John Deere 3032E 3036E 3038E Compact Utility Tractor Diagnostic And Repair Manual TM100619

[Martin Welker]

Download this document, you need 1050 Gallons

John Deere 3032E 3036E 3038E Compact Utility Tractor Diagnostic And Repair Manual TM100619
Size: 34.65 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine:
Type of Manual: Diagnostic And Repair Manual
Model: John Deere 3032E 3036E 3038E Compact Utility Tractor
Serial Number: 010001-609999
Part Number: TM100619
Publication Date: 2011
Number of Pages: 759 Pages

Contents:
FOREWORD
Section 10 - SAFETY
Group 05 - Safety
Recognize Safety Information
Understand Signal Words
Replace Safety Signs
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Prevent Battery Explosions
Prevent Acid Burns
Wear Protective Clothing
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Service Machines Safely
Use Proper Tools
Park Machine Safely
Support Machine Properly
Use Proper Lifting Equipment
Work in Clean Area
Protect Against High Pressure Spray
Illuminate Work Area Safely
Work In Ventilated Area
Remove Paint Before Welding or Heating
Avoid Harmful Asbestos Dust
Service Tires Safely
Stay Clear of Rotating Drivelines
Service Cooling System Safely
Dispose of Waste Properly
Handle Chemical Products Safely
Live With Safety
Section 20 - SPECIFICATIONS AND INFORMATION
Group 05 - General Specifications
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Gasket Sealant Application
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Group 10 - Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Diesel Engine Oil
Diesel Engine Break-In Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Grease
Transmission and Hydraulic Oil
Heavy Duty Diesel Engine Coolant
Group 15 - Serial Number Locations
Serial Numbers
Machine Product Identification Number
Engine Serial Number
Section 30 - ENGINE—DIESEL
Group 05 - Specifications
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Service Equipment and Tools
Other Materials
Group 10 - Component Location
Air Cleaner and Intake Components
Turbocharger Components
Fuel Supply Components
Group 15 - Theory of Operation
Fuel System Operation
Cooling System Operation
Air Intake System
Turbocharger Operation
Lubrication System Operation
Group 20 - Diagnostics
Engine Troubleshooting
Engine Oil Diagnostics
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Engine Starting Problem
Engine Operation Poor
Engine Oil Pressure Low
Coolant Temperature Abnormal
Coolant in Oil or Oil in Coolant
Turbocharger Failure Analysis
Diagnostic Table
Check for Head Gasket Failures
Group 25 - Tests and Adjustments
Check Air Intake System
Check for Intake and Exhaust Restrictions
Fan and Alternator Drive Belt Adjustment
Throttle Rod Adjustment
Slow Idle Adjustment
Cylinder Compression Test
Valve Clearance Adjustment
Valve Lift Check
Radiator Bubble Test
Thermostat Opening Test
Radiator Pressure Cap Test
Cooling System Pressure Test
Engine Oil Pressure Test
Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)
Fuel System Leakage Test
Bleed Fuel System
Fuel Supply Pump Pressure Test
Injection Pump Timing
Fuel Injection Nozzle Test
Check for Exhaust Air Leaks (Turbocharger)
Turbocharger Oil Seal Leak Check
Turbocharger Waste Gate Test
Turbocharger Inspection
Crankshaft End Play Check
Timing Gear Backlash Check
Camshaft End Play Check
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft Main Bearing Clearance Check
Group 30 - Repair
Glow Plug Removal and Installation (3032E)
Radiator Removal and Installation
Thermostat Removal and Installation
Water Pump Removal and Installation
Fuel Filter and Water Separator
Secondary Fuel Filter
Fuel Injection Pump
Fuel Injection Nozzles
Intake Manifold
Muffler Removal and Installation
Turbocharger Removal and Installation
Exhaust Manifold
Starting Motor Removal and Installation
Rocker Cover Removal and Installation
Rocker Arm Assembly
Engine Removal and Installation
Engine and Flywheel Housing Split
Cylinder Head and Valves Removal and Installation
Cylinder Head and Valves Disassembly and Assembly
Valve Seats
