John Deere 100 Intermediate Square Baler 140001-UP Operators Manual OME97021

[Martin Welker]

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John Deere 100 Intermediate Square Baler 140001-UP Operators Manual OME97021
Size: 0.00 MB
Format: HTML
Language: English
Brand: John Deere
Type of Machine: Square Baler
Type of Manual: Operators Manual
Model: John Deere 100 Intermediate Square Baler
Serial Number: 140001-UP
Parts Number: OME97021

Contents:
Forward
Dealer's Record
Predelivery
Delivery
After-Sale
Section : 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Operate Baler Safely
Use Handholds and Steps
Keep Riders Off Machine
Prepare for Emergencies
Wear Protective Clothing
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Use a Safety Chain
Transport Safely
Tow Loads Safely
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Section : 10 - Safety Signs
Safety Signs-Tongue
Safety Signs-Tongue and Hood
Safety Signs-Front
Safety Signs-Side
Safety Signs-Rear
Section : 15 - Preparing the Tractor
Selecting Tractor PTO Diameter
Positioning Tractor Drawbar
Three-Point/Quick Coupler Tractor Hitch Position
Setting Tractor Hydraulic Outlets
Adjusting Tractor Wheels
Checking Ballast, Wheel Spacing, and Tire Inflation
Three-Terminal Convenience Outlet and Wiring Harness
Convenience Outlet Adapters
Power Outlet Strip Connection Harnesses
Installing Monitor/Controller on Open-Station Tractor
Installing Monitor/Controller Bracket in SOUND-GARD® Cab Tractor
Installing Monitor/Controller Brackets In ComfortGard™ Cab
Using Drawbar Shield
Making Drawbar Shield
Using Extended Rear-View Mirror
Section : 20 - Preparing the Baler
Checking Air Compressor Oil Level (if Equipped)
Cleaning Air Compressor Filter (if Equipped)
Draining Water from Air Compressor Tank (if Equipped)
Checking Hydraulic Oil Level
Adjusting Pickup Working Height
Adjusting Pickup Depth Stop
Adjusting Baffle Plate Height
Adjusting Pre-Cutter Knives
Checking Tire Inflation Pressure
Checking Wheel Nut Torque
Checking Baler Tongue Hardware Torque
Adjusting Bale Length
Lowering and Adjusting Bale Chute
Selecting Twine
Twine Loading, Tying and Routing Diagram
Loading Twine Boxes
Back Threading Twine Balls
Routing Twine
Three-Position Adjustable Baler Hitch
Section : 25 - Attaching and Detaching
Using Flywheel Brake
Attaching Baler to Tractor Drawbar
Assembling Main PTO Driveline Splined Telescoping Members (If Necessary)
Attaching PTO Driveline
Attaching to Tractor Hydraulic System
Using Tractor Convenience Outlet
Using Tractor Power Outlet Strip
Connecting Monitor/Controller
Connecting Tail/Warning Lights Wiring Harness to Tractor
Storing Jackstand
Detaching Baler from Tractor
Section : 30 - Transporting
Preparing Baler for Transport
Using Extended Rear-View Mirror
Follow Safe Transport Procedures
Keep Riders Off Machine
Using Warning Lights
Section : 35 - Electronic Control System
Monitor/Controller and Electronic Control System Components and Functions1
Switch/Key Identification-Monitor/Controller
Display Identification-Monitor/Controller
Information and Activities1
Resetting Key Press Audible Indicator (Channel 1)1
Selecting Metric/English Units (Channel 3)1
Warnings and Alarms1
Warning Identification1
Adjusting Audible Alarm Volume1
Section : 40 - Baler Components
Component Location-Right-Hand Side
Component Location-Left-Hand Side
Main Drive
Pickup Drive
Powr-Feed Drive
Knotter Driveline
Pickup
Pre-Cutter Knives
Plungerhead
Hydraulic System
Last Bale Ejection System (Optional)
Section : 45 - Knotter Components
Knotter Assembly
Billhook
Twine Disk
Wiper Arm
Knotter Cleaning System (Optional)
Section : 50 - Crop Preparation and Storage
Use Digital Hay Tester
Crop Quality
Crop Preparation
Preservative Usage
Bale Storage
Additional Reference Information
Section : 55 - Operating the Baler
How the Baler Works
Twine Tying Cycle Operation
Raising and Lowering Pickup
Observing Baling Pressure
Monitor/Controller Start-Up1
Blades Indicator (Pre-Cutter Operations)1
Bale Density Adjustment - Setting Plunger Target Force1
Initial Force Set-Up1
Starting With An Empty Bale Chamber
Monitor/Controller Field Operations1
Viewing, Adjusting and Clearing Field and Season Bale Counters1
Viewing Lifetime Bale Counter (Channel 2)1
Releasing Bale Chamber Pressure1
Manually Tripping Twine Tying Cycle
Emptying Bale Case
Resetting Powr-Feed Clutch
Section : 60 - Attachments
Knotter Cleaner
Last Bale Ejection System
Field Working Lights
Rear-View Mirror Extension
Monitor/Controller Mounting Brackets for 7000 Series Tractors
Monitor/Controller Mounting Kit for Open Station 7000 Series Tractors
Fire Extinguisher and Mounting Bracket
Drawbar Shield
Allied Equipment
Side Hay Resistors
Section : 65 - Lubricants and Capacities
