)
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)(—OCT 2014)
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)(OCT 2014—)
W16 Fender Wiring Harness Component Location (Open Station)—PowrReverser Transmission
W17 Diverter Wiring Harness Component Location (Open Station)
W18 Diverter Wiring Harness Component Location (Cab)
Chassis Harness Interconnect Component Location
Engine Control Unit (ECU) Component Location
Load Center Harness Connector Identification
Group 20 - Schematics and Harnesses
Schematic and Wiring Harness Legend
Main Wiring Schematic (Open Station)
Main Wiring Schematic (Open Station)—PowrReverser Transmission
Main Wiring Schematic (Cab)
Upper Wiring Schematic (Cab)
3rd SCV Function Wiring Schematic (Cab) (—OCT 2014)
3rd SCV Function Wiring Schematic (Cab) (OCT 2014—)
3rd SCV Function Wiring Schematic (Open Station) (—OCT 2014)
3rd SCV Function Wiring Schematic (Open Station) (OCT 2014—)
W1 Chassis Wiring Harness (Open Station)
W2 Chassis Wiring Harness (Open Station)—PowrReverser Transmission
W3 Fender Wiring Harness (Open Station)
W4 Hood Harness
W5 Grille Wiring Harness
W6 HST Valve Wiring Harness
W7 Chassis Wiring Harness (Cab)
W8 Lower Wiring Harness (Cab)
W9 Upper Wiring Harness (Cab)
W9 Upper Wiring Harness Relay Block (Cab)
W10 Diverter Valve Jumper Harness
W11 3rd EH Wiring Harness (Open Station) (—OCT 2014)
W11 3rd EH Wiring Harness (Open Station) (OCT 2014—)
W12 Load Center Harness (Cab)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab) (—OCT 2014)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab) (OCT 2014—)
W14 Seat Switch Jumper Harness (Cab)
W15 Seat Switch Jumper Harness (Open Station)
W16 Fender Wiring Harness (Open Station)—PowrReverser Transmission
W17 Diverter Wiring Harness (Open Station)
W18 Diverter Wiring Harness (Cab)
Group 30 - Operation and Diagnostics
Power Circuit Operation
Cranking Circuit Operation
Fuel Supply/Engine Shutoff Circuit Operation
Charging Circuit Operation
Tachometer Circuit Operation
Hour Meter Circuit Operation
Speedometer Circuit Operation
Fuel Gauge Circuit Operation
Rear and Mid PTO Circuit Operation
MFWD Circuit Operation
Light Circuit Operation
HVAC Circuit Operation
Wiper and Washer Circuit Operation
Radio Circuit Operation
Display Panel LCD Message
Dash Panel Module Circuit Operation
Forward Drive Circuit Operation
Reverse Drive Circuit Operation
Cruise Control Module Circuit Operation
Diverter Valve Circuit Operation (Option)
Diverter Valve Circuit Electrical Schematic (Option)
Air Ride Seat Circuit Operation (Option)
Air Ride Seat Circuit Schematic (Option)
Group 35 - Tests and Adjustments
Ground Circuit Test
Battery Voltage
Battery—Charge
Battery—Load Test
Alternator Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test
Fuse Test
Manifold Heater Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Relay Test
Key Switch Test
Sensing Switch Test
Rear PTO Switch Test
Rear PTO Solenoid Test
Seat Switch Test
Air Ride Seat Switch Test
Front Wiper/Washer Switch Test
Rear Wiper/Washer Switch Test
Beacon Lamp Switch Test
Dome Light Switch Test
Door Switch Test
Fan Speed Switch Test
Diverter Valve Switch Test
A/C Temperature Control Switch Test
Brake and Park Brake Switch Test
Air Filter Restriction Switch Test
Fuel Gauge Sensor Test
Fuel Shutoff Solenoid Test
A/C (HVAC) Switch Test
Rear Work Light Switch Test
Diode Test
Proportional Drive Solenoid Test
Horn Switch Test
HST Proportional Solenoid Test
Test Kit
Throttle Position Sensor Test and Adjustment
Forward and Reverse Pedal Sensor Test and Adjustment
MFWD Speed Sensor Test
Section 50 - ELECTRICAL - EEC
Group 05 - European Electrical Section
European Electrical Theory
Group 10 - Specifications
System Specifications
Essential or Recommended Tools
Other Material