Valve Recession
Valve Guides
Valve Springs
Grind Valve Seats
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Piston and Connecting Rod
Piston Inspection
Cylinder Bore
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Crankshaft and Main Bearings
Flywheel and Coupling
Camshaft
Camshaft Followers
Timing Gear Cover
Idler Gear
Timing Gear Cover Mounting Plate
Oil Pan and Strainer
Oil Pump
Section 40 - ELECTRICAL
Group 05 - General Information
Reading Electrical Schematics
Theory Of Operation Information
Diagnostic Information
Wire Color Abbreviation Chart
Common Circuit Tests
Conductors For 12 Volt Circuits
Group 10 - Specifications
Specifications
Service Equipment and Tools
Other Materials
Group 15 - Component Location
Electrical Components
Control Panel
Load Center
Cruise Control Components
Group 20 - Schematics and Harnesses
Schematic and Wiring Harness Legend
Main Schematic
W1 Main Wiring Harness
W1 Main Wiring Harness Color Codes
Cruise Control Schematic
W2 Cruise Control Wiring Harness
Cruise Control Harness Color Codes
Group 25 - Operation and Diagnostics
Power Circuit Theory of Operation
Power Circuit Schematic
Power Circuit Diagnosis
Cranking Circuit Theory of Operation
Glow Plug Circuit Theory of Operation
Fuel Supply Circuit Theory of Operation
Cranking, Glow Plug, and Fuel Circuit Schematic
Cranking Circuit Diagnosis
PTO Circuit Operation
PTO Circuit Schematic
PTO Circuit Diagnosis
Charging Circuit Theory of Operation
Charging Circuit Schematic
Charging Circuit Diagnosis
Display Panel Theory of Operation
Display Panel Circuit Schematic
Display Panel Circuit Diagnosis
Cruise Control Circuit Theory of Operation
Cruise Control Circuit Schematic
Cruise Control Circuit Diagnosis
Lighting Circuit Theory of Operation
Lighting Circuit Schematic
Lighting Circuit Diagnosis
Group 30 - Tests and Adjustments
Ground Circuit Test
Battery Voltage and Specific Gravity Test
Battery—Charge
Battery—Load Test
Alternator Regulated Voltage Test
Regulated Amperage and Voltage Test
Starting Motor Solenoid Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test
Fuse Test
Engine Oil Pressure Switch Test
Engine Coolant Temperature Sensor Test
Key Switch Test
Light Switch Test
Turn Signal Switch Test
Hazard Switch Test
Cruise Control Switch Test
Fuel Shutoff Solenoid Test
PTO Solenoid Test
Cruise Control Magnet Test
Sensing Switch Test
Brake Switch Test
Relay Test
Miniature Relay Test
Rear PTO Switch Test
Horn Switch Test
Seat Switch Test
Glow Plug Test
Manifold Heater Test
Group 35 - Repair
Starting Motor Disassembly and Assembly
Starting Motor Inspection/Test
Alternator Removal and Installation
Alternator Disassembly and Assembly
Section 45 - EXPORT ELECTRICAL
Group 05 - Component Location
Electrical Components
Control Panel
Load Center
Group 10 - Schematics and Harnesses
Schematic and Wiring Harness Legend
Main Schematic
W1 Main Wiring Harness
W1 Main Wiring Harness Color Codes
Group 15 - Operation and Diagnostics
Power Circuit Theory of Operation
Power Circuit Electrical Schematic
Power Circuit Diagnosis
Charging Circuit Operation
Charging Circuit Electrical Schematic
Procedure:
Step 1
Step 2
Step 3
Step 1
Step 2
Step 3
Cranking Circuit Theory of Operation
Cranking Circuit Electrical Schematic
Procedure:
Step 1
Step 2
Step 3
Step 4
Step 1
Step 2
Step 3
Step 4
Glow Plug Circuit Theory of Operation
Glow Plug Circuit Schematic
Glow Plug and Manifold Heater Circuit Diagnosis
Fuel and Safety Circuit Operation
Fuel and Safety Circuit Electrical Schematic
Fuel and Safety Circuit Diagnosis
PTO and Safety Circuit Operation
PTO and Safety Circuit Electrical Schematic
PTO and Safety Circuit Diagnosis
Display Panel Theory of Operation
Display Panel Circuit Electrical Schematic
Display Panel Circuit Diagnosis
Cruise Control Circuit Theory of Operation
Cruise Control Circuit Schematic
Cruise Control Circuit Diagnosis
Lights and Horn Circuit Operation
Lights and Horn Circuit Schematic
Lights and Horn Circuit Diagnosis
Section 50 - POWER TRAIN
Group 05 - Specifications
General Specifications
Repair Specifications