Gear Case Oil
Hydraulic Oil
Air Compressor (If Equipped) Oil
Grease
Oil Filters
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Section : 70 - Lubrication and Maintenance
Lubricating and Maintaining Machine Safely
Perform Lubrication and Maintenance
Break-In Service
Observe Service Intervals
Observe Lubrication Symbols
Chains
Every 4 Hours
Every 8 Hours
Every 50 Hours
Every 100 Hours
Every 500 Hours
Annually
As Required
Section : 75 - Troubleshooting
Electromagnetic Interference (EMI)1
General Baler Troubleshooting
Monitor/Controller Troubleshooting
Force Bar Display Troubleshooting
Electrohydraulic Valve Cycle During Normal Operation of Density Control System1
Pickup Difficulties
Driveline Difficulties
Knotter Mechanism Troubleshooting Illustrations
Knotter Mechanism Troubleshooting
Multiluber Difficulties
Bale Quality Troubleshooting
Hydraulic Troubleshooting Flowchart1
Section : 80 - Service-Drive, Air, Hydraulic & Lighting
Detailed Service Information-Use TM1690
Practice Safe Service Procedures
Keep Service Area Clean
Service Tires Safely
Replacing Warning/Tail Light Bulbs
Light Enhancement Module-Theory of Operation1
Schematic-Light Enhancement Module1
Freeing Main Slip Clutch
Adjusting Main Slip Clutch Torque Setting
Adjusting Flywheel Brake Band
Replacing Flywheel Shear Bolt
Electrohydraulic System Diagram
Checking Control Valve Solenoids and Circuits
Bleeding Air From Regulator Valve1
Flushing Hydraulic System
Checking Packer-to-Plungerhead Timing
Adjusting Packer-to-Plungerhead Timing
Adjusting Plungerhead
Adjusting Guide Rail Scrapers
Replacing Packer Cam Follower Bearings
Replacing Pre-Cutter Knives Shear Bolt
Replacing Pre-Cutter Knives
Adjusting Pickup Flotation
Changing Tire
Checking and Adjusting Air Compressor Drive Belt (If Equipped) Tension
Replacing Air Compressor Drive Belt (If Equipped)
Section : 85 - Service-Twine Delivery and Knotters
Detailed Service Information-Use TM1690
Practice Safe Service Procedures
Keep Service Area Clean
Adjusting Needles
Checking Needle Timing Relative to Plungerhead
Adjusting Needle Timing Relative to Plungerhead
Adjusting Needle Arm Brake
Adjusting Knotter Shaft Brake Tension
Adjusting Tucker Fingers
Adjusting Tucker Finger Return Spring
Checking Twine Tension
Adjusting Twine Tension Plates
Replacing Needle Yoke Shear Bolt1
Replacing Knotter Drive Shear Bolt1
Checking and Adjusting Cam Lobe-to-Wheel Clearance
Checking Trip Pawl
Adjusting Trip Pawl
Checking Wiper Arm Wear
Adjusting Wiper Arm
Adjusting Twine Holder
Replacing Twine Cutoff Knife
Sharpening Twine Cutoff Knife
Adjusting Twine Disk Timing
Adjusting Billhook Tongue Tension
Checking Knotter Frame to Intermittent Gear
Section : 90 - Service-Electronic Control System
Detailed Service Information-Use TM1690
Practice Safe Service Procedures
Keep Service Area Clean
Electrical Schematic Symbols1
Wire Color Chart1
Circuit Identification-In-Cab Monitor/Controller Harness1
Circuit Identification-Baler Harness1
Electrical Wiring Schematic1
Manual Operating Mode1
Setting Adjustable Relief Valve1
Understanding Diagnostic Mode1
Diagnostic Channels1
Checking Sensors (Channels 4-8 and 15)1
Checking Powr-Feed Sensor1
Adjusting Powr-Feed Sensor1
Testing Knotter Sensor1
Adjusting Knotter Sensor1
Testing Pre-Cutter Knives Sensor1
Adjusting Pre-Cutter Knives Sensor1
Testing Twine Tension Grounding Strap1
Testing Crank Sensor1
Adjusting Crank Sensor1
Adjusting Crank and Powr-Feed Sensor Timing1
Testing Starwheel Sensor (Channel 15)1
Adjusting Starwheel Sensor1
Testing Hydraulic/Electric Systems (Channel 9)1
Checking Solenoid Circuits (Channels 10-13)1
Adjusting Force Indicator Bar Graphs (Channel 14)1
Checking LCD Display Panel1
Replace Monitor/Controller Light Bulbs and On/Off Switch1
Section : 95 - Storage
Storing Baler
Removing Baler from Storage
Section : 100 - Predelivery Instructions
Remove Shipping Wires
Remove Shipping Block
Install Monitor/Controller
Install Pickup Gauge Wheels
Install SMV Sign
Check Tire Inflation Pressure
Check Wheel Nut Torque
Checking Baler Tongue Bolt Torque
Install Fire Extinguisher (Optional)
Section : 105 - Specifications
100 Intermediate Square Baler Specifications1
Record Product Identification Number
Record Serial Number
Shear Bolt Specifications
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Section : 110 - Lubrication And Maintenance Records
4 Hours or 200 Bales Service Chart
8 Hours or 400 Bales Service Chart
50 Hour Service Chart
100 Hours Service Chart
500 Hour Service Chart
Annual Service Chart
As Required Service Chart
Section : 115 - Crime Prevention Tips
Help Prevent Crime
Record Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Technical Information
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