Group 15 - Component Location
A1 Display Panel Signal Component Location—EEC
TCU J1 Transmission Control Unit (TCU) Component Location—EEC
W1 Chassis Wiring Harness Component Location (Front) (Open Station)—EEC
W1 Chassis Wiring Harness Component Location (Rear) (Open Station)—EEC
W2 Chassis Wiring Harness Component Location (Front) (Open Station)—PowrReverser Transmission—EEC
W2 Chassis Wiring Harness Component Location (Rear) (Open Station)—PowrReverser Transmission—EEC
W3 Fender Wiring Harness Component Location (Open Station)—EEC
W4 Hood Wiring Harness Component Location—EEC
W5 Grille Wiring Harness Component Location—EEC
W6 HST Valve Wiring Harness Component Location—EEC
W7 Chassis Wiring Harness Component Location (Cab)—EEC
W8 Lower Wiring Harness Component Location (Cab)—EEC
W9 Upper Wiring Harness Component Location (Cab)—EEC
W10 Diverter Valve Jumper Harness Component Location—EEC
W11 3rd EH Wiring Harness Component Location (Open Station)—EEC
W12 Load Center Harness Component Location (Cab)—EEC
W13 3rd EH, Diverter, Creep to REPO Harness Component Location (Cab)—EEC
W16 Fender Wiring Harness Component Location (Open Station)—PowrReverser Transmission—EEC
W17 Diverter Wiring Harness Component Location (Open Station)—EEC
W19 Seven-Pin Trailer Connector Wiring Harness Component Location (Cab)—EEC
Chassis Harness Interconnect Component Location—EEC
Load Center Component Location—EEC
Group 20 - Schematics and Harnesses
Schematic and Wiring Harness Legend—EEC
Main Wiring Schematic (Open Station)—EEC
Main Wiring Schematic (Open Station)—PowrReverser Transmission—EEC
Upper Wiring Schematic (Cab)—EEC
3rd SCV Function Wiring Schematic (Cab)—EEC (—OCT 2014)
3rd SCV Function Wiring Schematic (Cab)—EEC (OCT 2014—)
3rd SCV Function Wiring Schematic (Open Station)—EEC (—OCT 2014)
3rd SCV Function Wiring Schematic (Open Station)—EEC (OCT 2014—)
W1 Chassis Wiring Harness (Open Station)—EEC
W2 Chassis Wiring Harness (Open Station)—PowrReverser Transmission—EEC
W3 Fender Wiring Harness (Open Station)—EEC
W4 Hood Wiring Harness—EEC
W5 Grill Wiring Harness—EEC
W6 HST Valve Wiring Harness—EEC
W7 Chassis Wiring Harness (Cab)—EEC
W8 Lower Wiring Harness (Cab)—EEC
W9 Upper Wiring Harness (Cab)—EEC
W9 Upper Wiring Harness Relay Block (Cab)—EEC
W10 Diverter Valve Jumper Harness—EEC
W11 3rd EH Wiring Harness (Open Station)—EEC (—2014)
W11 3rd EH Wiring Harness (Open Station)—EEC (2014—)
W12 Load Center Harness (Cab)—EEC
W13 3rd EH, Diverter, Creep to REPO Harness (Cab)—EEC (—2014)
W13 3rd EH, Diverter, Creep to REPO Harness (Cab)—EEC (2014—)
W14 Seat Switch Jumper Harness (Cab)—EEC
W15 Seat Switch Jumper Harness (Open Station)—EEC
W16 Fender Wiring Harness (Open Station)—PowrReverser Transmission—EEC
W17 Diverter Wiring Harness (Open Station)—EEC
W18 Diverter Wiring Harness (Cab)—EEC
W19 Seven Pin Trailer Connector Wiring Harness (Cab)—EEC
Group 25 - Operation and Diagnostics
Power Circuit Operation—EEC
Cranking Circuit Operation—EEC
Manifold Heater Circuit Operation—EEC
Fuel Supply/Engine Shutoff Circuit Operation—EEC
Charging Circuit Operation—EEC
Tachometer Circuit Operation—EEC
Hour Meter Circuit Operation—EEC
Speedometer Circuit Operation—EEC
Fuel Gauge Circuit Operation—EEC
PTO Circuit Operation—EEC
Dash Panel Module Circuit Operation—EEC
Display Panel LCD Message—EEC
Display Panel Operation—EEC
Forward Drive Circuit Operation—EEC
Reverse Drive Circuit Operation—EEC
Section 55 - ELECTRONIC CONTROL UNITS
Group 05 - General References
Electronic Control Units - Summary of References
Keep Electronic Control Unit Connectors Clean
Approved Software for Control Units
CAN Bus Message Structure
Servicing Electronic Control Units
Group 10 - Theory of Operation
CAN Bus Theory of Operation
Group 15 - Programing and Calibrations