Torque Specifications
Service Equipment and Tools
Other Material
Group 10 - Component Location
Drive Pedals and Linkage
Transmission Oil Pump
Transmission and Swash Plate
Transmission Housing
Drive/Pinion Shaft
Differential Assembly
Rear Axle and Final Drive
Brake and Differential Lock Linkage
Brake and Axle Housing
PTO Clutch and Brake Assembly
PTO Rear Shaft
Front Drive (For MFWD)
MFWD Front Axle Housing and Differential
Axle Housing
Group 15 - Theory of Operation
Range Transmission
Differential Power Flow and Lock
MFWD Power Operation
Power Transmission - Rear PTO
Group 20 - Diagnostics
System Checks
Final Drive Diagnosis
Group 25 - Troubleshooting
General Operation
Differential Lock
Symptom Diagnosis
PTO Diagnostics
Final Drive Symptom Diagnosis
Group 30 - Tests and Adjustments
Differential Pinion Shaft Adjustment
Differential Backlash Adjustment
Control Pedal Adjustment
Charge Pump Pressure Test and Adjustment
Group 35 - Repair
Machine Splitting (Rear)
Machine Splitting (Front)
Hydraulic Gear Pump Removal
Hydraulic Gear Pump and Drive Removal
MFWD Output Assembly
Speed Range Gears
Rear Axles
Axle Housing Disassembly and Assembly
Brake Assembly
Differential Removal and Installation
PTO Drive Shaft and Gears
PTO Clutch Removal and Installation
PTO Clutch Disassembly and Assembly
MFWD Removal and Installation
MFWD Final Drive Cover
MFWD Spindle Shaft
MFWD Differential
Section 60 - HYDRAULICS
Group 05 - Specifications
Hydraulic Specifications
Service Equipment and Tools
Torque Specifications
Group 10 - Component Location and Schematics
Steering System Components
Steering System Schematic
Rockshaft and SCV System Schematics
PTO System Schematics
Rockshaft and Lift Arms
Rockshaft Control Valve
Rockshaft Control Valve
Group 15 - Theory of Operation
Hydraulic Operation
PTO Clutch and Brake Theory of Operation
Rockshaft Operation
Group 20 - Troubleshooting
Hydrostatic Troubleshooting
Rockshaft Hydraulics
Group 25 - Tests and Adjustments
Hydraulic System Bleed Procedure
Rate of Drop and Stop Valve Adjustment
Lift Arms Adjustment
System Pressure and Flow Test
System Pressure Adjustment
Steering Pressure Test
Charge Pressure Test
PTO Clutch Pressure Test
Rockshaft Lift Cycle Test
Rockshaft Leakage Test
Rockshaft Position Feedback Linkage Adjustment
Rockshaft Surge Relief Test
Group 30 - Repair
Hydraulic Gear Pump and Reduction
Rockshaft Removal and Installation
Rockshaft Disassembly and Assembly
Rockshaft Lift Arms Removal and Installation
Section 70 - STEERING
Group 05 - Specifications
Steering Specifications
Torque Specifications
Service Equipment and Tools
Group 10 - Component Location
Steering Components
Steering System Schematic
Group 15 - Theory of Operation
Steering
Group 20 - Diagnostics
System: Steering Checks
Symptom: Steering Problems
Symptom: Steering Noisy or Vibrates
Group 25 - Tests and Adjustments
Steering Pressure Check
Steering System Test
Toe-in Adjustment MFWD
Group 30 - Repair
Steering Cylinder Removal and Installation MFWD
Steering Wheel Removal and Installation
Steering Control Unit (SCU) Removal and Installation
Tie Rod Removal and Installation MFWD
Section 80 - BRAKES
Group 05 - Specifications
Brakes
Torque Specifications
Group 10 - Component Location
Brake Pedal and Linkage
Brake Pedal and Linkage (Exploded View)
Brake Assembly
Group 15 - Theory of Operation
Brakes
Group 20 - Diagnostics
Diagnostic Check Points
Brakes
Group 25 - Tests and Adjustments
Brake and Differential Lock Adjustment
Group 30 - Repair
Brake Pedal Assembly Removal and Installation
Brake Assembly
Section 90 - MISCELLANEOUS
Group 05 - Specifications
General Specifications
Torque Specifications
Group 10 - Component Location
Fuel Tank and Firewall
Group 15 - Repair
Front Wheel Removal and Installation
Rear Wheel Removal and Installation
Rear Fenders Removal and Installation
Seat and Seat Support Removal and Installation
Roll Over Protection System (ROPS)
Operator’s Foot Decks
Hood Removal and Installation
Battery Removal and Installation
Control Panel Removal and Installation
Fuel Tank Removal and Installation