John Deere 200CLC 230CLC 270CLC Excavator Repair Technical Manual TM1931

[Martin Welker]

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John Deere 200CLC 230CLC 270CLC Excavator Repair Technical Manual TM1931
Size: 11.93 MB
Format: PDF
Language: English
Brand: John Deere
Type of Machine: Excavator
Type of Manual: Repair Technical Manual
Model: John Deere 200CLC 230CLC 270CLC Excavator
Part Number: TM1931
Publication Date: 2004
Number of Pages: 408 Pages

Contents:
General Information
Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding For Special Uses
Inspect Machine
Stay Clear Of Moving Parts
Avoid High-Pressure Fluids
Beware Of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose Of Waste Properly
Prepare For Emergencies
Use Steps And Handholds Correctly
Start Only From Operator's Seat
Use And Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add And Operate Attachments Safely
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Safety Signs
Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Tracks
Track System
Track Roller, Front Idler, and Carrier Roller Oil
Track Roller
Track Carrier Roller
Metal Face Seals Repair
Track Shoe
Track Chain
Broken Track Chain Part Repair
Sprocket
Front Idler
Track Adjuster and Recoil Spring
Track Adjuster Cylinder
Axles and Suspension Systems (Propel)
Axle Shaft, Bearings, and Reduction Gears
Propel Gearbox
Hydraulic System
Propel Motor
Propel Motor
Rotary Manifold
Engine
Removal and Installation
Engine Repair
Fuel Injection Pump Repair
Starter
Engine Auxiliary System
Cooling System
Radiator
Fan, Fan Guard and Fan Shroud
Fan Belt
Intake System
Air Intake System Leakage Test
Air Cleaner
External Fuel Supply System
Fuel Tank
Primary Fuel Filter (Water Separator)
Final Fuel Filter
Dampener Drive (Flex Coupling)
Elements
Dampener Drive (Flex Coupling)
Frame or Supporting Structure
Frame Installation
Welding On Machine
Welding Repair of Major Structure
Chassis Weights
Counterweight
Operator's Station
Removal and Installation
Cab
Operator Enclosure
Windowpane
Sliding Windows
Windowpanes
Seat and Seat Belt
Seat Belt
Heating and Air Conditioning
Refrigerant Cautions and Proper Handling
Flush and Purge Air Conditioner System
R134a Refrigerant Oil Information
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
Recover R134a Refrigerant
Evacuate R134a System
Charge R134a System
Compressor
Receiver-Dryer
Air Conditioner and Heater
Condenser
Excavator
Buckets
Bucket
Frames
Bucket Links
Arm
Boom
Inspect Boom, Arm, and Bucket Pins, Bushings and Bosses
Bushings and Seals
Hydraulic System
Hydraulic Oil Tank Pressure Release Procedure
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Pump and Drive Gearbox
Pilot Pump Drive Shaft and Gear
Hydraulic Pump Regulator
Pilot Pump
Pilot Pressure Regulating Valve and Filter Repair
Pilot Shut-Off Valve
Power Boost, Propel Speed, Swing Priority, and Arm Regenerative Solenoid Valve
Pilot Controller
Propel Pilot Controller
Pilot Signal Manifold
Control Valve
Hydraulic Oil Tank
Restriction Valve Repair
Oil Cooler Bypass Valve
Oil Cooler
Remove and Install Boom Cylinder
Boom Cylinder Disassemble and Assemble—200CLC, 270CLC
Boom Cylinder Disassemble and Assemble—230CLC
Arm Cylinder Remove and Install
Arm Cylinder Disassemble and Assemble—200CLC, 270CLC
Arm Cylinder Disassemble and Assemble—230CLC
Bucket Cylinder Remove and Install
Bucket Cylinder Disassemble and Assemble—200CLC, 270CLC
Bucket Cylinder Disassemble and Assemble—230CLC
Hydraulic Cylinder Bleed Procedure
Swing or Pivoting System
Mechanical Drive Elements
Swing Gearbox
Swing Gearbox
Upperstructure
Swing Bearing
Hydraulic System
Swing Motor and Park Brake
Crossover Relief Valve and Make-Up Valve
Swing Motor
Brake Release Valve—270CLC
Dealer Fabricated Tools
Dealer Fabricated Tools
DF1063 Lift Bracket
ST4920 Track Recoil Spring
DFT1087 Track Recoil Spring
DFT1110 Spacer
DFT1130 Adapter
DF1036A Propel Gearbox Nut Wrench
DF1038 Torque Adapter
DFT1109 Holding Bar
Rotary Manifold Lifting Tool
DFT1089 Barrel Support
DFT1144 Guide Pin
DFT1119 Pump Support
DFT1220 Swing Gearbox Nut Spanner Wrench
Page Numbers