Programming Procedure
Obtain Software Payload
Program Control Unit
Obtain Software Payload
Program Control Unit
Rolling Tire Circumference—Calibration
Power Train Hydrostatic (PTH) Control Unit—System Calibration
Group 20 - Test and Adjustments
CAN Bus Terminator Test
Status/Beep Address
Address Description
Operate Beep Mode Supported Controls
Harness / Connection Check
Address Description
Operate Beep Mode Supported Controls
Harness / Connection Check
CAN Network Voltage Checks
CAN Communication Fault Checks
Troubleshooting Electronic Controllers
Troubleshooting Control Unit Programming
Troubleshooting Unresolved Problems
Group 25 - Diagnostic Addresses
Control Unit Addresses—Access
Entering Diagnostic and Calibration Modes
Diagnostic Addresses—Power Train Hydrostatic (PTH) Controller
Diagnostic Addresses—Instrument Cluster Control (ICC) Controller
Diagnostic Addresses—Engine Control Unit (ECU) Controller
Section 60 - POWER TRAIN—HYDROSTATIC
Group 05 - Specifications
General
Hydrostatic Pump
Hydrostatic Motor
Torque Specifications
Special or Essential Tools
Other Materials
Group 10 - Component Location
Transmission (eHydro™)
eHydro™ Transmission Components
eHydro™ Center Plate Components
Drive Shaft
Front Drive
Group 15 - Schematics
Steering/Charge Pump Circuit Schematic, eHydro™ Transmission
Group 20 - Theory of Operation
eHydro Transmission Operation
Range Transmission Power Flow
Group 25 - Diagnostics
Hydrostatic (HST) Power Train
Group 30 - Troubleshooting
Troubleshooting
Group 35 - Tests and Adjustments
Hydrostatic High Pressure Relief Test
Charge Pump Pressure Test and Adjustment
Group 40 - Repair
Charge Pressure Relief Valve Inspection/Replacement
Forward and Reverse Position Sensors
Forward and Reverse Pedals Assembly
Transmission Control Unit (TCU) Removal and Installation (Cab)
Transmission Control Unit (TCU) Removal and Installation (Open Station)
Section 65 - POWER TRAIN—POWRREVERSER
Group 05 - Specifications
Specifications
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Group 10 - Component Location
Tunnel and Transmission Case
PRT Clutch
Drive/Pinion Shaft
4 Speed Gear Shaft
4 Speed Gear Shift
Range Shift
PRT Pedal and Shift Linkage
PRT Valve
Group 15 - Theory of Operation
PRT Control Valve Operation
PRT Clutch Operation—Forward
PRT Clutch Operation—Reverse
Transmission Operation
Group 20 - Diagnostics
PowrReverser (PRT) Power Train
Group 25 - Troubleshooting
PowrReverser (PRT) Troubleshooting
Group 30 - Tests and Adjustments
PRT Clutch Linkage Adjustment and Test
PRT Hydraulic Pressure Tests
Group 35 - Repair
PRT Clutch Pedal and Linkage Removal and Installation
PRT Shift/Clutch Valve Removal and Installation
PRT Machine Splitting (Rear)
PRT Traction Clutch Removal and Installation
PRT Traction Clutch Disassembly and Assembly
Transmission Gear Set Removal and Installation
Section 70 - POWER TRAIN—FINAL DRIVE
Group 05 - Specifications
General Specifications
Repair Specifications
Torque Specifications
Special or Essential Tools
Other Material
Group 10 - Component Location
Transmission
Main and Driven Shafts
Drive/Pinion Shaft (eHydro™)
Drive/Pinion Shaft (PRT)
4 Speed Gear Shaft (PRT)
Range Shift
Differential Assembly
Rear Axle and Final Drive
Brake Assembly
PTO Clutch/Brake Assembly
Rear PTO Shaft
Rear and Mid PTO Shafts
Rear and Mid PTO Shift Assembly
Transmission Housing
Front Drive (For MFWD)
MFWD Front Axle Housing and Differential
MFWD Final Drive
Group 15 - Theory of Operation
Range Transmission—eHydro
Range Transmission—PRT
Differential Power Flow and Lock
MFWD Power Operation
MFWD Power Flow
Group 20 - Diagnostics
PTO Diagnostics Table
Final Drive Diagnosis
Group 25 - Troubleshooting
Troubleshooting Table
Group 30 - Final Drive Troubleshooting
Final Drive Symptom Diagnosis
Differential Lock
Group 35 - Tests and Adjustments
Specifications
Differential Pinion Shaft Adjustment
Differential Backlash Adjustment
Transmission Range Adjustment
PTO Selector Cable Adjustment
Differential Lock Cable Adjustment
MFWD Cable Adjustment
Group 40 - Repair
Specifications
MFWD Output Shaft
Speed Range Transmission—eHydro™
Main Gear Disassembly/Assembly
Assemble Range Transmission—eHydro™
Final Drive Removal
Final Drive Installation
Final Drive Disassembly, Inspection, and Assembly
Differential Lock Fork
Differential Removal and Installation
MFWD Drive Shaft Removal and Installation
MFWD Removal and Installation
MFWD Final Drive Cover
MFWD Spindle Shaft
MFWD Final Drive Housing
Spindle Housing
MFWD Differential
Pinion Depth Setup and Adjustment
Group 45 - PTO Theory of Operation
PTO Clutch and Brake Theory of Operation
Power Transmission—Rear PTO
Power Transmission—Mid PTO
Group 50 - PTO Repair
PTO Drive Shaft and Gears
Rear and Mid PTO Shifter
PTO Clutch and Brake
Mid PTO
Section 80 - HYDRAULICS
Group 05 - Specifications
Hydraulic Specifications
Repair Specifications
Torque Specifications
Essential or Recommended Tools
Group 10 - Component Location
Hydraulic System (Cab)—eHydro Transmission
Hydraulic System (Open Station)—eHydro Transmission (—OCT 2014)
Hydraulic System (Open Station)—eHydro Transmission (OCT 2014—)
Hydraulic System—PowrReverser Transmission
Hydraulic Gear Pump
Rockshaft Piston, Rod, and Rate of Drop Valve
Rockshaft Control Valve, Plunger Assembly and Controls
Rockshaft and Lift Arms (Exploded View)
SCV Components
SCV Cable Control Components
SCV and Rockshaft System Components
Diverter Valve Components
Diverter Valve Components (OCT 2014—)
Group 15 - Schematics
Steering System Schematics
3rd EH Valve Schematics (OCT —2014)
3rd EH Valve Schematics (Cab)(OCT 2014—)
4th, and 5th SCV Schematics (Open Station)
3rd, 4th, and 5th SCV Schematics (OCT —2014)
3rd, 4th, and 5th SCV Schematics (Open Station) (OCT 2014—)
Diverter Valve Schematic
Group 20 - Theory of Operation
eHydro™ Hydraulic Operation
PowrReverser™ Hydraulic Operation
PTO Clutch Operation
PTO Valve Operation
Rockshaft Operation
Diverter Valve (Option)
Group 25 - Troubleshooting
Hydrostatic (eHydro) Troubleshooting
Rockshaft Hydraulics
Group 30 - Tests and Adjustments
Multi-Function Lever Cable Adjustment
Hydraulic System Bleed Procedure
Rate of Drop/Stop Valve Adjustment
Lift Arms Adjustment
System Pressure/Flow Test
System Pressure Adjustment
Steering Pressure Test
PTO Clutch Pressure Test
Rockshaft Cable Adjustment
Rockshaft Lift Cycle Test
Rockshaft Leakage Test
Rockshaft Position Feedback Linkage Adjustment
Group 35 - Repair
Diverter Valve Removal and Installation
Hydraulic Gear Pump Removal and Installation
Rockshaft Removal and Installation (Open Station)
Rockshaft Removal and Installation (Cab)
Rockshaft Disassembly and Assembly
Rockshaft Lift Arms Removal and Installation
Selective Control Valve (SCV) Removal and Installation (Open Station)
Selective Control Valve (SCV) Removal and Installation (Cab)
3rd EH Selective Control Valve (SCV) Removal and Installation (Cab) (OCT 2014—)
3rd EH Selective Control Valve (SCV) Removal and Installation (Open Station) (OCT 2014—)
Section 90 - STEERING
Group 05 - Specifications
Steering
Torque Specifications
Essential or Recommended Tools
Group 10 - Component Location
Steering System Components, eHydro™
Steering System Components, PowrReverser™
Steering System Schematic—eHydro
Steering System Schematics, PowrReverser™
Group 15 - Theory of Operation
eHydro Model
PowrReverser™ Model
Group 20 - Diagnostics
Steering System Check
Steering Operation
Group 25 - Tests and Adjustments
Steering Pressure Check
Steering System Test
Toe-in Adjustment MFWD
Group 30 - Repair
Steering Cylinder Removal and Installation MFWD
Steering Wheel Removal and Installation
Tilt Steering Mechanism Removal and Installation
Steering Control Unit (SCU) Removal and Installation (Cab)
Steering Control Unit (SCU) Removal and Installation (Open Station)
Tie Rod Removal and Installation MFWD
Section 100 - BRAKES
Group 05 - Specifications
Brakes
Transaxle Oil
Torque Specifications
Group 10 - Component Location
Brake Pedals and Linkage (Cab)—eHydro Transmission
Brake Pedals and Linkage (Open Station)—eHydro Transmission
Brake Pedals and Linkage—PRT
Brake Assembly
Brake Housing
Park Brake Linkage—North America
Park Brake Linkage—Export
Group 15 - Theory of Operation
Brakes
Group 20 - Diagnostics
Brake Pedals and Linkage Checks
Brake Operation Problems
Internal Components
Group 25 - Tests and Adjustments
Brake Pedal Adjustment—eHydro Transmission
Brake Pedal Adjustment—PowrReverser Transmission
Brake Switch Adjustment
Parking Brake Adjustment
Group 30 - Repair
Brake Pedal and Linkage Removal and Installation (Cab)
Brake Pedal and Linkage Removal and Installation (Open Station)
Brake Shaft Removal and Installation
Brake Disassembly and Inspection
Brake Assemble
Section 110 - HVAC
Group 05 - Specifications
Air Conditioner Specifications
Group 10 - Tools and Materials
Service Equipment and Tools
Other Material
Service Parts Kits
Group 15 - General Information
System Information
Refrigerant Oil Information
Determine Correct Refrigerant Oil Charge
Group 20 - Tests and Adjustments
Heater Temperature Control Cable Adjustment
Air Conditioner Temperature Control Switch Cable Adjustment
Compressor Shaft Seal Leakage Test
Compressor Clutch Hub Clearance Check
Evaporator/Heater Core Leak Test
Compressor Oil Charge Check
Add Refrigerant Oil to System
Recover/Recycle Refrigerant
Air Conditioner Receiver/Dryer
Section 120 - MISCELLANEOUS
Group 05 - Specifications
Cab Specifications
Essential or Recommended Tools
Other Material
Group 10 - Repair
Battery Removal and Installation
Bus Bar Fuse
Cab Removal and Installation
Cab Door Removal and Installation
Cab Outer Roof Removal and Installation
Center Link Bracket Removal and Installation
Cleaning Cab Air Filter
Cowl Panel Removal and Installation (Cab)
Cowl Panel Removal and Installation (Open Station)—eHydro Transmission
Cowl Panel Removal and Installation (Open Station)—PowrReverser Transmission
Control Panel Removal and Installation (Cab)
Control Panel Removal and Installation (Open Station)—eHydro Transmission
Control Panel Removal and Installation (Open Station)—PowrReverser Transmission
Fuel Tank Removal and Installation (Cab)
Fuel Tank Removal and Installation (Open Station)
Fuse Panel Cover Removal and Installation
Battery Fusible Link
Headliner Removal and Installation
Hood Removal and Installation (Cab and Open Station)
Operator Platform Removal and Installation—eHydro Transmission
Operator Platform Removal and Installation—PowrReverser Transmission
PRT Lever Removal and Installation
Rear Fenders Removal and Installation (Cab)
Rear Fenders Removal and Installation (Open Station)
Right-Side Control Console Removal and Installation (Cab)
Right-Side Control Console Removal and Installation (Open Station)
Left-Side Control Console Removal and Installation (Cab)
Roll Over Protection System (ROPS)
Seat and Support Removal and Installation—Deluxe (Cab)
Seat and Support Removal and Installation—Standard (Cab)
Seat and Support Removal and Installation (Open Station)
Seat Closeout Removal and Installation (Open Station)—eHydro Transmission
Seat Closeout Removal and Installation (Open Station)—PowrReverser Transmission
Three Point Hitch Removal and Installation
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
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